Kason 8600ez User manual

INSTALLATION INSTRUCTIONS

8600EZ Power Drive

Single Doors and Bi-Parting Doors

Part Number: 8600*

Prefabrication Instructions

1. Begin door prefabrication by following Sections I through V in the 8600EZ SINGLE DOORWARE SYSTEM PREFABRICATION

INSTRUCTIONS (IS-8600EZ-14A), except do not install Door Stop (38) at door open end of header as instructed in Section

III-D. The open end Door Stop will be installed in a later step.

2. Mounting Motor and Idler. Using Fig. 1 determine where motor and idler are to be mounted and mark their positions. Place

motor mounting bracket on header in marked position,center-punch holes, drill for 3/8” bolts. Carriage bolts inserted from the

back of header with nuts are recommended. Attach motor onto bracket using supplied bolts (40 in. lbs. MAX), washers and fasten

securely. Install sprocket onto shaft. DO NOT HAMMER ON SHAFT! Attach motor bracket(with motor) to header. Place idler

mount on opposite end of header from motor and above rail as shown in Fig. 1, center-punch holes, drill for 1/4” bolts and

fasten securely.

3. Single Door. Mount door stops (2 required). Using Fig. 1 determine stop locations and mark positions as shown. S = 2 x door

opening plus 14”. Install with 3/8” fasteners. (Additional stops may be mounted near bottom of door is desired).

1/4

9 1/4

RIGHT HAND OPENING DOOR

LEFT HAND OPENING DOOR

RAIL

IDLER

MOUNT

MOTOR

WITH MOUNT

9 1/41/4

1 5/8

4 ½

"S"

6-1/2

DOOR OPENING

6 ½

DOOR OPENING

Fig. 1

This Booklet Includes:

Prefabrication Instructions 1

Job Site Installation 11

Password Protected Drive Programming 16

Parts List 17

INSTALLATION INSTRUCTIONS

8600EZ Power Drive

Single Doors and Bi-Parting Doors

Part Number: 8600*

Bi-Parting Doors. Mounting door stops. Refer to Fig. 2 and locate trolley and door nearest motor to their intended open

position. Trolley must not be closer than 3 1/2” to the end of the rail while in the open position. Locate door stop 3” from the open

door edge as shown in Fig. 2 and install with 3/8” fasteners. If trolley does not have 3 1/2” of extra travel on rail with door in

the open positions, the door open position must be reset in the closed direction by the necessary distance to give 3 1/2” spacing.

Measure distance from motor side door stop to center of opening. Mark same distance from center of opening to opposite end of

header and mount remaining door stop.

4. Locate all idler components shown in Fig. 4. Remove hex nut, washer and spring from carriage bolt. Insert carriage bolt through

idler mount as shown in Fig. 3 and Fig. 4. Note: Washers and cotter pin securing roller should face outward. Slide spring onto

carriage bolt. Add ﬂat washer and start elastic hex locknut onto thread, but do not tighten at this time.

3 ½” MIN3 ½” MIN

TROLLEYS

RAIL

DOOR STOP

DOORS IN FULLY

OPEN POSITIONS

MOTOR WITH

MOUNT

Fig. 2

Fig. 3 Fig. 4

INSTALLATION INSTRUCTIONS

8600EZ Power Drive

Single Doors and Bi-Parting Doors

Part Number: 8600*

5. Single Door. Bolt the upper chain disconnect (Fig. 5) to the trolley using 1/2” bolts as shown in Fig. 7and Fig. 9. Insert bolts

with one ﬂat washer through trolley and upper disconnect from bottom. Place ﬂat washer, lock washer and nut on each bolt to

complete. Fully tighten the left nut, but only hand-tighten the right side nut at this time.

Bi-Parting Doors. Bolt the upper and lower chain disconnects (Fig. 5 & 6) to the trolley using 1/2” bolts as shown in Fig. 8-A,

Fig. 8-B and Fig 9. NOTE: Upper chain disconnect(46) must be mounted to the trolley nearest the EZ power drive unit. Insert

bolts with one ﬂat washer through trolley from bottom. Place ﬂat washer, lock washer and nut on each bolt to complete. Fully

tighten both nuts on the lower disconnect and the left nut on the upper disconnect. Only hand-tighten the right side nut on the

upper disconnect at this time.

