Kaysun KMF-200 DN2 User manual

OWNER'S MANUAL
DC INVERTER FREE
KMF-200 DN2 KMF-224 DN2 KMF-260 DN2
Thank you very much for purchasing our air conditioner.
Before using your air conditioner, please read this manual carefully and keep it for future referenc

This air conditioner comprises an indoor unit, outdoor
unit, and a connection pipe.
Indoor unit
2
5
Outdoor unit 1
4
1 Air outlet 3
2 Air inlet
3 Fixing support
4 Refrigerant pipe connector
F
i
g
.
1
5 Connection pipe
NOTE
All the pictures in this manual are for explanation purpose only. They may be slightly different from the air
conditioner you
purchased (depend
on model). The actual shape shall prevail.

CONTENTS PAGE
IMPORTANT SAFETY INFORMATION 1
PARTS NAMES 2
OPERATION RANGE 3
OPERATION AND PERFORMANCE 3
MALFUNCTION CODE OF OUTDOOR UNIT 4
FOLLOWING SYMPTOMS ARE NOT AIR CONDITIONER
TROUBLES 5
TROUBLESHOOTING 5
To prevent injury to the user or other people and property
damage, the following instructions must be followed. Incorrect
operation due to ignoring of instructions may cause harm or
damage.
The safety precautions listed here are divided into two categories.
In either case, important safety information is listed which must be
read carefully.
WARNING
Failure to observe a warning may result in death. The
appliance shall be installed in
accordance
with national
wiring regulations.
CAUTION
Failure to
observe
a
caution
may result in
injury
or damage
to the equipment.
WARNING
Ask your dealer for
installation
of the air conditioner.
Incomplete installation performed by yourself may result in a
water leakage, electric shock, and fire.
Ask your dealer for improvement, repair, and
maintenance.
Incomplete improvement,
repair, and
maintenance
may result
in a water leakage, electric shock, and fire.
Do not insert fingers, rods or other objects into the air
inlet or outlet.
When the fan is rotating at high speed, it will cause injury.
Never use a flammable spray such as hair spray,
lacquerer paint near the unit.
It may cause a fire.
Never touch the air outlet or the horizontal blades while
the swing flap is in operation.
Fingers may become caught or the unit may break down.
Never put any objects into the air inlet or outlet.
Objects touching the fan at high speed can be dangerous.
Never inspect or service the unit by yourself.
Ask a qualified service person to perform this work.
Do not dispose this product as unsorted
municipal waste. Collection of such waste
separately for special treatment is necessary.
Do not dispose of electrical appliances as unsorted
municipal waste, use separate collection facilities.
Contact your local government for information regarding
the
connection
systems available.
If electrical appliances are disposed of in landfills or
dumps hazardous substances can leak into the
groundwater and get into the food chain, damaging your
health and well-being.
To prevent refrigerant leak, contact your dealer.
When the system is installed and runs in a small room, it is
required to keep the concentration of the refrigerant, if by any
chance coming out, below the limit. Otherwise, oxygen in the
room may be affected, resulting in a serious accident.
The refrigerant in the air conditioner is safe and normally
does not leak.
If the refrigerant leaks in the room, contact with a fire of a
burner, a heater or a cooker may result in a harmful gas.
Turn off any combustible heating devices, ventilate the
room, and contact the dealer where you purchased the
unit.
Do not use the air conditioner until a service person confirms
that the portion where the refrigerant leaks is repaired.
If the supply cord is damaged, it must be replaced by the
manufacturer, its service agent or similarly qualified
person in order to avoid a hazard.
In
order
to
avoid
electric
shock,
fire
or
injury,
or
if
you
detect any
abnormality
such as smell of fire, turn off the
power supply and call your dealer for instructions.
Never let the indoor unit or the remote controller get wet.
It may cause an electric shock or a fire.
Never press the button of the remote controller with a
hard, pointed object.
The remote controller may be damaged.
Never replace a fuse with that of wrong rated current or
other wires when a fuse blows out.
Use of wire or copper wire may cause the unit to break down
or cause a fire.
It is not good for your health to expose your body to the
air flow for a long time.
Where oil gas, salty air (near the coast), caustic gas (the
sulfide in hot spring) exist, otherwise it may damage the
unit and shorten the life span of the machine. If the
situations above can't be avoided, choose an
anticorrosive model.
CAUTION
Do not use the air conditioner for other purposes.
In order to avoid any quality deterioration, do not use the unit
for cooling precision instruments, food, plants, animals or
works of art.
Before cleaning, be sure to stop the operation, turn the
breaker off or pull out the supply cord.
Otherwise, an electric shock and injury may result.
In order to avoid electric shock or fire, make sure that an
earth leak detector is installed.
Be sure the air conditioner is grounded.
In order to avoid electric shock, make sure that the unit is
grounded and that the earth wire is not connected to gas or
water pipe, lightning conductor or telephone earth wire.
In order to avoid injury, do not remove the fan guard of
the outdoor unit.
owner's manual

