kayse LS30 Instruction Manual

LS30 CONTROLLER
INSTALLATION AND OPERATION GUIDE
v1.01/030913
ENGLISH

LS30 CONTROLLER INSTALLATION AND OPERATING GUIDE
2
READ THIS DOCUMENT CAREFULLY BEFORE COMMISSIONING
THE DEVICE,
ELECTRICAL CONNECTION OF THE DEVICE MUST BE MADE BY
AUTHORIZED PERSONNEL OTHERWISE THERE IS DANGER OF
SERIOUS INJURY OR DEATH,
THIS DOCUMENT LATER SHOULD BE KEPT IN AN EASILY ACCES-
SIBLE PLACE,
ENERGY STRICTLY SHOULD NOT BE GIVEN TO THE DEVICE EX-
CEPT FOR CONNECTION SCHEMA AND TECHNICAL INFORMA-
TION GIVEN IN THIS GUIDE,
APPLICATIONS DEFINED IN THIS GUIDE AS INAPPROPRIATE CAN
TERMINATE WARRANTY OF PRODUCT,
IF YOU THINK THIS GUIDE IS NOT HELPFULL PLEASE CONTACT
US FROM OUR CONTACT INFORMATION,
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INDEX
1. GENERAL
2. MOUNTING
3. ELECTRICAL CONNECTIONS
4. PROGRAMMING
5. ADJUSTMENT of SENSOR REFERENCE VALUES
6. MALFUNCTION
page
3
4
7
13
20
26

LS30 CONTROLLER INSTALLATION AND OPERATING GUIDE 3
1. GENERAL
1.2 Block Diagram
1.1 Device Descripon
LS30 Controller devices are the devices that transfer data to
user and automaon systems by using the data received from
MLG30 and LS30 Level Control Equipments. Sensor data related
with level sensors are transferred to LS30 Controller and level
changes can be monitored from display screen. With this data
can be controlled by 3 each NO(Normally Open) + NC(Normally
Closed) relay contacts and motor, pump, on-o valve, solenoid
valve, audible or/illuminated alarm type of three dierent de-
vices that has been integrated to the device. Also by means of
4-20 mA, 0- 10 V analog signal outputs or RS 485 Modbus com-
municaon protocol connecon can be made with automaon
systems.
LS30 DIGITAL CONTROLLER
Analog Input
LS30 Level Signal
MLG30 Level Signal
Logical Input 1
Logical Input 2
Output
Relay 1 Dry Contact
Relay 2 Dry Contact
Relay 3 Dry Contact
Output
4 - 20 mA Analogue Signal
0-10 mA Analogue Signal
Output
RS 485 Mod bus
Logical Inputs

4
1.3 Technical Informaons
Analogue Input
Logical Inputs
Relay Outputs
Analogeu Outputs
Serial Communicaon
Supply
Power Consumpon
Working Temp.
Storage Temp.
: LS30 / MLG30 Sensor Input,
: 2 Pieces Logical Signal Inputs,
: 3 Pieces NO+NC Dry Contact Relay
Outputs (250 VAC / 3A max.)
: 4-20 mA / 0-10 V Analogue Output Signal
: RS485 Modbus Serial Communicaon
: Standard 230 VAC (± %10)
Oponal 24 VDC (± %10)
: 4-5 W
: 0 +50 OC
: -40 +70 OC
1.4 Content of the Package
LS30 Controller is being shipped with connecon with 2 each
xing stands and with this document within a carton box.
2. MOUNTING
2.1 Dimenons
LS30 CONTROLLER INSTALLATION AND OPERATING GUIDE

5
2.2 Panel Cung Dimensions
2.3 Assembly Environment and the Working Condions
LS30 Controller devices should be denitely used with at least
one panel protecon class IP65 or by installing within the box.
In contrary the oxidaon can occur in the electrical equipments.
Using of LS30 Controllers in medium of big evaporaon can not
be recommended from the point of life cycle.
LS30 CONTROLLER INSTALLATION AND OPERATING GUIDE

