Kenmore 415.16113 User manual

Assembly Instructions/UseandCareManual
LiquidPropaneGasGrill
Model No. 415.16113
This Grill is For
Outdoor UseOnly
®
,Read this manual before cooking on
grill. Failure to follow all
manufacturer's instructions could
result in fire or explosion which could
cause property damage, personal
injury or death.
,Combustion by=products produced
when using this product contain
chemicals known to the State of
California to cause cancer, birth
defects, or other reproductive harm.
CAUTION
,Read and follow all Safety
Statements, Assembly instructions
and Use & Care Directions before
attempting to assemble and cook.
,Some parts may contain sharp edges,
especially as noted in these
instructions. Wear protective gloves
if necessary.
•Parts
•Assembly
• Safety Rules
•Use and Care
• Troubleshooting
•Espahol
Assembly Questions?
Call 1=800=241=7548
Parts Ordering:
Call 1=800=4=MY=HOIVlE®
To InstalledAssembler: Leave
these instructions with
consumer.
To Consumer: Keep this
manual for future reference.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
(#2006 Sears, Roebuck and Co., All Rights Reserved Printed in China 464321507. 80009477 •12-07-06

Ifyou smellgas:
1. Shutoffgasto the appliance.
2. Extinguish any openflame.
3. Openlid.
4. Ifodorcontinues,keepawayfrom the
applianceand immediatelycallyour gas
supplieror yourfire department.
1. Donotstoreor usegasolineor other
flammableliquidsorvaporsin the vicinityof
thisoranyotherappliance.
2. An LPcylindernotconnectedfor useshaftnot
bestoredin the vicinityof thisoranyother
appliance.
Carl Grifl Service Center For Help And Parts
Ifyou havequestions or need assistance during assembly,
please call 1.800.241.7548. Youwill be speaking to a
representative ofthe grill manufacturer and nota Sears
employee. Toorder new parts call Sears at 1-800-4-MY-HOME®.
ProductRecord
IMPORTANT:Fillouttheproductrecordinformationbelow.
Model Number
Serial Number Seeratinglabelongrillforserialnumber.
Date Purchased
Safety Symbols
The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.
DANGER: Indicates an imminently hazardous situation
which, if notavoided, will result in death or serious injury.
WARNING: Be alertto the possibility of serious bodily injury
if the instructionsare not followed. Be sureto read and
carefully follow all of the messages.
cAo.
CAUTION: indicates a potentially hazardous situationwhich,
if not avoided, may result in minor or moderate injury.
installation Safety Precautions
• Use grill, as purchased, only with LP (propane) gas and the
regulator/valve assembly supplied.
• Grill installation must conformwith localcodes, or in their
absence dlocal codes, with eitherthe National Fuel Gas
Code, ANSI Z223.1/NFPA 54, Natural Gasand Propane
Installation Code, CSAB149.1, or Propane Storage and
Handling Code, B149.2, or the Standard for Recreational
Vehicles,ANSI A 119.2/NFPA1192,and CSA Z240 RV Series,
Recreational VehicleCode, as applicable.
•All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code,ANSI/NFPA 70. Keep any electrical
cords and/orfuel supply hoses away from any hot surfaces.
• Grill is notfor use in or on recreationalvehicles and/or boats.
•This grill is safety certifiedfor use in the United States only. Do
not modify for use in any other location. Modification will result
in a safety hazard.
m m
cAuT,o.
For residential use only. Do not use for commercial
cooking.
2,464321507