Fig. 5 - Upper Disconnect Fig. 6 - Lower Disconnect

See page 4 for reference Drawing with safety switch

Sold in 18600EZ0010 EZ Power Hardware Kit, single door and

18600EZ0011 EZ Power Hardware Kit, Bi-Parting doors

Fig. 7

Fig. 8-A

Fig. 8-B

SAFETY SWITCH INSTALLATION

8600EZ Power Drive

Single Doors and Bi-Parting Doors

Part Number: 8600*

Attach safety switch to plate using screws and locknuts as shown in Fig. 9. Do not overtighten screws or switch damage can

result. Slide plate under ﬂat washer and against upper body until it just touches upper blade, then attach using #8 screw (87). Tighten

right side nut to secure upper body and plate to trolley.

Fig. 9

Fig. 10 shows how to remove safety switch electrical cover for wiring. See wiring diagram on page 14. Wire N/C and common

contacts of switch in series with safety stop button, using NEC rated control wire. Secure wire to door and wall as needed, and include

slack loop for door.

Fig. 10

INSTALLATION INSTRUCTIONS

8600EZ Power Drive

Single Doors and Bi-Parting Doors

Part Number: 8600*

8. Installing Inside Release Knob Assembly

a. Place recessed housing in large hole on interior side of door, aligning center hole with a/2” through holes as shown in

Fig. 13, (STEP 1). Do not fasten in place at this time.

b. Insert knob/rod into center hole in recessed housing. Push until rod end comes through exterior door face and then place

ﬂange over rod ash shown in Fig. 13, (STEP 2).

c. Position parts to rotate freely, then fasten recessed housing and ﬂange to door faces with no. 10 pan head screws as shown in

Fig. 13, (STEP 3).

d. Place exterior knob onto rod as shown in Fig. 14, (STEP 4). While holding inside nob, drill 3/16” hole through small hole in

knob.

e. Insert cable stud through hole so that square of stud can be held with a wrench, ad tighten lock nut so stud just protrudes as

shown in Fig. 14, (STEP 5).

6. Mounting Recessed Inside Release Housing. From the exterior side of the door, drill a 1/2” hole completely through door. Be

certain to drill square to the door face as shown in Fig. 11, (STEP No. 1). From the interior side of door, cut a 6” diameter hole

located on center of the 1/2” through hole, cutting only to a depth of 1-5/8” as shown in Fig. 11, (STEP No. 2).

NOTE: Inside Release knob should be positioned so that it can be turned with one hand while grasping the door handle with the

other. Check interior of door for proper placement.

7. Hollow out the insulation within the cut-out area to the 1-5/8” depth. Hole should accept recessed housing as shown in Fig. 12.

Check ﬁt by placing recessed housing in large hole on interior side of door, aligning center hole with 1/2” through hole.

Fig. 11 Fig. 12

Fig. 13 Fig. 14

INSTALLATION INSTRUCTIONS

8600EZ Power Drive

Single Doors and Bi-Parting Doors

Part Number: 8600*

9. Mounting Shoes. Locate shoes as shown in Fig. 15, and using shoe as a template, drill 11/64 holes. Stack two shoes together at

each location and fasten to rail with No. 10 ﬂat head screws provided.

NOTE: Shoes prevent chain from making incidental contact with rail.

10. Adjusting length of chain for single doors. Measure DIM Q as shown in Fig. 16. Calculate formula below to ﬁnd chain length for

single door systems.

Fig. 15

Fig. 16

INSTALLATION INSTRUCTIONS

8600EZ Power Drive

Single Doors and Bi-Parting Doors

Part Number: 8600*

Bi-Parting Doors. Determining chain length for Bi-Parting doors. Locate centerline of rail and make a mark DIM P on either side

of center. Locate trolleys at these marks. Measure DIM Q_________; DIM R ______; DIM S ______ and DIM T _____as shown

in Fig. 17. Calculate formula below to ﬁnd chain length.

P= __________ (F- 5 1/4”) Trolley in closed door position using KASON Safety Edge.**

_________ (F- 5 1/2”) Trolley in closed door position using KASON Bulb Gasket. **

FIRST CHAIN LENGTH = R + Q + 2 1/4’ = ___________

SECOND CHAIN LENGTH = T + S + 6 7/8” = _____________

Fig. 17

INSTALLATION INSTRUCTIONS

8600EZ Power Drive

Single Doors and Bi-Parting Doors

Part Number: 8600*

11 . Connecting the Chain - Single Door Units

a. Place trolley on rail before proceeding.

b. Carefully remove chain from its package and uncoil. Cut chain to length according to formula. Do not twist chain.

c. Route chain through chain disconnect and around idler roller as shown Fig. 18.

d. Attach each end of chain to chain link using master links.

e. Position chain link at approximate center of door travel.

f. Pull chain tight and place over motor sprocket.

g. Tension chain by tightening nut on carriage bolt until spring is compressed so that the space between coils is equal to the width

of a penny.