Do not operate the air conditioner with a wet hand.
An electric shock may happen.
Do not touch the heat exchanger fins.
These fins are sharp and could result in cutting injuries.
Do not place items which might be damaged by moisture
under the indoor unit.
Condensation may form if the humidity is above 80%, the
drain outlet is blocked or the filter is polluted.
After a long use, check the unit stand and fitting for
damage.
If damaged, the unit may fall and result in injury.
To avoid oxygen deficiency, ventilate the room
sufficiently if equipment with burner is used together
with the air conditioner.
The
temperature
of refrigerant circuit will be high, please
keep the interconnection cable away from the copper tube.
5.Poor
environmental
conditions, the appliance should be
maintained a month and a half or so; If the environment con-
dition is good, may be extended
appropriately
maintenance
cycle.
The air conditioner consists of the indoor unit, the
outdoor unit, the connecting pipe and the remote
controller. (see Fig.1)
Force Cooling Control
Force cooling
control Button sw1 Display control button sw2
Arrange the drain hose to ensure smooth drainage.
Incomplete drainage may cause wetting of the building,
furniture etc.
Never touch the internal parts of the controller.
Do not remove the front panel. Some parts inside are
dangerous to touch, and a machine trouble may happen.
Never expose little children, plants or animals directly to
Force Cooling Control
sw1 sw2
MAIN BOARD
(OUTDOOR UNIT)
F
i
g
.
2
-
1
the air flow.
Adverse influence to little children, animals and plants may
result.
Do not allow a child to mount on the outdoor unit or
avoid placing any object on it.
Falling or tumbling may result in injury.
Do not operate the air conditioner when using a room
fumigation - type insecticide.
Failure to observe could cause the chemicals to become
deposited in the unit, which could endanger the health of
those who are hypersensitive to chemicals.
Force cooling control of outdoor unit be pressed once that a order
to force cooling in indoor unit. When the frequency of outdoor unit
change to 62Hz and then running it; indoor fan run in high speed.
Press the button again will exit the Force Cooling Control.
Display function
SW2 on the main control board of outdoor unit is the point
inspection function button (as shown in Figure 2-1). Pressing this
button once displays the first parameter of the digital pipe in the
main control board.
Additional button presses will display other parameters following
the sequence shown in Table 2-1.
Table 2-1
Do not place appliances which produce open fire in
places exposed to the air flow from the unit or under the
indoor unit.
It may cause incomplete combustion or deformation of the unit
due to the heat.
Do not install the air conditioner at any place where
flammable gas may leak out.
If the gas leaks out and stays around the air conditioner, a fire
may break out.
This appliance can be used by children age from 8 years
and above and persons with reduced
physical, sensory
or
mental capabilities or lack of
experience
and knowledge
if they have been given supervision or instruction
concerning use of the appliance in a safe way and
understand the hazards
involved, children
should not play
with This appliance. Cleaning and user maintenance
should not be made by children without supervision.
When capacity of indoor unit greater than the sum of
100%, capacity of indoor unit will be attenuated.
When capacity of indoor unit greater than or equal to the
sum of 120%, in order to ensure the effectiveness of
machine, and then try to open the indoor units at
different time.
The outdoor unit window-shades should be periodic
cleaning in case of being jammed.
This
window-shapes
is heat dissipation outlet of
components,
if being
jammed will cause the components shorten their service life spans because
of overheated for a long time.
Sequence Displayed
Content
1
0--
2
1--
3
2--
4
3--
5
4--
6
5--
7
6--
8
7--
9
8--
10 9--
11 0--
12 1--
13 2--
14 3--
15 4--
16 5--
17 6--
18 7--
19 8--
20 9--
Normal
display
Current frequency
Local capacity of outdoor units
Total capacity requirements of outdoor
units
Total requirements of outdoor units
corrected capacity
Operating mode
Operating FAN speed and FAN grade
T2B/T2 average temperature
T3 pipe temperature
T4 environment temperature
Inverter exhaust temperature
Non-inverter exhaust temperature
(reserved)
Heat dissipater surface temperature
(reserved)
Electronic expansion valve aperture
Inverter input current
Non-inverter input current
Exhaust pressure (reserved)
Priority mode
Indoor unit quantity
Working indoor unit quantity
Last fault or protection code
--
owner's manual