For Your Safety...................................... 2
Grill Service Center................................... 2
Product Record Information ............................ 2
Safety Symbols...................................... 2
Installation Safety Precautions .......................... 2
Kenmore Grill Warranty ............................... 3
Use and Care..................................... 4-11
Parts List.......................................... 12
Parts Diagram...................................... 13
Assembly ....................................... 14-23
Troubleshooting.................................. 24-26
Repair Protection Agreements
Congratulations on making a smart purchase. Your new
Kenmore®product is designed and manufactured for years of
dependable operation. But like all products, it may require repair
from time to time. That's when having a Repair Protection
Agreement can save you money and aggravation.
Purchase a Repair ProtectionAgreement now and protect
yourself from unexpectedhassle and expense.
Here's what's included inthe Agreement:
[] Expert service by our 12,000 professional repair specialists
[] Unlimited service and no charge for parts and labor on all
covered repairs
[] Product replacement if your covered product can't be fixed
[] Discount of 10%from regular price of service and service-
related parts not covered by the agreement; also, 10% off
regular price of preventive maintenance check
[] Fast help by phone- phone support from a Sears
technician on products requiring in-home repair,plus
convenient repair scheduling
Once you purchase the Agreement, a simple phone call is all that
it takes for you to schedule service. Youcan call anytime day or
night, or schedule a service appointment online.
Sears has over 12,000 professional repair specialists, who have
access to over 4.5 millionquality parts and accessories. That's
the kind of professionalism you can count on to help prolong the
life of your new purchase for years to come. Purchase your
Repair ProtectionAgreement today!
Some limitations and exclusions apply.
For prices and additional information call 1-800-827-6655.
Sears installation Service
For Sears professional installation of homeappliances, garage
door openers, water heaters, and other major home items, in the
USA call 1-800-4-MY-HOME®
KENMORE GRILL WARRANTY
One Year Full Warranty on Kenmore Grill
If this grill fails due toa defect in material or workmanship
within one yearfrom the date of purchase,call 1-800-4-MY-
HOME®to arrange for free repair (or replacement if repair
proves impossible).
Five-Year Limited Warranty on Stainless Steel Burners
Forfive years from the date of purchase,any stainless steel
burner that rusts through will be replacedfree ofcharge. After
thefirst yearfrom the date of purchase,you payfor labor if
youwish to have it installed.
All warranty coverage excludes ignitor batteries and grill part
paint loss, discoloration or rusting,which are either
expendable parts that can wear out from normal usewithin
thewarranty period, or are conditions that can be the result
of normal use, accident or improper maintenance.
All warranty coverage is void if this grill is ever used for
commercial or rental purposes.
All warranty coverage applies only if this grill is used in the
United States.
This warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
464321507.3

LP Tank
• NEVER store a spare LP tank under or near grill or in
enclosed areas
Never fill the cylinder beyond 80% full.
• An overfllled or improperly stored tank is a hazard due
to possible gas release from the safety relief valve.
•if you see, smell or hear escaping gas, immediately get
away from the LP tank/grill and call your fire
department.
If the above is not followed exactly, a fire causing
death or serious injury may occur.
• The LP tank used with your grill must meet the following
requirements:
• Use LP tanks only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
capacity maximum.
, LP tanks must be constructed and marked in accordance with
specifications for LP tank of the U.S. Department of
Transportation (DOT). See LP tank collar for marking.
• LP tank valve must have:
,Type I outlet compatible with
regulator or grill.
, Safety reliefvalve.
, ULlisted Overfill Protection OPDHandWheel
Device (OPD). This OPDsafety
feature is identified by a unique triangular hand wheel. Use
only LP tanks equipped with this type of valve.
, LP tank must be arranged for vapor withdrawal and include
collar to protect LP tank valve.
LP (Liquefied Petroleum Gas)
• LP gas is nontoxic, odorless and colorless when produced. For
Your Safety, LP gas has been given an odor (similar to rotten
cabbage) so that it can be smelled.
• LP gas is highlyflammable and may ignite unexpectedly when
mixed with air.
LP Tank Removal, Transport And Storage
, Turn OFF all control knobs and LP tankvalve. Turn coupling
nut counterclockwise by hand only - do not use tools to
disconnect. Lift LP tank wire upward off of LPtank collar,then
lift LP tank up and off of support bracket. Installsafety cap onto
LP tank valve.Always use cap andstrap supplied with valve.
Failure to use safety cap as directed may result in serious
personal injury and/or property damage.
LP TankValve
Safety Cap
Retainer Strap
, A disconnected LP tank in storage or being transported must
have a safety cap installed (as shown). Do not store an LP tank
in enclosed spaces such as a carport, garage, porch, covered
patio or other building. Never leavean LP tank inside a vehicle
which may become overheated bythe sun.
, Do not store an LP tank in an area where children play.
4 • 464321507
LP Tank Filling
Use only licensed and experienced dealers.
• LP dealer must purge tank beforefilling.
• Dealer should NEVERfill LP tank more than 80% of LP tank
volume. Volume of propane in tank will vary by temperature.
• A frosty regulator indicates gas overfill, immediately close LP
tank valve and call local LP gas dealer for assistance.
, Do not release liquid propane (LP) gas into the atmosphere.
This is a hazardous practice.
, Toremove gas from LP tank, contact an LP dealer or call a
local fire department for assistance. Check the telephone
directory under "Gas Companies" for nearest certified LP
dealers.

