Kemppi SA 35 User manual

AUTO DARKENING
WELDING FILTER
SA 35, 60B, 60i
XA 47
1920770
2002

2 3 © Kemppi Oy 2020
SA 35, SA 60B, SA 60i, XA 47 2002
INTRODUCTION
The auto-darkening lter (ADF) is an electronic lter cassette
that darkens from light state to a pre-selected dark shade
when the welding arc is ignited. Select the appropriate shade
before you start welding. This product is designed to help
protect your eyes from harmful radiation including visible
light, ultra-violet radiation (UV) and infra-red radiation (IR)
resulting from certain welding processes. ADF oers perma-
nent protection against UV/IR rays, heat and sparks in any
state from the light to the dark.
SAFETY
• When tted to a suitable face shield that meets the
necessary and local safety standards, this ADF is
suitable for welding, grinding, cutting, spraying and
arc gouging. It is not suitable for laser welding and
oxyacetylene welding/cutting processes.
• The ADF does not protect against explosive devices or
corrosive liquids.
• Always use the protective lens on the ADF. Replace the
protective lens when it becomes dirty/discolored/worn/
cracked/scratched/pitted.
• Avoid heavy knocks on the ADF as it may break.
• If the ADF does not darken when the arc ignites,
stop welding immediately. Inspect the ADF, check the
batteries and change if necessary. If this does not help,
contact a Kemppi representative or your supervisor.

4 5 © Kemppi Oy 2020
SA 35, SA 60B, SA 60i, XA 47 2002
• The ADF is not water-proof or water resistant. Do not
immerse it in water. Protect the lter from contact with
liquids and dirt.
• The recommended operating temperature range is
-5°C…+55°C (23°F…131°F). Do not use the ADF beyond
this temperature range.
• Never place the ADF on a hot surface.
• Never open or tamper with the ADF.
• Do not make any modications to the ADF, unless
specied in this manual.
• Do not use other replacement parts than those
specied in this manual. Unauthorized modications
and replacement parts void the warranty and may
expose the wearer to unnecessary risk of personal
injury.
• Clean the surface regularly. Do not use strong cleaning
solutions or solvents. Always keep the sensors and solar
cells clean. See Maintenance.
• Materials which may come into contact with the
wearer’s skin can cause allergic reactions.
• Failure to follow these safety instructions and/or failure
to follow the operating instructions may cause voiding
of the warranty and cause a risk of personal injury.
TROUBLESHOOTING
Problem Probable cause and recommended actions
The ADF does
not darken or
ickers.
• Front cover lens is soiled or damaged. Change
the cover lens.
• Sensors are soiled. Clean the sensors’ surface.
Slow response • Operating temperature is too low. Do not use at
temperatures below -5ºC (23ºF).
• Add sensitivity.
Poor vision • Protective lens and/or the ADF is soiled. Change
the lens.
• There is insucient ambient light.
TECHNICAL DATA
Model SA 35 SA 60B SA 60i XA 47
CE
classication
1/1/1/2 1/1/1/1 1/1/1/1 1/1/1/2
True color No Ye s Ye s Ye s
Viewing area 96x35mm 100x60mm 100x60mm 97x47mm
Cassette size 110x61mm 110x90mm 110x90mm 110x90mm
Arc sensor 2 3 3 2
Shade range 4/9-13 3.5/9-13,
CUTTING 5
3/9-13
Automatic,
CUTTING 5
4/9-13/14-15,
CUTTING 5
Light state DIN 4 DIN 3.5 DIN 3 DIN 4
Power ON/
OFF
Fully
automatic
Fully
automatic
Fully
automatic
Fully
automatic

6 7 © Kemppi Oy 2020
SA 35, SA 60B, SA 60i, XA 47 2002
Shade
control
Internal Internal Automatic Internal,
digital display
Switching
time
0.1ms 0.1ms 0.1ms 0.1ms
UV/IR
protection
Always Always Always Always
Grinding
function
No Ye s Ye s Ye s
Low battery
indicator
No Ye s Ye s Ye s
Low
amperage
TIG rated
5A 3-5A 3-5A 5A
Power
supply,
replaceable
Solar cell,
2xCR2032
Solar cell,
2xCR2032
Solar cell,
2xCR2032
Solar cell,
1xCR2450
Certication CE, ANSI,
CSA
CE,
AS/NZS
CE,
AS/NZS
CE, ANSI,
CSA, AS/NZS
Compatible
with
Alfa e60A Beta e90A,
e90 SFA,
Delta
Beta e90Xi,
e90 XiFA
Beta e90X,
e90 XFA,
Delta+
ORDERING CODES
Model SA 35 SA 60B SA 60i XA 47
ADF SP9873061 SP9873064 SP9873075 SP9873063
* Protection
plate, inside
SP012951 SP012425 SP012425 SP012952
* There are 5 pcs of protection plate in the package.
OPERATION
Shade denes how dark the lter becomes when the arc
ignites. See the Shade level chart for the most suitable shade
level.
Sensitivity denes how easily the ADF reacts to light. Low
sensitivity is ideal for high amperage welding and welding in
bright light conditions, such as lamp light or sunlight. High
sensitivity is ideal for low amperage welding, welding in poor
light conditions and using steady arc process, such as TIG
welding.
Delay denes how long the ADF stays in the dark state to
protect eyes from the afterglow, when the arc is switched
o. MIN delay time is ideal for track welding and production
welding with short welds. MAX delay time is ideal for welding
at high amperage, where there is a strong afterglow from
the weld.
Before use
• Make sure the protective lens is clean. Remove the protec-
tive lm.
• Make sure there is no dirt covering the sensors at the front
part of the ADF.