NOTE
12 hours preheating is imperative after turn on the
power
switch. Please do not shut down the power when the
unit
is supposed to stop running in 24h or shorter time. (This is
NOTE
When the protection equipment starts, please shut down the
manual power switch, and restart operation after problem is
solved.
to
warm
the
crankcase
heat
box
to
avoid
compulsive
start
of condenser.)
Pay attention not to block the air inlet and outlet.
Blocks may decrease the efficiency of the unit or startup the
protector, which will stop running.
Use the system in the following temperature for safe
and effective operation. The Max operation temperature
for the air conditioner. (Cooling/Heating)
Table 3-1
Temperature
4.2 About power cut
If power is cut during operation, stop all the operation immediately.
Power comes again. The lamp on the display panel of indoor unit
flashes.
And then unit will auto-restart.
Mishandling in operation:
If mishandling happens because of lighting or mobile wireless,
please shut off the manual power switch, and turn on again, then
push the ON/OFF button.
4.3 Heating capacity
The heating operation is a heat-pump process that heat will be
absorbed from outdoor air and released in doors. Once the
outdoor temperature is decreased, heating capacity decreased
correspondingly.
Mode
Cooling operation
Heating operating
Outdoor
temperature
-15℃ ~46℃
-15℃ ~24℃
Room
temperature
21℃~32℃
0℃~28℃
Other heating equipment is suggested to be used together when
outdoor temperature is too low.
In some extreme cold upland that buy another indoor unit
equipped electrical heater will obtain better performance.(Refer
to indoor unit owner’s manual for details)
NOTE
NOTE
1. If air conditioner is used outside the above conditions, it may
cause the unit to function abnormally.
2. The phenomenon is normal that the surface of air conditioning
may condense water when the relative larger humidity in room,
please close the door and window.
3. Optimum performance will be achieved within these operating
temperature range.
4. The A-weighted sound pressure level is below 70 dB.
5. For the start-up of the outdoor unit as a minimum the
installation must have a demand of 20% of the capacity of the
outdoor unit in the models less than 40kW or a demand of 10% of
the capacity in the models of a capacity greater than or equal to
40kW
1. The motor in Indoor Unit will continue running for 20~30 seconds
for to remove residual heat when the Indoor Unit receiving OFF
command during heating operation.
2.If the air conditioner malfunction occurs because of disturb,
please reconnect
the air conditioner to power, then turn on it
again.
4.4 Five-minute protection feature
A protection feature prevents the air conditioner from being
activated for approximately 5 minutes when it restarts
immediately after operation.
4
4.1 Protection Equipment
This Protection Equipment will enable the Air Conditioner to stop
when the Air
Conditio
ner is to be directed running compulsively.
When the Protection Equipment is activated, the Operation
Indicator still lights while the Air
Conditioner
is not
running.
But the Check
Indicator Lights.
The protection equipment may be activated in following conditions:
■
Cooling Operation
The air inlet or air outlet of outdoor unit is blocked.
Strong wind is continuously blowing to the air outlet of the
outdoor unit.
■Heating Operation
Too much dust and rubbish adhere to the dust filter in the indoor
unit
The air outlet of indoor unit is choked
4.5 Cooling and heating operation
The indoor unit of the intelligent inverter centralized air
conditioner can be controlled solely, but the indoor unit in the
same system can not run cooling and heating at the same time.
When the Cooling and Heating operation confront with each
other, the Indoor Unit which are running on Cooling Mode would
stop and there will be Standby or No Priority displayed in the
Control Panel. Those Indoor Units which are running on Heating
Mode will run continuously.
If the Air
Conditioner
Administrator has set running mode,
then the air conditioner can not run on modes other than the
presetted. Standby or No Priority will be displayed in the
Control Panel.
4.6 Features of heating operation
Warm air will not be blown out immediately at the beginning of
the heating operation, 3~5 minutes ago (depends on the indoor
and outdoor temperature), until the indoor heat exchanger
become hot, then blows out warm air.
owner's manual