LS30 CONTROLLER INSTALLATION AND OPERATING GUIDE
6
2.4 Mounng Type
2.5 Assembly Sequencing
Place the device to the panel that has been manufactured ac-
cording to 2.2 Panel Cung Dimenons place the device by fac-
ing the screen yourself,
According to the 2.4 Mounng Type ghten the xing stands
within box by means of a suitable screw driver by installing the
side channels located at the sides of device,
In order to make the electricity connecon remove the termi-
nals at the a of device,
By means of a suitable screw driver make connecons as per 3.
Electrical Connecons,
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LS30 CONTROLLER INSTALLATION AND OPERATING GUIDE 7
3. ELECTRICAL CONNECTIONS
3.1 Basic Electrical Connecons
The electricity connecons of device should be made by an au-
thorized electrician. In addion cable connecons should be
maximum 1.5 mm2 in cross secon. In contrary terminal con-
necons can not be made.
3.2 Supply Voltage Connecons
Energizing of device other than supply voltage tolerances may
severely damage the device. At connecon of devices with 220
VAC measures should be taken against electrical shock.
At devices with 24 VDC supply voltage, the direcons of -/+
poles does not dier. Also 24 VDC models can operate with 24
VAC voltage.
12 11 10 9 8 732 1
LS30 / MLG30
SENSOR INPUT
RS 485
DATA+ DATA- - +
4-20 mA / 0-10 V
OUTPUT LINP2 LINP1
L N 21 20 19 15 14 1318 17 16
SUPPLY
220 VAC / 50Hz.
PE RELAY OUTPUT
(R1)
RELAY OUTPUT
(R2)
RELAY OUTPUT
(R3)
+- in

LS30 CONTROLLER INSTALLATION AND OPERATING GUIDE
8
12 11 10 9 8 732 1
+ - 21 20 19 15 14 1318 17 16
+ -
(Fuse
According
to General
Load)
3 - 6A
24 VDC
12 11 10 9 8 732 1
L N 21 20 19 15 14 1318 17 16
L N
3 - 6A
220 VAC
(Fuse
According
to General
Load)

LS30 CONTROLLER INSTALLATION AND OPERATING GUIDE 9
3.3 Sensor Connecons
3.3.1 Sensor Connecons for LS30 Level Control Equipments
SİYAH / BLACK
MAVI / BLUE
KIRMIZI / RED
12 11 10 9 8 7 3 2 1
L N 21 20 19 15 14 1318 17 16
LS30
Level Control Equipment
SENSOR INPUT
+- in

LS30 CONTROLLER INSTALLATION AND OPERATING GUIDE
10
3.3.2 Sensor Connecons for MLG30 Level Control Equip-
ments
SİYAH / BLACK
MAVI / BLUE
KIRMIZI / RED
12 11 10 9 8 732 1
L N 21 20 19 15 14 1318 17 16
MLG30
Level Control Equipment
SENSOR INPUT
+- in

LS30 CONTROLLER INSTALLATION AND OPERATING GUIDE 11
3.4 Digital Input Connecons
Please ask for digital input connecons.
3.5 Relay Output Connecons
Pump, solenoid valve or siren type of coiled and high current
consumpon devices that will be controlled with relay outputs
should be denitely controlled by auxiliary relay or contactor
indirectly. In contrary relay contacts may damage or by scking
and by making nozzle may cause operaon of any device that
should not operate and therefore the system can be severally
damaged (for example overspill of depot).
Note: It has been drawn by considering that all of equipments of con-
necon schemac are operang with 220 VAC power. According to dif-
ferent power values connecon way may vary.
L N
RELAY
(or CONTACTOR)
LOAD
3 - 6A
220 VAC
12 11 10 9 8 732 1
L N 21 20 19 15 14 1318 17 16
RELAY INPUT
(R2)
RELAY INPUT
(R3)
RELAY INPUT
(R1)
(Fuse
According
to General
Load)

LS30 CONTROLLER INSTALLATION AND OPERATING GUIDE
12
3.6 Analogue Output Connecons
For control of 'mA' outputs in case there is not automaon con-
necon measurement can be taken from 9&10 terminals of 'mA'
stage of measurement devices. The measurement values should
give results close to below menoned formula.
(for 4-20 mA) mA value = 0,16 x (% value on the display) + 4
(for 20-4 mA) mA value = 0,16 x (100 - % value on the display) + 4
- +
mA Output
12 11 10 9 8 7 3 2 1
L N 21 20 19 15 14 1318 17 16
- +
Automation System
or Monitoring Device
(Input Impedance
max. 500Ω)
- +
V Output
12 11 10 9 8 732 1
L N 21 20 19 15 14 1318 17 16
- +
Automation System
or Monitoring Device

