Kasco HYDRAFORCE LS-100 User manual

ROBUST-AIRE MANUAL 1
800 Deere Rd. Prescott, WI 54021 | 715.262.4488 | [email protected] | kascomarine.com
Installation &
Operation
Manual
Document number 884190
Document version 2023.1.0
AGITATOR
LIFT STATION
HYDRAFORCE

HYDRAFORCE
HYDRAFORCE LIFT STATION AGITATOR MANUAL 1
TABLE OF CONTENTS
715.262.4488
kascomarine.com | [email protected]
QUESTIONS?
Safety First............................................................................................................................................ 2
Unit Specications............................................................................................................................... 2
Parts Included List ............................................................................................................................... 3
Parts Included Illustration .................................................................................................................. 4
Post Mount Cabinet Installation ........................................................................................................ 5
No-Cabinet Installation....................................................................................................................... 6
Hatch Chain Installation ..................................................................................................................... 9
Assembly Instructions....................................................................................................................... 10
Winter Operation............................................................................................................................... 15
Maintenance....................................................................................................................................... 15
Troubleshooting................................................................................................................................. 15
Warranty ............................................................................................................................................. 16
Other Repairs ..................................................................................................................................... 17
Repair Contact Form ......................................................................................................................... 18

HYDRAFORCE
HYDRAFORCE LIFT STATION AGITATOR MANUAL 2
IMPORTANT: PLEASE READ THIS MANUAL AND SAVE FOR FUTURE REFERENCE
• Use caution when dealing with any electrical equipment.
• Consult a qualied electrician for electrical installation.
SAFETY FIRST
WARNINGS:
Model
Number
Number of
diusers Voltage Phase Compressor HP Amps Number of 50-ft. rolls of 3/8” tubing included
LS-100 1 120V 1 1/4 2.5 1
LS-150 1 120V 1 1/2 3.5 1
LS-200 2 120V 1 1/2 3.5 2
LS-300 3 120V 1 1/2 3.5 3
LS-100-NC 1 120V 1 1/4 2.5 1
LS-150-NC 1 120V 1 1/2 3.5 1
LS-200-NC 2 120V 1 1/2 3.5 2
LS-300-NC 3 120V 1 1/2 3.5 3
UNIT SPECIFICATIONS
Electrical Shock HazardElectrical Shock Hazard
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HYDRAFORCE
HYDRAFORCE LIFT STATION AGITATOR MANUAL 3
LS-100(-NC) LS-150(-NC) LS-200(-NC) LS-300(-NC)
Assembly Item Description Part No. Qty.
Hatch Chain
Installation
Kit
(PN: 636395)
A Chain - 10 ft. 636347 1
B Eyebolt 566222 2
C Concrete anchor 566220 2
D Anchor installation tool 566221 1
E Snap hook 636346 2
Diuser
Tubing and
Suspension
Kit
(PN: 636396)
F Cable - 25 ft. 636390 1 1 2 3
G Cable adjuster 636391 1 1 2 3
H Snap hook 636346 7 7 14 21
I Chain - 18 in. 636348 4 4 8 12
J SureSink tubing - 50 ft. 773375 1 1 2 3
KTube tting kit 773300 1 1 2 3
L Cable tie 415038 9 9 18 27
Diuser Kit
(PN: 636392) MDiuser substrate 772030 2 2 4 6
NDiuser substrate connector 772031 1 1 2 3
O Inlet check valve assembly 772033 1 1 2 3
PDiuser loop (set of 2) 772040 1 1 2 3
Q Hose clamp 773008 1 1 2 3
R Hose barb 773012 1 1 2 3
S 1/4" nylon locknut 451100 6 6 12 18
T 1/4" bolt 772034 6 6 12 18
U Edge guard 772032 2 2 4 6
Compressed
Air Supply V 1/4HP compressor w/ cabinet 636393 1
W 1/2HP compressor w/ cabinet 636398 1 1 1
X 1/4HP compressor w/o cabinet 636394 1
Y 1/2HP compressor w/o cabinet 636399 1 1 1
PARTS INCLUDED LIST
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HYDRAFORCE
HYDRAFORCE LIFT STATION AGITATOR MANUAL 4
PARTS INCLUDED ILLUSTRATION
A
I
H
F
P
M
N
U
Q
O
R
T
S
D
E
B
C
G
J
L
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HYDRAFORCE
HYDRAFORCE LIFT STATION AGITATOR MANUAL 5
POST MOUNT CABINET INSTALLATION
Attach the Post Mount cabinet to a post or vertical wall (shed) with electrical service. Use the two provided
lag screws to mount the cabinet to the wall or post.
No key is required to open cabinet. Simply use a at-head screwdriver.
1. Drill two 3/16” holes vertically spaced 2-3/8”
apart.
2. Using a standard 7/16" socket wrench, install both
lag screws into the wall or post, leaving the hex
head out about 1/4".
3. Hang the cabinet from these screws using the keyhole slots on the backside of the cabinet. Tighten both