During operation, the fan motor in the outdoor unit may stop
running under high temperature.
During Fan Operation, if other Indoor Units are running on
Heating Mode, the fan may stop in order to prevent sending
heat wind.
4.7 Defrost in the heating operation
During heating operation, outdoor unit sometimes will frost. To
increase efficiency, the unit will start defrosting automatically
(about 2~10 minutes), and then water will be drained out from
outdoor unit.
During defrosting, both the fan motors in the outdoor unit and
indoor unit will stop running.
5 MALFUNCTION CODE OF OUTDOOR UNIT
Table 5-1
No. Failure or Protection Type Recovery Mode Fault Code
1 COMM.Fault between DSP and chip
2 COMM.Fault between communication chip and main chip
3 3 times of P6 protection in 30 minutes
4 3 times of P2 protection in 30 minutes
5 The number of indoor units decreases
6 Reserved
7 M-HOME for the indoor and outdoor units does not match
8 Reserved
9 Communication fault between the outdoor and indoor units
10 T3 & T4 temperature sensor fault
11 Voltage protection fault or a lack of Phase B , Phase N
12 DC fan motor fault
13 Discharge temperature sensor fault
14
A fan
in
the A region run for more than
5
minutes
in
heat
mode
15 2
times
of E6
protection
in 10 minutes
16 Inverter compressure top high temperature protection
17 High pressure protection or exhaust temperature switch
protection
18 Low pressure protection
19 Outdoor input current protection
20 Compressor discharge high protection
21 Outdoor condenser high temperature protection
22 Inverter module protection
23 Typhoon protection
24 Evaporator high temperature protection
Recoverable H0
Recoverable H1
Irrecoverable H4
Irrecoverable H5
Recoverable H7
Recoverable H8
Irrecoverable
HF
Recoverable E1
Recoverable E2
Recoverable E4
Recoverable E5
Recoverable E6
Recoverable E7
Recoverable
EA
Irrecoverable
EB
Recoverable P0
Recoverable P1
Recoverable P2
Recoverable P3
Recoverable P4
Recoverable P5
Recoverable P6
Recoverable P8
Recoverable PE
1. When stand by, LED displaying the amount of indoor units online which communicate with outdoor units.
2. When operation, LED displaying frequency value of compressor.
3. When defrost, LED displaying “dF”.
4. The power cord type designation is H07RN-F.
owner's manual

Symptom 1: The system does not operate
The air conditioner does not start immediately after the ON/OFF
button on the remote controller is pressed.
If the operation lamp lights, the system is in normal condition.
To prevent overloading of the compressor motor, the air
conditioner starts 5 minutes after it is turned ON.
If the operation lamp and the "PRE-DEF
indicator (cooling
and
heating type) or fan only
indicator(cooling
only type)" light, it
means you choose the heating model, When just starting, if the
compressor has not started, the indoor unit appears "anti cold
wind" protection because of its overflow outlet temperature.
Symptom 2: Change into the fan mode during
cooling mode
In order to prevent the indoor evaporator frosting, the system
will change into fan mode automatically, restore to the cooling
mode after
s
.
oon.
When the room temperature drops to the set
temperature,
the
compressor goes off and the indoor unit changes to fan mode;
when the temperature rises up, the compressor starts again. It
is same in the heating mode.
Symptom 3: White mist comes out of a unit
Symptom 3.1: Indoor unit
Symptom 4.2: Indoor unit, outdoor unit
A continuous low hissing sound is heard when the system is in
operation.
This is the sound of refrigerant gas flowing through both indoor
and outdoor units.
A hissing sound which is heard at the start or immediately after
stopping operation or defrost operation.
This is the noise of refrigerant caused by flow stop or flow
change.
Symptom 4.3: Outdoor unit
When the tone of operating noise changes.
This noise is caused by the change of frequency.
Symptom 5: Dust comes out of the unit
When the unit is used for the first time in a long time.
This is because dust has gotten into the unit.
Symptom 6: The units can give off odours
The unit can absorb the smell of rooms, furniture, cigarettes,
etc., and then emit it again.
Symptom 7: The outdoor unit fan does not
spin.
During operation, the speed of the fan is controlled in order to
optimize product operation.
When humidity is high during cooling operation If the interior of
an indoor unit is extremely contaminated, the temperature
distribution
inside a room becomes uneven. It is necessary to
clean the interior of the indoor unit. Ask your dealer for details
on cleaning the unit. This operation requires a qualified service
person
Symptom 3.2: Indoor unit, outdoor unit
When the system is changed over to heating operation after
defrost operation Moisture generated by defrost becomes
steam and is exhausted.
Sptom 4: Noise of air conditioners cooling
Symptom 4.1: Indoor unit
A continuous low "shah" sound is heard when the system is in
cooling operation or at a stop.
When the drain pump (optional
accessories)
is in operation, this
noise is heard.
A "pishi-pishi" squeaking sound is heard when the system stops
after heating operation.
Expansion and contraction of plastic parts caused by
temperature change make this noise.
7.1. Troubles and causes of air conditioner
If one of the following malfunctions occur, stop operation, shut
off the power, and contact with your dealer.
The operation lamp is flashing rapidly (twice every second)
This lamp is still flashing rapidly after turn off the power and turn
on again.
Remote controller receives
malfunction
or the button does not
work well.
A safety device such as a fuse, a breaker frequently actuates.
Obstacles and water enter the unit.
Water leaks from indoor unit.
Other malfunctions.
If the system does not properly operate except the above
mentioned cases or the above mentioned
malfunctions
is
evident, investigate the system according to the following
procedures.
(see in Table 7-1)
owner's manual