LP Tank Exchange
, Many retailers that sell grills offer you the option of replacing
your empty LPtank through an exchange service. Use only
those reputable exchange companies that inspect, precision fill,
test and certify their cylinders. Exchange your tank only for
an OPD safety feature-equipped tank as described in the
"LP Tank" section of this manual,
Always keep new and exchanged LP tanks in upright position
during use, transit or storage.
, Leak test new and exchanged LP tanks BEFORE
connecting to grill.
Connecting Regulator To The LP Tank
1. LP tank must be properly secured onto grill. (Refer to
assembly section.)
2. Turnall control knobs to the OFF position.
3. Turn LP tank OFF by turning OPD hand wheel clockwise to a
full stop.
4. Remove the protective cap from LP tank valve.Always use
cap and strap supplied with valve.
LP Tank Leak Test
For your safety
Leak test must be repeated each time LP tank is exchanged or
refilled.
Do not smoke during leak test.
Do not use an open flame to check for gas leaks.
Grill must be leak tested outdoors in a well-ventilated area,
away from ignition sources such as gas fired or electrical
appliances. Duringleak test, keep grill away from open flames
or sparks.
, Usea clean paintbrush and a 50/50 mild soap and water
solution. Brush soapy solution onto areas indicated by arrows
in figure below. Leaks are indicated bygrowing bubbles.
If "growing" bubbles appeardo not use or move the LP tank.
Contact an LP gas supplier or your fire department!
A Do not use household cleaning agents. Damage to gas
train components can result.
Do not use a POL transport plug
(plastic part with external threads)!
Itwill defeat the safety feature of
the valve.
5. Hold regulator and insert nipple into LP
tank valve. Hand-tightenthe coupling
nut, holding regulator in a straight line
with LP tank valve soas not to cross-
thread the connection.
Nipplehasto becentered
intothe LPtank valve.
464321507• 5

Holdcoupling nut and regulator
asshownfor proper connection
to LP tank valve.
Leak Testing Valves, Hose and Regulator
1. Turn all grill control knobs to OFF.
2. Be sure regulator istightly connected to LP tank.
3. Completely open LP tank valve byturning OPD hand wheel
counterclockwise. If you hear a rushing sound, turn gas off
immediately.There is a major leak at the connection. Correct
before proceeding by calling Sears for replacement parts at
1-800-4-MY-HONIE®.
4. Brush soapy solution onto areas where bubbles are shown in
picture below:
6. Turnthe coupling nut clockwise andtighten to a full stop.The
regulatorwill seal on the back-checkfeature in the LP tank
valve, resulting in some resistance.An additional one-half to
three-quarters turn is required to complete the
connection, Tighten by hand only - do not use tools,
NOTE:
If you cannot complete the connection, disconnect regulator and
repeat steps 5 and 6. If you are still unable to complete the
connection, do not use this regulator!
. Donot insert any tool or foreign objects into the valve outlet
or safety reliefvalve. Youmay damage the valve and cause
a leak. Leaking propane may result in explosion, fire, severe
personal injury,or death..
. If a leak is detectedat any time, STOPand call the fire
department.
. If you cannot stop a gas leak, immediately close LP tank
valve and call LP gas supplier or yourfire department!
A Never remove threaded
orifice at end of valve.
5. If "growing" bubbles appear,there is a leak. Close LP tank
valve immediately and retighten connections. If leaks cannot
be stopped do not try to repair. Call Searsfor replacement
parts at 1-800-4-MY-HOME®.
6. Always close LPtank valve after performing leak test by
turning hand wheel clockwise.
. Never attempt to attach this grill to the self-contained LP gas
system of a camper trailer or motor home.
. Donot usegrill until leak-tested.
6°464321507

For Safe Use Of Your Grill And To Avoid Serious
injury:
*Donot letchildren operate or play near grill.
Keep grill area clear and free from materials that burn.
Donot block holes in bottom or back of grill.
Check burnerflames regularly.
Use grill only in well-ventilated space. NEVER use in
enclosed space such as carport, garage, porch, covered
patio, or under an overhead structure of any kind.
Donot usecharcoal or ceramic briquets in a gas grill.
(Unlessbriquets are supplied with your grill.)
*Use grill at least 3ft. from any wall or surface. Maintain
10ft. clearance to objects that can catch fire or sources of
ignitionsuch as pilot lights on water heaters, live electrical
appliances, etc.
Apartment Dwellers:
Checkwith management to learn the requirements and fire
codes for using an LP gas grill in your apartment complex. If
allowed, use outside on the ground floor with a three (3) foot
clearance from walls or rails. Donot use on or under
balconies.
*NEVER attempt to light burner with lid closed. A buildup
of non-ignited gas inside a closed grill ishazardous.
Never operate grill with LP tank out of correct position
specified in assembly instructions.
Always close LP tank valve and remove coupling nut
before moving LP tank from specified operation
position.
Safety Tips
A Before opening LP tank valve, check the coupling nut for
tightness.
A When grill is not in use, turn off all control knobs and LP tank
valve.
A Never move grill while in operation or still hot.
A Use long-handled barbecue utensils and oven mitts to avoid
burnsand splatters.
A Maximum load for shelves is 10 Ibs.
A Do not usea cooking pot larger than 9" on grid.
A The grease cup must be attached to grease cup clip and
emptied after each use. Do not remove grease cup until grill
hascompletely cooled.
A If you notice greaseor other hot material dripping from grill
onto valve, hose or regulator, turn off gas supply at once.
Determine thecause, correct it, then clean and inspect valve,
hoseand regulator before continuing. Perform a leaktest.
A The regulator may make a humming or whistling noiseduring
operation. This will not affect safety or use of grill.
A If you have a grill problem see the "TroubleshootingSection".
ff the regulator frosts, turn off grill and LP tank valve
immediately. This indicates a problem with the tank and it
should not be used on any product. Return to supplier!
464321507o7