89© Kemppi Oy 2020
SA 35, SA 60B, SA 60i, XA 47 2002
SA 35, SA 60B AND SA 60i
1. Battery holder (2 x CR2032).
2. Low battery indicator.
3. Shade selection: 9–13.
4. Sensitivity adjustment: Low–High. Use higher sensitivity
for lower welding currents.
5. Delay adjustment (from dark to light): 0.1–0.9 s.
6. Weld, Cut or Grind selection.
7. Shade mode selection: Manual/Auto.
In Auto mode, the shade is adjusted automatically
based on the welding arc. Preadjustment by +/- 2 steps
is available with the shade selection knob (min. and
max. shade values in Auto mode are 8 and 14).
SA 35
D
E
L
A
Y
S
E
N
S
I
T
I
V
I
T
Y
LO
S
H
A
D
E
9
13
12
11
10
HI MIN
MAX
1 3 4 5 1
SA 60B
S
H
A
D
E
S
E
N
S
I
T
I
V
I
T
Y
D
E
L
A
Y
Grind
Weld
MAXMINHILO
10
9
11
12
13
Cut
4/9-13 KMP 1/1/1/2/379
AS/NZS 1338.1
SA 60B Low Battery
1 1
6
23 4 5
SA 60i
4/9-13 KMP 1/1/1/2/379 ANSI KMP Z87 CSA KMP Z94.3 AS/NZS 1338.1
S
H
A
D
E
S
E
N
S
I
T
I
V
I
T
Y
D
E
L
A
Y
Grind
Weld
MAXMINHILO
9
10
11
12
Cut
SA 60i
AUTO
MAN. Low Battery
6
2
37 4 5
11

10 11 © Kemppi Oy 2020
SA 35, SA 60B, SA 60i, XA 47 2002
XA 47
DIN14-15
Weld
Cut
Grind
XA 47
4/9-13/14-15 KMP 1/1/1/2/379 ANSI KMP Z87 CSA KMP Z94.3 AS/NZS 1338.1
O
345
2
1
1. Battery holder (1 x CR2450).
2. Low battery indicator: Immediately replace the battery
when the indicator and display ashes.
3. Grind, Cut, Weld or DIN 14–15 selection.
When DIN14-15 mode is selected, the indicator lights
in front of both WELD and DIN14-15 light up.
4. Shade, Sensitivity or Delay selection.
5. Adjust Shade, Sensitivity or Delay values, +/-.
• Shade: WELD mode: 9-13
14-15 mode: 14-15
• Sensitivity: 1-5
• Delay: 1-5
DIN14-15
Weld
Cut
Grind
SHADE
SENSITIVITY
DELAY
XA 47
4/9
-13/14-15 KMP 1/1/1/2/379
ANS
I KMP Z87
CSA
KMP Z94.3 AS/NZS 1338.1
O
DIN14-15
Weld
Cut
Grind
SHADE
SENSITIVITY
DELAY
XA 47
4/9-13/14-15 KMP 1/1/1/2/379 ANSI KMP Z87 CSA KMP Z94.3 AS/NZS 1338.1
O
DIN14-15
Weld
Cut
Grind
SHADE
SENSITIVITY
DELAY
XA 47
4/9-13/14-15 KMP 1/1/1/2/379 ANSI KMP Z87 CSA KMP Z94.3 AS/NZS 1338.1
O
You can adjust the function values for the WELD mode
and DIN14-15 mode only. For the CUT and GRIND modes,
the values of sensitivity and delay remain the same as they
were in WELD mode, and the shade value changes to 4 for
GRIND and to 5 for CUT.

12 13 © Kemppi Oy 2020
SA 35, SA 60B, SA 60i, XA 47 2002
userdoc.kemppi.com
Declarations of Conformity – Overensstemmelseserklæringer –
Konformitäts-erklärungen – Declaraciones de conformidad –
Vaatimustenmukaisuusvakuutuksia – Déclarations de conformité –
Dichiarazioni di conformità – Verklaringen van overeenstemming –
Samsvarserklæringer – Deklaracje zgodności – Declarações de
conformidade – Заявления о соответствии – Försäkran om
överensstämmelse – 符合性声明
MAINTENANCE
Clean the ADF regularly (for example, when you change
the protective lens). You can either wipe the surface with a
clean, dry piece of cloth, clean it with a piece of smooth cloth
moistened with pure alcohol, or clean it with commercial
disinfectant. If used properly, the ADF requires no further
maintenance during its lifetime.
Storage
Storage temperature: -20°C…+50°C (-4°F...122°F). Store the
ADF in a dry, cool and dark environment. If the ADF in not to
be used for a prolonged period of time, remove the battery.
Disposal of the product
Do not dispose of the product with household waste. Fol-
low the local laws and regulations on safe and ecological
disposal of electronic devices.

14 15 © Kemppi Oy 2020
SA 35, SA 60B, SA 60i, XA 47 2002
SELECTING SHADE LEVEL
Select the required shade
level according to the weld-
ing process.
Refer to the “Shade guide
table”.
SHADE GUIDE TABLE
MMA
(E-Hand)
MIG, Ss MIG, Al TIG MAG, (CO₂) Carbon arc
gouging
Plasma
cutting
15 A 9
20 A 9 10
30 A
40 A 10 11 10
60 A 10 10
80 A
11
11 11
100 A
11 11 12
125 A 12 10
150 A
12
175 A
12 12
12 13
13
11
200 A
225 A 12
250 A
13 14 13
275 A 13
300 A
13 13 14
350 A
14 14
400 A
450 A 15 15
500 A 14 14 15

16
SA 35, SA 60B, SA 60i, XA 47
And you know.