Fig. 18

INSTALLATION INSTRUCTIONS

8600EZ Power Drive

Single Doors and Bi-Parting Doors

Part Number: 8600*

Connecting the Chain - Bi-parting Door Units

a. Place trolleys on rail before proceeding.

b. Carefully remove chain from its package and uncoil. Cut ﬁrst and second chains to length according to formulas. Do not twist

chain.

c. Using master links, attach one chain link to each end of ﬁrst chain oriented as shown in Fig. 19.

d. Route lower chain link through lower disconnect and attach second chain using master link.

e. Route upper chain link through upper disconnect pulling second chain around idler.

f. Fasten remaining chain end to chain link on upper disconnect using master link.

g. Pull chain tight and place over motor sprocket.

h. Tension chain by tightening nut on carriage bolt until spring is compressed so that the space between coils is equal to the width

of a penny.

i. The trolley’s travel limits will be adjusted later in Section III of the instructions during Drive Programming and Setup.

j. When in closed position, all wheels of both trolleys should be on lower position of ramp.

Fig. 19

INSTALLATION INSTRUCTIONS

8600EZ Power Drive

Single Doors and Bi-Parting Doors

Part Number: 8600*

12. Single Door. - Install chain disconnect cable as shown in Fig. 20 before proceeding to Electrical installation. Engage upper chain

disconnect (Fig. 7) with door approximately centered in travel.

WARNING! Door must be engaged with chain prior to power drive operation. Install all safety stickers shown in Fig. 20 and

Fig. 22. Failure to engage chain could result in damage to the power system.

Bi-Parting Doors. - Install chain disconnect cables as shown in Fig. 21 before proceeding to Electrical installation. Engage chain

disconnects (Fig. 7) with doors approximately centered in travel.

WARNING! Doors must be engaged with chains prior to power drive operation. Install all safety stickers shown in Fig. 21 and

Fig. 22. Failure to engage chain could result in damage to the power system.

Fig. 20

Fig. 21

INSTALLATION INSTRUCTIONS

8600EZ Power Drive

Single Doors and Bi-Parting Doors

Part Number: 8600*

Job Site Installation

Step 1. Begin job site installation by following instruction sheet “Installation Instructions - 8600EZ Single Door System” (IS-

8600EZ-14B).

! CAUTION!

Only qualiﬁed personnel should wire the motor unit and its remote accessories. Adhere to all

local electrical codes when installing this unit.

Mount control box as shown below in Fig. 22 using appropriate fasteners and in the desired locations . Control boxes may be

mounted up high and out of reach if desired. NOTE: If control box requires mounting further than 9’ from motor, an intermediate

junction box is re-quired. It is NOT recommended to replace or alter the supplied wire inside the motor housing.

Mount photo eye at this time, if used. May be mounted on wall or ﬂoor as shown in Fig. 22.

STOP!

Assure chain is locked in the chain disconnect or connected to the door. See Fig. 7. WARNING! Door must be engaged with

chain prior to power drive operation. Install all safety stickers shown in Fig. 21 and 22. Failure to engage chain could result in

damage to the power system.

Fig. 22

INSTALLATION INSTRUCTIONS

8600EZ Power Drive

Single Doors and Bi-Parting Doors

Part Number: 8600*

WARNING !

FAILURE TO SELECT

PROPER VOLTAGE MAY RESULT

IN ELECTRICAL DAMAGE !

Step 2.

Select AC input voltage. Move the blackwire to the

applicable AC voltage matching worksite voltage supply.

Unit is factory wired to 115VAC.

Wiring connections. Open control box and locate/identify the connection points for incoming power AC Inputs (L1, L2

& Ground), motor power and low voltage connection for motor communications and user deﬁned inputs. See Fig. 23. All

connections with the exception of AC Input connections, are color coded

Fig. 23

Step 3.

Wire AC Input. Ground.

Step 4.

Wire AC Input. Line 1 (L1) and

Line 2 (L2).