LS30 CONTROLLER INSTALLATION AND OPERATING GUIDE 13
3.8 Cabling
The cable connecons should be 1,5 mm2 in cross secon. In
contrary the terminal connecons can not be made. At general
cabling mul wired and nny cables should be preferred for ex-
tending life cycle of device and to eliminate disconnuity pos-
sibility that may occur by oxidaon. At LS30 and MLG30 sensor
input connecons 3x0,75mm2 cross secon cables can be used.
For controlling of 'V' outputs in case there is not automaon
connecon measurement can be taken from 9&10 terminals of
'V DC' stage of measurement devices. The measurement values
should give results close to below menoned formula.
(for 0-10 V) V value = % value on the display / 10
(for 10-0 V) V value = (100 - % value on the display) / 10
3.7 Connecon of RS485 Serial Comminicaon Interface
Please ask for RS485 Interface Connecon.
4. PROGRAMMING
Upper Display
(Level and Parameter
Levels)
Bottom Display
(Parameters)
Relay Working Leds "Down Arrow" Button
"Up Arrow" Button
"Exit" Button
"Set" Button

LS30 CONTROLLER INSTALLATION AND OPERATING GUIDE
14
4.1 Useing the Keypad
4.1.1 'Set' Buon
With 'Set' buon, entry to menu transion between param-
eters and approval transacons can be made. For entry to
menu 'Set' buon is pressed unl 'R1' on parameter appears
on screen. Aer entry to menu the transion between pa-
rameters is made by pressing 'Set' buon. At each pressing of
'Set' buon the parameter value at the top line of screen are
stored is memory and approved.
4.1.2 'Up Arrow' Key
Aer entry to menu by pressing with 'Up Arrow' buon this is
used to increase numerical parameter value and to advance
other parameter values. The values changed with 'Down Ar-
row' buon are stored into memory by approving with 'Set'
buon.
4.1.3 'Down Arrow' Key
The 'Down Arrow' buon is used for decreasing the numerical
parameter values and to backspace other parameter values
aer entry to the menu. The values changed with 'Down Ar-
row' buon are stored into memory by approving with 'Set'
buon.
4.1.4 'Exit' Key
'Exit' buon is used for exing from menu and to return to
main operang screen and exing without storing of other
changed parameter values.

LS30 CONTROLLER INSTALLATION AND OPERATING GUIDE 15
4.2 Menu System
There are 3 dierent menu levels for LS30 Controller program-
ming.
for First Level Menu, 'Set' buon should be pressed 2 seconds at main operang screen.
for Second Level Menu, while at 1st level menu at 'r3.of' parameter 'Set' buon should
be pressed 2 seconds.
for Third Level Menu, at menu operang screen 'Set' and 'Exit' buons should be
pressed together for 2 seconds.
r1.on r.Lo
r.Hi
r1.oF
r2.oF
Lo
r2.on
r3.on
Hi
out
r3.oF
dot
Addr
xx xx
xx
xx
xx
xx
xx
xx
xx
xx
xx
xx
xx
SET >2 sec.
>2 sec.
Second Level Menu
First Level Menu
Third Level Menu
>2 sec.
SET + EXIT
SET
SET
SET
SET
SET
SET
SET
SET SET
SET
SET
SET
SET
Main Op.
Screen

LS30 CONTROLLER INSTALLATION AND OPERATING GUIDE
16
4.3 General Parameters List
Param-
eters Seng Range Factory
Sengs Explanaon
r1.on 0-9999 0 Relay 1 On Value
r1.oF 0-9999 0 Relay 1 O Value
r2.on 0-9999 0 Relay 2 On Value
r2.oF 0-9999 0 Relay 2 O Value
r3.on 0-9999 0 Relay 3 On Value
r3.oF 0-9999 0 Relay 3 O Value
out 4-20, 0-10, 20-4, 10-0 4-20 Analogue Output
Addr 1-100 1 RS485 Address
Lo 0-9998 0Min. Measurement
Value
Hi 0-9999 100 Max. Measurement
Value
dot 0 or 1 0 Decimal Operang
Value
4.3.1 'r1.on' Parameter
For relay 1 it is the parameter determining set value. It deter-
mines at which point the devices connected to the adjusted
value relay 1 will start.

