K&M FSD4000 User manual

Please read this Operating Manual prior to assembly/installation/initial start-up.
Only properly trained personnel shall be permitted to connect and install the equipment.
Manufacturer: K. & M. Holland GmbH - Industriestr. 14 - D-94327 Bogen
Tel.: [phone] - Fax: [phone] - [email protected] - www.kmholland.de
Juice Dispenser FSD4000
Translation of the original Operating Manual
compliant with EN 60335, Version 2.0
EN
www.juicemaker.de

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EN Juice Dispenser FSD4000 © K. & M. Holland GmbH
© K. & M. Holland GmbH Juice Dispenser FSD4000 EN
Subject to technical change without prior notice! Version 2.0, 11/2017
Subject to technical change without prior notice! Version 2.0, 11/2017
Table of Contents
Declaration of conformity ........................................................................................... 4
Declaration of conformity with Regulation (EU) No 517/2014 ........................... 5
Identication ................................................................................................................. 6
1. Purpose of this guide ................................................................................................ 7
2. Safety ........................................................................................................................... 7
2.1 Safety information 7
2.2 Intended use 9
2.3 Symbols and tips; conventions used in this operating manual 9
2.4 Reasonably foreseeable misuse 10
2.5 Damage caused by misuse 10
2.6 Technical safety 11
2.7 In case of damage 11
2.8 Intended use 13
2.9 Personal Protective Equipment 13
2.10 Responsibility of the owner 13
2.11 Responsibility of the personnel 14
 2.12Qualicationofthepersonnel     14
 2.13Machineidenticationandwarninglabels   15
3. Description .............................................................................................................. 16
3.1 Description of function 16
3.2 Technical data FSD4000 17
3.3 Equipment 18
4. Unpacking/scope of delivery ................................................................................ 20
4.1 Disposal of transport packaging 20
4.2 Scope of delivery for juice dispenser FSD4000 20
5. Installation and connection .................................................................................. 21
5.1 Prior to installation 21
5.2 Installation and connection 22
6. Initial start up ........................................................................................................... 23
6.1 Inserting and connecting the Bag-In-Box 23
 6.2Waterow/concentratesupplycontrol   24

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EN Juice Dispenser FSD4000 © K. & M. Holland GmbH
© K. & M. Holland GmbH Juice Dispenser FSD4000 EN
Subject to technical change without prior notice! Version 2.0, 11/2017
Subject to technical change without prior notice! Version 2.0, 11/2017
7. Operation ................................................................................................................. 25
7.1 Requirements for the operation 25
7.2 Condensation water 25
7.3 Control unit and button unit 25
7.4 Service interface 26
7.5 Portion Control Dongle 26
7.6 Parameters 27
7.7 Temperature controller for cooling system 29
7.8 Temperature controller for condenser fan 29
7.9 Concentrate area temperature control 29
7.10 Standby 29
7.11 State transition Standby – Normal – Standby 29
7.12 Standard operation 30
7.12 Main-Menu structure 30
7.14 Dispensing process 31
7.15 Drinking temperature 31
7.16 Portion Control 32
7.17 Programming the Portion Control 32
7.18 Editing portion times 33
7.19 Deactivating the juice lines 34
7.20 Bag-Empty-Control of a product dispensing line and calibration mode 34
7.21 Bag-Empty-Control and change 35
8. Troubleshooting .................................................................................................... 36
8.1 Possible malfunctions 36
8.2 Cancelling the errors in the Service-Menu 37
8.3 EEP error 37
9. Maintenance and cleaning .................................................................................... 38
9.1 Daily cleaning 39
9.2 Miscellaneous cleaning tasks 40
 9.3Intervalforreplacingthelterofcondenserfan   40
 9.4Resettheruntimecounterafterthelterchange   40
10. Energy-saving and environmental awareness ................................................ 41
11. Disassembly, decommissioning, disposal ........................................................ 41
12. Wiring diagram FSD4000 .................................................................................... 42
13. Wear and spare parts list ..................................................................................... 44