Table 7-1
Symptoms
Power failure.
Causes Solution
Wait for the comeback of power.
Unit does not start
Power switch is off.
Fuse of power switch may have burned.
Batteries of remote controller exhausted
or other problem of controller.
Switch on the power.
ReplLocation:
Replace the batteries or check the
controller.
Air flowing normally but
completely can't cooling
Temperature
is not set correctly.
Be in 3 minutes protection of
compressor.
Set the temperature properly.
Wait.
Units start or stop frequently
Low cooling effect
Low heating effect
Refrigerant is too little or too much.
Air or no concreting gas in the
refrigerating circuit.
Compressor is malfunction.
Voltage is too high or too low.
System circuit is blocked.
Outdoor unit and indoor unit heat
exchanger is dirty.
The air filter is dirty.
Inlet/outlet of indoor/outdoor units is
blocked.
Doors and windows are open
Sunlight directly shine.
Too
much
heat resource. Outdoor
temp. is too high. Leakage of
refrigerant or lack of refrigerant.
Outdoor temperature is lower than 7 C
Doors and windows not completely
closed.
Leakage of refrigerant or lack of
refrigerant.
Check leakage, and rightly recharge
refrigerant.
Vacuum and recharge refrigerant.
Maintenance or change compressor.
Install manostat.
Find reasons and solution.
Clean the heat exchanger.
Clean the air filter.
Eliminate all dirties and make air
smooth.
Close doors and windows.
Make curtains in order to shelter from
sunshine.
Reduce heat source.
AC cooling capacity reduces (normal).
Check leakage and rightly recharge
refrigerant.
Use heating device.
Close doors and windows.
Check leakage and rightly recharge
refrigerant.
owner's manual

7.2 Troubles and causes of remote controller
Before asking for serving or repairing , check the following
points.
(see in Table 7-2)
Table 7-2
Symptoms Causes Solution
The fan speed can not be
changed.
Check whether the MODE
indicated on the display is
"AUTO"
Check whether the MODE
indicated on the display is
"DRY"
When the automatic mode is
selected, the air conditioner will
automatically change the fan
speed.
When dry operation is selected,
the air conditioner automatically
change the fan speed. The fan
speed can be selected during
"COOL" , "FAN ONLY", and "HEAT"
The remote controller signal is
not transmitted even when
the ON/OFF button is pushed.
Check whether the batteries
in the remote controller are
exhausted.
The power supply is off.
The TEMP. indicator does
not come on.
Check whether the MODE
indicated on the display is
FAN ONLY
The temperature cannot be set during
FAN mode.
The indication on the display
disappears after a lapse of
time.
Check whether the timer
operation has come to an
end when the TIMER OFF
is indicated on the display.
The air conditioner operation will
stop up to the set time
The TIMER ON indicator
goes off after a lapse of
certain time.
Check whether the timer
operation is started when
the TIMER ON is indicated
on the display.
Up to the set time, the
air conditioner will automatically
start and the appropriate
indicator will go off.
No receiving tone sounds
from the indoor unit even
when the ON/OFF button is
pressed.
Check whether the signal
transmitter of the remote
controller is properly directed
to the infrared signal receiver
of the indoor unit when the
ON/OFF button is pressed.
Directly transmit the signal transmitter of
the remote controller to the
infrared signal receiver of the
indoor unit, and then repeatedly
push the ON/OFF button twice.
owner's manual



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