INSTALLATION INSTRUCTIONS

8600EZ Power Drive

Single Doors and Bi-Parting Doors

Part Number: 8600*

Step 5. Select fuse for desired voltage: Refer to fuse chart Fig. 24. Kason fuses may be ordered at the same time as the 8600EZ

Power Drive, as long as the voltage is known.

Fig. 23

Application

Supply DIN Rail Fuse

Fuse Rating

Type

Suggested

Model # KASON P/NAmps Volts

Primary

115 L1 and L2 10 600 Slow Blow KLKR 10 8600EZ0928

208 L1 and L2 6 600 Slow Blow KLKR 6 8600EZ0929

230 L1 and L2 6 600 Slow Blow KLKR 6 8600EZ0930

460 L1 and L2 3 600 Slow Blow KLKR 3 8600EZ0931

575 L1 and L2 2 600 Slow Blow KLKR 2

Secondary S1 10 600 Slow Blow KLKR 10

Accessories (AC) UT1 1 250 Fast Blow ABC-1-R

Accessories (DC) UT3 1 250 Fast Blow ABC-1-R

Battery Backup BB 10 600 Slow Blow KLKR 10

Note: Model # refers to BUSSMAN for ABC series

Model # refers to LITTLEFUSE for KLKR and KLDR series

Fuse Installation: Fuses will install correctly into fuse blocks only with the raised “button” end outward as fuse is inserted

into holder.

FROM GEAR

MOTOR

Step 6. Wire gear motor power inside panel. Wire color

matches color of connector terminals. See Fig. 23

(Step 1) for location of connectors.

Step 7. Wire gear motor control. Wire color matches

color of connector terminals. See Fig. 23 (Step 1) for

location of connectors.

INSTALLATION INSTRUCTIONS

8600EZ Power Drive

Single Doors and Bi-Parting Doors

Part Number: 8600*

Step 8. Connect Accessories. Kason has provided a 3 button station with the controller cover. Refer to Fig. 26 for control hookup

of additional accessories that may be required.

See page4

INSTALLATION INSTRUCTIONS

8600EZ Power Drive

Single Doors and Bi-Parting Doors

Part Number: 8600*

The Controller Navigation Buttons are: Escape, Enter, Up, Down

Step 9. Turn on the AC Power

If upon power up, the display reads: 1st Line Company Name

2nd Line Cycle Count

Step 10. Door Size Calibration

A. Press the “Up” or “Down” button until the display reads “AutoCal Now”

i. Press the “Enter” button.

ii. Display should read “ENTER to Calibr”

NOTE: To exit “AutoCal Now” mode, press the “Down” button once for the display to show “Return to Main”

then press “Enter” to return to the main menu.

B. Press the “Enter” button. (The door will cycle to open, then close.)

i. The door should move toward the open position at a slow speed.

NOTE: If the door moves toward the close position, jump to Step 11.

• During opening, the display will show “Status, Calibrate Open”.

• At the open position, the door will press against the open stop retainer.

ii. Upon completing B(i), the door will auto-reverse direction

• During closing, the display will show “Status, Calibrate Close”.

• At the close position, the door will press against the close stop retainer (or the two leaves press together with a

bi-parting door) and stop.

• The display should read “Door Size Stored”, “Cycle to complt”.

C. Cycle the door as follows to complete calibration

• Open the door using the “Open” button switch connected to Input 1.

(See Step 8, Connector D, pins 1 and 2). The door should open faster than during calibration.

• Close the door using the “Close” button switch connected to Input 1.

(See Step 8, Connector D, pins 3 and 4). The door should close faster than during calibration.

SYSTEM IS NOW READY TO USE

Step 11. Direction Reverse

A. Power down the system until the screen goes blank, then power back on.

B. Press the “Up” or “Down” button until screen displays “Ent Pswd”.

C. Press the “Enter” button, then the following sequence of buttons to change direction: ENTER, DOWN, DOWN,

ENTER, ESC, ESC, ESC, ESC.

D. Press the “Up” or “Down” button until display reads “Dir Flip”.

E. Press the “Enter” button.

F. Press the “Up” button to change value from 0 to 1 or the “Down” button to change value from 1 to 0.

G. Press the “Enter” button to save this value.

i. Power down the system and repeat Step 10.