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EN Juice Dispenser FSD4000 © K. & M. Holland GmbH
© K. & M. Holland GmbH Juice Dispenser FSD4000 EN
Subject to technical change without prior notice! Version 2.0, 11/2017
Subject to technical change without prior notice! Version 2.0, 11/2017
Declaration of Conformity
Address: K. & M. Holland GmbH
Industriestraße 14 – D-94327 Bogen
Description of machine: Juice Dispenser
Model description: FSD4000
This product is compliant with the following European Directives:
2004/108/EC Electromagnetic Compatibility (EMC)
2006/42/EC Directive 2006/42/EC on machinery
The use of the following harmonised standards shall serve as proof of compliance with the fol-
lowing guidelines and directives:
EMC: EN 55014-1:2006 + A1:2009 + A2:2011
EN 55014-2:1997 + A1:2001 + A2:2008
EN 61000-3-2:2006 + A1:2009 + A2:2009
EN 61000-3-3:2013
Safety on machinery: EN ISO 12100:2010
Other applicable EN 60335-2-89:2010
machinery guidelines: EN 60335-2-75:2004 + A1:2005 + A11:2006 + A2:2008 + A12:2010
Authorised representative for the compilation of the technical documentation:
Department: Organisations- & Verwaltungsabteilung der K. & M. Holland GmbH
Adress: K. & M. Holland GmbH, Industriestraße 14, D-94327 Bogen
Bogen, 8. February, 2017
Martin Holland, CEO
This declaration refers solely to the equipment and the condition it was in when it was put on
themarket.Anypartsaddedand/orsubsequentinterventionsandmodicationsbytheend
usershallnotbetakenintoaccount.Anymodicationtotheequipmentwithoutourpriorap-
proval shall make this declaration null and void.

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EN Juice Dispenser FSD4000 © K. & M. Holland GmbH
© K. & M. Holland GmbH Juice Dispenser FSD4000 EN
Subject to technical change without prior notice! Version 2.0, 11/2017
Subject to technical change without prior notice! Version 2.0, 11/2017
Declaration of conformity with Article 14 of
Regulation (EU) No 517/2014 of the
European Parliament and of the Council
We,K.&M.HollandGmbH,VATidenticationnumberDE131454789,declareunderoursole
responsibility that when placing on the market pre-charged equipment, which we import to or
manufactureintheUnion,thehydrouorocarbonscontainedinthatequipmentareaccounted
for within the quota system referred to in Chapter IV of Regulation (EU) No 517/2014 as:
A. we hold authorisation(s) issued in accordance with Article 18(2) of Regulation (EU) No
517/2014 and registered in the registry referred to in Article 17 of that Regulation, at the
timeofreleaseforfreecirculationtousethequotaofaproducerorimporterofhydrou-
orocarbons subject to Article 15 of Regulation (EU) No 517/2014 that cover(s) the quantity
ofhydrouorocarbonscontainedintheequipment.
B.[forimportersofequipmentonly]thehydrouorocarbonscontainedintheequip-
ment have been placed on the market in the Union, subsequently exported and charged
intotheequipmentoutsidetheUnion,andtheundertakingthatplacedthehydrouo-
rocarbonsonthemarketmadeadeclarationstatingthatthequantityofhydrouorocar-
bons has been or will be reported as placed on the market in the Union and that it has
not been and will not be reported as direct supply for export in the meaning of Artic-
le 15(2)(c) of Regulation (EU) No 517/2014 pursuant to Article 19 of Regulation (EU) No
517/2014 and Section 5C of the Annex to Commission Implementing Regulation (EU) No
1191/2014.
C.[forequipmentmanufacturedintheUniononly]thehydrouorocarbonschargedinto
theequipmentwereplacedonthemarketbyaproducerorimporterofhydrouorocar-
bons subject to Article 15 of Regulation (EU) No 517/2014.
Bogen, 8. February, 2017
Martin Holland, CEO