LS30 CONTROLLER INSTALLATION AND OPERATING GUIDE 17
4.3.2 'r1.of' Parameter
For relay 1 it is the parameter determining reset value. It de-
termines at which point the devices connected to the adjust-
ed value relay 1 will stop.
4.3.3 'r2.on' Parameter
For relay 2 it is the parameter determining set value. It deter-
mines at which point the devices connected to the adjusted
value relay 2 will start.
4.3.4 'r2.of' Parameter
For relay 2 it is the parameter determining reset value. It de-
termines at which point the devices connected to the adjust-
ed value relay 2 will stop.
4.3.5 'r3.on' Parameter
For relay 3 it is the parameter determining set value. It deter-
mines at which point the devices connected to the adjusted
value relay 3 will start.
4.3.5 'r3.of' Parameter
For relay 3 it is the parameter determining reset value. It de-
termines at which point the devices connected to the adjust-
ed value relay 3 will stop.
Note: Relay on and o values for the relay not to be operated
should be adjusted as '0'. For example if relay 3 should not be
operated the 'r3.on' and 'r3.of' parameters should be adjusted
as '0'.

LS30 CONTROLLER INSTALLATION AND OPERATING GUIDE
18
4.3.7 'out' Parameter
It is the parameter determining the type of analog output.
The analog output value is being shipped adjusted at 4-20 mA
at default value. In order to make transion between mA or
V outputs the dip switch back of device should be replaced
together with 'Output' parameter.
4.3.8 'Addr' Parameter
It is the addressing parameter with RS485 Modbus serial com-
municaon protocol.
According to Adjustment Field;
4-20 : Adjusts the output values as 4-20 mA,
0-10 : Adjusts the output values as 0-10 V,
20-4 : Adjusts the output values as 20-4 mA,
10-0 : Adjusts the output values as 10-0 V,
DIP SW
mA
5
4
3
2
1
DIP SW
V
5
4
3
2
1

LS30 CONTROLLER INSTALLATION AND OPERATING GUIDE 19
4.3.9 'Lo' Parameter
It is related with lower scale value of level quanty indicated
at main operang screen. While liquid level is at minimum
other parameter that should be wrien on screen is deter-
mined wit this parameter. For example the level measure-
ment device can not start to measure at the lowest part of
depot because of its structure more accurate results can be
obtained by assigning 'Lo' at the level of start. This parameter
as of operang principle should be adjusted as a higher value
than 'Hi' parameter.
According to below mooned sample while the fullness rao
of level control device is 15% it will be detected as 0%. If 'Lo'
parameter is adjusted '15' the correct result can be traced at
LS30 controller screen.
Max. measurement level
Min. measurement level

LS30 CONTROLLER INSTALLATION AND OPERATING GUIDE
20
4.3.10 'Hı' Parameter
It is related with upper scale value of the level indicaons in-
dicated at main operang screen. While liquid level is at maxi-
mum the value to be indicated on screen is determined with
this parameter. This parameter should be adjusted lower than
'Lo' parameter value as an operaon principle.
'Hi' parameter is shipped by adjusng 100 default value. By
this means the depot level can be traced on screen in per-
centage. When the units like liter, cubic meter, kilogram, tons,
meter etc. type of dierent measurement units will be used
by increasing 'Hi' parameter, it may be used in dierent opera-
on ways. For example for a depot with a 5m height if the 'Hi'
parameter is adjusted as 5000 the water level can be traced
in mm.
5. ADJUSTMENT of SENSOR REFERENCE VALUES
The sensor reference values are adjusted with a default value to
give min. 0% scale value, 100% scale level at max. and shipped.
For healthy level measurement reference values should be ad-
justed accurately.
Note: If contrary isn't menoned in this guide don't change references.
4.3.11 'dot' Parameter
It is used to indicate the decimal values of the screen. Aer
the stop decimal value of single digit can be indicated.
(For example 56,4)
According to Adjustment Field;
0 : No decimal value is indicated,
1 : Single digit decimal value is indicated,