INSTALLATION INSTRUCTIONS

8600EZ Power Drive

Single Doors and Bi-Parting Doors

Part Number: 8600*

Factory Presets:

The parameters that are preprogrammed from the factory:

Ramp-up/down speeds for door open and close Factory Set

Main door size 35”

Main door auto-close times 5 seconds

Auto/Manual calibration speed 5 in/sec

Password Protected Drive Programming

The 8600Ez comes pre-programmed with all the parameters assigned. User adjustments have been minimized to make installation

simpler. Some parameters, if needed to be adjusted, may be done through technical sales support. Contact your local sales rep for

more information. 1-800-93-KASON.

Some parameters are password protected so the installation doesn’t change any factory presets. To access the password protected

menu, press “up/down” (See Fig. 23) to select “password” as a menu option. Press “enter”. The USER proﬁle Password is: ENT,

DOWN, DOWN, ENT, ESC, ESC, ESC, ESC

User Proﬁle Setup Menu

Close delay

0 max 240

Set the close delay timer, in seconds, that the door will remain fully open for before automatically

closing. A value of 0 disables the close delay timer.

Close over curr%

175 max 2000

During the ﬁrst high-speed cycle after calibration, the system records the current usage over the proﬁle

and uses this as a baseline for future closings. If on a future closing the current required is more than

this percentoid over the baseline, the door will detect a collision and re-open with all close timers

disabled.

Close decel

175 max 200

This is the percentoid during the door closing deceleration portion of the proﬁle (just before the closing

crawl gap.)

Close clear

60 max 2000

Boost amount to apply to the above two parameters when clearing a previously detected collision.

This parameter can help prevent detection of new collisions when accelerating after clearing a

previous collision.

Open top speed

300 max 400

Target speed for high speed door movement on opening

Close top speed

250 max 400

Target speed for high speed movement of the door on closing

Dir Flip

1 or 0

Flips the direction of what is considered open and closed in the event that the motor is mounted in the

opposite orientation than normal

Dynamic brake

1 or 0

Enable (1)/ disable (0) dynamic braking action

Enter password Allow to change to a different group

INSTALLATION INSTRUCTIONS

8600EZ Power Drive

Single Doors and Bi-Parting Doors

Part Number: 8600*

Parts List

35. Door Stop

37. Idler Mount

38. Roller (Idler)

39. Holder

40(A). Clevis Pin

40(B). Cotter Pin

41. Deleted Item

42. Spring

43. Flat Washer

44. Carriage Bolt

45. Elastic Lock Hex Nut

46. Upper Chain Disconnect

47. Hex Bolt 1/2”-13 X 1-1/2”

48. Flat Washer 1/2”

49. Lock Washer 1/2”

50. Hex Nut 1/2”-13

51. Upper Body

52. Upper Blade

53. Round Head Screw No. 10x3/8”

54. Torsion Spring

55. Clevis Pin 3/8”

56. Cotter Pin

57. Lower Chain Disconnect

58. Lower Body

59. Lever

60. Link

61. Chain Guide

62. Lower Blade

63. Roller Pin

64. Push Nut

65. Headed Pin 3/16”

66. Recessed Housing

67. Knob/Rod

68. Flange

69. Knob

70. Cable/Stud

71. Lock Nut

72. Ring Terminal

73. Type “A” Screw No. 10x3/4”

74. Flat Head Screw No. 10x5/8”

75. Shoe

76. Chain No.41x44Ft 6in.

77. Chain Link

78. Master Link No.41 Chain

80. Motor with Mounting Bracket

81. Switch Lever

82. Groove Pin 1/8x1

83. Switch Mounting Plate

84. Safety Switch

85. Screw No.8-32x1/1-1/2

86. Lock Nut No.8

87. Screw No.8-32x1/2 Self Tapping

88. Chain Label

89. Single Button-’Man Door’

90. Control Box

91. Photo Eye

9850000311

98600004550035K

9860000098

98600004760035K

90107500111750

90103120111000

98600001600167

90138500300062

98600005540037K

90088500110000

9860000345

9000550C111500

90138531110062

90152500110000

9008850C110000

9860000230

98600005100037

9000319F110375

98600001620127

9 010737011212 0

90103120111000

9860000346

9860000229

98600005860037

98600002060035

98600009250117

98600005400037

90102125301000

90201180120202

90533001460093R

9048600331

9850000131

90048001830035K

98600004930117

9850000322

2008819C110000

90170250910000

9002119F110750

9002619F110625

98600002400117

98600001510010

98600009370037

9860000939

CONSULT FACTORY

98600002250035K

120108120111000

98600002270035K

9860000220

2001316C111500

2008816C110000

2002716F110500

18600EZ9320117

18600000278

CONSULT FACTORY

18600000510

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