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EN Juice Dispenser FSD4000 © K. & M. Holland GmbH
© K. & M. Holland GmbH Juice Dispenser FSD4000 EN
Subject to technical change without prior notice! Version 2.0, 11/2017
Subject to technical change without prior notice! Version 2.0, 11/2017
Identication
Manufacturer
K. & M. Holland GmbH
Industriestr. 14
D-94327 Bogen
Telephone: [phone]
Telefax: [phone]
[email protected]
www[email protected]
About this Operating Manual
Issue date: 05/02/2015
Version: 2.0
Last revision: 11/2017
©Copyright K. & M. Holland GmbH, 2014. All rights reserved.
Disclaimer
This document is protected by copyright. All rights reserved. Translation into another language
is not permitted without the express approval by K. & M. Holland GmbH. This applies to the en-
tire document as well as parts of thereof.
This Operating Manual was prepared with the utmost care. K. & M. Holland GmbH cannot be
held responsible for the use of the instructions provided in the document.
The content of this document is based on the latest data available at the time of print. K. & M.
Holland GmbH reserves the right to changes at any time without further notice.
Please note that this Operating Manual is intended to refer to a variety of juice dispensers.
Therefore, the document may contain details that do not pertain to your particular juice dis-
penser. Due to the broad spectrum of available options, your juice dispenser may vary from the
displayed diagrams/images.
K. & M. Holland GmbH can only be held responsible for the content of the original German
Operating Manual.

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EN Juice Dispenser FSD4000 © K. & M. Holland GmbH
© K. & M. Holland GmbH Juice Dispenser FSD4000 EN
Subject to technical change without prior notice! Version 2.0, 11/2017
Subject to technical change without prior notice! Version 2.0, 11/2017
1. Purpose of this guide
This Operating Manual describes the installation, the function, operation, and maintenance
ofthejuicedispenserFurthermore,thismanualprovidesinformationaboutsafeandecient
handling of the juice and dispenser.
2. Safety
This juice dispenser is compliant with the applicable safety regulations. However, improper use
may lead to personal injuries and property damage.
Prior to the initial start-up of the juice dispenser, please read this Operating Manual careful-
ly.Hereyouwillndimportantinformationabouttheinstallation,thesafety,theuse,andthe
maintenance of the fruit dispenser. Understanding this information is for your own safety and
will prevent the damage to the fruit dispenser.
The Operating Manual must be available at the place of installation at all times and easily acces-
sible. If the equipment is sold, please pass the manual on to the new owner!
K. & M. Holland GmbH reserves the right to technical changes without prior notice. This in-
cludes functional changes or aesthetic design changes as well as improvement to the overall
equipment.
2.1 Safety Instructions
nAnd prior to the initial start-up of the juice dispenser the Operating Manual must have
been read and understood by the respective personnel
nWhen transporting, installing, maintaining, and repairing the juice dispenser, compliance
with the following latest rules and regulations is mandatory: The regulations of the respon-
siblelocalpowerutilitycompany,country-specicaccidentpreventionregulations,guide
lines of applicable insurance associations, industrial codes, EC Directives, VDE regulations
(applicableinGermany),compliancewithcommonhygieneregulations,countryspecicru-
les
nThis equipment is not intended for use by anyone (including children) with restricted phy-
sical, sensory or mental ability. It also applies to persons with limited experience and/or li-
mited knowledge of the equipment, unless they are supervised by someone responsible for
their safety, or they receive instruction from the supervisor regarding the use of the equip-
ment