lag screws.
2-3/8"
12
3
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HYDRAFORCE
HYDRAFORCE LIFT STATION AGITATOR MANUAL 6
Suggested Tools & Supplies
• Phillips-head screwdriver
• Flat-head screwdriver
• 5/16” socket or nut driver
• 1/4” socket or nut driver
• 9/32” socket or nut driver
• 3/8” socket or nut driver (#10 nuts)
• 7/16” socket or nut driver (1/4” nuts)
• Thread sealant (Teon tape)
NO-CABINET INSTALLATION
Installation Conditions & Clearances
• Install compressor in a clean, dry location.
• Protect the compressor from dirt, moisture, and any harmful elements of the outdoor environment.
• Ambient air temperature must not exceed 104 °F (40 °C).
• Adequate ventilation and cooling air (airow across the compressor) is essential to prevent damage to
the compressor from overheating. A fan is included for this purpose.
• Easily mount the unit to a wall, oor, or bench with the included bracket.
• Packages containing 120V compressors have a NEMA 5-15 plug.
For your protection, Kasco recommends that the site service providing system power is equipped with a
human-rated ground fault circuit interrupter outlet (120V). Contact a licensed electrician to install either
120V single-phase power at the compressor location with appropriate human-rated ground fault protection.
Brown Black
Blue White
Green w/ stripe Green
Wiring Connections
Electrical wiring color codes may vary by country/region.
Check local codes before making connections.
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HYDRAFORCE
HYDRAFORCE LIFT STATION AGITATOR MANUAL 7
LS-100-NC Parts Included Qty.
Diuser Assembly 1
3/8” x 50’ SureSink™ Tubing w/tting kit 1
Single head compressor 1
1/4” NPT x 3/8” barb brass elbow 2
Compressor vibration isolation feet 4
1/4” at washer 4
1/4” locknut 4
Cooling fan assembly (115V with plug) 1
#10 x 3/4” bolt 4
#10 split washer 4
#10 nut 4
3’ length of 3/8” hose 1
Hose clamp 3
Intake hose 1
Intake block 1
Filter minder 1
Air lter 1
LS-200-NC Parts Included Qty.
Diuser Assembly 2
3/8” x 50’ SureSink™ Tubing w/tting kit 2
Double head compressor 1
1/4” NPT x 3/8” barb brass elbow 3
Compressor vibration isolation feet 4
1/4” at washer 4
1/4” locknut 4
Cooling fan assembly (115V with plug) 1
#10 x 3/4” bolt 4
#10 split washer 4
#10 nut 4
Hose clamp 3
Intake hose 1
Intake block 1
Filter minder 1
Air lter 1
Three station manifold assembly 1
Manifold mounting screw 2
LS-300-NC Parts Included Qty.
Diuser Assembly 3
3/8” x 50’ SureSink™ Tubing w/tting kit 3
Double head compressor 1
1/4” NPT x 3/8” barb brass elbow 3
Compressor vibration isolation feet 4
1/4” at washer 4
1/4” locknut 4
Cooling fan assembly (115V with plug) 1
#10 x 3/4” bolt 4
#10 split washer 4
#10 nut 4
Hose clamp 3
Intake hose 1
Intake block 1
Filter minder 1
Air lter 1
Three station manifold assembly 1
Manifold mounting screw 2
NO-CABINET INSTALLATION (CONT.)
Parts Lists
LS-150-NC Parts Included Qty.
Diuser Assembly 1
3/8” x 50' SureSink™ Tubing w/tting kit 1
Double head compressor 1
1/4” NPT x 3/8” barb brass elbow 2
Compressor vibration isolation feet 4
1/4” at washer 4
1/4” locknut 4
Cooling fan assembly (115V with plug) 1
#10 x 3/4” bolt 4
#10 split washer 4
#10 nut 4
3’ length of 3/8” hose 1
Hose clamp 3
Intake hose 1
Intake block 1
Filter minder 1
Air lter 1
Three station manifold assembly 1
Manifold mounting screw 2
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HYDRAFORCE
HYDRAFORCE LIFT STATION AGITATOR MANUAL 8
NO-CABINET INSTALLATION (CONT.)
LS-100-NC LS-150-NC, LS-200-NC, LS-300-NC
PTFE
thread
sealant
Outlet
Remove outlet plug
using 1/4" hex key
Inlet
Connect to
SureSink™ Tubing
No-cabinet systems arrive assembled. To prepare for installation:
1. Thread the lter maintenance indicator into the top port of the intake manifold block. Hand-tighten and
DO NOT OVER-TIGHTEN. The tting is made from corrosion-resistant plastic and can be damaged from
excessive force. Thread until snug.
2. Thread the air lter into the front port of the intake manifold block. Hand-tightening is sucient.
1 2
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HYDRAFORCE
HYDRAFORCE LIFT STATION AGITATOR MANUAL 9
HATCH CHAIN INSTALLATION
A hatch chain kit has been included to provide a suspension and retrieval point for the diuser(s). The
included chain is intended to span across the access hatch. If there are no existing provisions for securing
each end of the chain, use the following steps to install the provided anchors.
1. Using a 3/8" masonry drill bit, drill a hole that is
at least 1" deep at each end of the hatch.
2. Place one concrete anchor (C) in each hole with
the female thread facing toward the center of
the hatch.
3. Insert installation tool (D) in anchor (C) and
drive with a hammer until the thicker portion of
the tool makes contact with the anchor. When
properly installed, anchors should sit ush with
the surface.
4. Insert one eyebolt (B) into each anchor (C) and
tighten.
5. Attach each end of the chain (A) to the eyebolts
(B) with snap hooks (E).
6. Eliminate as much slack as possible.
B
C
4
A
B
E
5
6
C
C
D
2
3
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