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EN Juice Dispenser FSD4000 © K. & M. Holland GmbH
© K. & M. Holland GmbH Juice Dispenser FSD4000 EN
Subject to technical change without prior notice! Version 2.0, 11/2017
Subject to technical change without prior notice! Version 2.0, 11/2017
nChildren must be supervised in order to ensure they do not play with the juice dispenser
nIn order to prevent damage and/or injuries, only your dealer, the service department, or
qualiedpersonnelshallbepermittedtorepairdamagedelectricalconnectinglines
nThe juice dispenser must be installed on a level and stable surface
nEnsure to provide a clearance of 50 mm behind the juice dispenser in order to provide a
proper air circulation
nThe juice dispenser must only be installed in dry and heated rooms
nDo not installed the juice dispenser in an area that is cleaned with high-pressure cleaners
or water hose
nOnly Bag-In-Box concentrates must be used
nEnsure to take note of the expiry date of the concentrates
nOnly use a juice concentrates that were agreed upon with your respective dealer
nOnly use food-safe and approved cleaning agents
nThe juice dispenser is intended to dispense food. For hygienic reasons, the juice dispenser
must be cleaned once a day according to the cleaning schedule
nOnly properly trained service technicians shall be permitted to install and/or repair the juice
dispenser
nThe juice dispenser must be installed in a manner to ensure proper access for care and
maintenance purposes
nProperly trained personnel must monitor the machine. This applies to self-service opera-
tions or where service is provided. This will ensure compliance with the proper care and as-
certains the availability of personnel in the case of operating questions
nAccess to the mains power plug must be easy
nNever attempted to connect a wet mains power plug or when you hands are wet
nThe use of wear and spare parts provided by third parties bears inherent risks. We strongly
recommend to use only original parts or those approved by the manufacturer. The spare
parts list is available from K. & M. Holland GmbH or can be downloaded at www.kmholland.
de. The manufacturer cannot be held liable for the use of unapproved wear and spare parts
and/or operating supplies that are not approved
nAnymodicationsorretrotstothejuicedispenserareprohibited!Insuchinstances,K.&
M. Holland shall not be held responsible for material damage and warranty claims shall be
excluded! Due to the electromagnetic reactions of the juice dispenser, any additions or mo-
dicationscancauseadverseeects.Therefore,donotattempttomakeanychangesor
modicationstothejuicedispenserwithpriorconsultationwithandwrittenpermissionby
the manufacturer

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EN Juice Dispenser FSD4000 © K. & M. Holland GmbH
© K. & M. Holland GmbH Juice Dispenser FSD4000 EN
Subject to technical change without prior notice! Version 2.0, 11/2017
Subject to technical change without prior notice! Version 2.0, 11/2017
2.2 Intended use
The juice dispenser is designed explicitly to cool and dispense packaged concentrates (Bag-In-
Box = BIB). Water is mixed to the juice concentrate which produces a drinkable beverage (post
mix procedure). In addition, cold water can be dispensed separately. The dispensed juices are in-
tended only for the immediate consumption.
The juice dispenser is designed for the industrial and commercial use. It may also be used by pro-
fessionals or trained users in shops in the consumers goods industry, in agricultural holdings, or
for the commercial use by non-professionals. The juice dispenser may be operated in self-service
areas if properly trained personnel is available who will monitor its operation.
Any other applications (e.g. storage of packaged food or medication), is not permitted and may
prove to be dangerous.
Furthermore, intended use also includes:
ncompliance with all information provided in the Operating Manual
ncompliance with inspection and maintenance schedules
nthe explicit the use of all regional parts
ncompliance with the intended service life of 10 years
2.3 Symbols and tips; conventions used in this Operating Manual
In the juice dispenser was designed according to state-of-the-art technology. However, there
are inherent risks to the machine’s design that cannot be prevented.
In order to ensure the safety of the user, additional safety information will be provided that it
will be highlighted in this document. Only compliance with these warnings will guarantee suf-
cientsafety.
Thehighlightedtextshavedierentmeanings:
WARNING
And this indicates a potentially high risk to the life and the health of persons (se-
vere or fatal injuries are possible).
CAUTION
This indicates a potentially dangerous situation (minor injury or damage is pos-
sible).

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EN Juice Dispenser FSD4000 © K. & M. Holland GmbH
© K. & M. Holland GmbH Juice Dispenser FSD4000 EN
Subject to technical change without prior notice! Version 2.0, 11/2017
Subject to technical change without prior notice! Version 2.0, 11/2017
IMPORTANT
This alters the user to act in a responsible manner and relates to the safe usage of
the juice dispenser.
NOTE
Tips and useful information.
2.4 Reasonably foreseeable misuse
Any other use that is not compliant with the “Intended use” or goes beyond the aforementi-
oned is considered incorrect use. Any other applications (e.g. storage of unpackaged food or
medication), is not permitted and may prove to be dangerous.
2.5 Damage caused by misuse
nThe operator/dealer shall be held solely responsible for the dispenser
nThe manufacturer cannot assume any liability
NOTE
Misuse can lead to a variety of risks. Non-compliance with the intended use also inclu-
des exceeding the limits of the juice dispenser.
IMPORTANT
Use the juice dispenser only as intended and in a safe condition! The manufactu-
rer cannot be held liable for damage that was caused by misuse or false operation.