ignitor Lighting
ADo not lean over grill while lighting.
1. Open lid during lighting.
2. Toignite, turn IGNmON BURNER knob to_ _.
3. Push and hold ELECTRONIC IGNmON button.
4. If ignition does NOT occur in 5 seconds, turn the burner
control off, wait 5 minutes, and repeatthe lighting procedure.
5. Ignite other burners byturning knob to _.
6. If ignitor does not work, wait 5 minutes, then follow match
lighting instructions.
CAUTION
If burner does not light, turn knobs to OFF,wait 5
minutes, and try again. Always close valve during the 5
minute waiting period. If the burner does not ignite with
the valve open, gas will continue to flow out of the burner
and could accidentally ignite with risk of injury.
Match-Lighting
A Do not lean over grill while lighting.
1. Open lid during lighting.
2. Place match into match holder (hanging from side of cart).
Light match, placeinto lighting hole on rightside offirebox.
3. Push in and turn right knob to HIGH position. Be sure burner
lights and stays lit.
4. Light other burners by pushing knob in and turning to _ HIGH
position.
Sideburner Ignitor Lighting
1. Top cover must be open when burner is operational.
2. To ignite SIDEBURNER, open sideburner cover.
3. Turn sideburner knob to_ d,, push and hold ELECTRONIC
IGNITORbutton.
4. If sideburner does NOT light in 5 seconds, turn knob to OFF,
wait 5 minutes, then repeat lighting procedure.
Sideburner Match Lighting
1. Open top cover. Turn on gas at LP tank.
2. Hold lit match to any port on the burner. Push in and turn
sideburner knob to_ _ HIGH. Be sure burner lights and
stays lit.
-- m
cAu'rlo.
*Putting out grease fires by closing the lid is not
possible. Grills are well ventilated for safety reasons.
* Do not use water on a grease fire. Personal injury may
result. If a grease fire develops, turn knobs and LP tank
off.
* Do not leave grill unattended while preheating or
burning off food residue on high. If grill has not been
regularly cleaned, a grease fire can occur that may
damage the product. Follow instructions on General
Grill Cleaning and Cleaning The Burner Assembly to
prevent grease fires.
Before Your First Cookout
. Light burners, check to make sure they are lit, close the lid and
warm up grill on HIGH for 15 minutes. This curing of paint and
parts will produce an odor only on first lighting.
Burner Flame Check
, Light burner, rotate knobs from HIGHto LOW. Youshould see
a smaller flame in LOW position than seen on HIGH.Always
check flame prior to each use. If only lowflame is seen referto
"Sudden drop or low flame" in the TroubleshootingSection.
Hose Check
*Beforeeach use, check to see if hoses are cut, worn or kinked.
Replace damaged hoses before using grill. Useonly
valve/hose/regulator specified in the Parts List.
Normal Kinked
Hose Hose
8• 464321507

Turning Grill Off
. Turn all knobs to OFF position. Turn LP tank off byturning
OPD handwheel clockwise to a full stop.
Ignitor Check
•Turn gas off at LP tank. Press and hold ignitor button. "Click"
should be heard and spark seen each time between collector
box or burner and electrodes. See "Troubleshooting"if no click
or spark.
Valve Check
• Important: Make sure gas is off at LP tank before checking
valves. Knobslock in OFF position. Tocheck valves, first
push in knobs and release, knobs should spring back. If knobs
do not spring back, replace valve assembly before using grill.
Turn knobs to LO position then turn back to OFF position.
Valves should turn smoothly.
General Grill Cleaning
,Keep the outside of your grill looking new by cleaning itonce a
month with warm soap and water or a non-abrasive cleaner. If
you don't havea grill cover, wipe off dust and grime before
starting your grill.
, Coating the cooking grids with spray-on cooking oil will keepthe
food from sticking and make clean up easier.After cooking,
scrape the grates with a long handled, brass wire bristle brush.
. Check insidethe grill bottom for grease build up and clean
often, especially after cooking fatty meat.
, Do not mistake brown or black accumulation of grease and
smoke for paint. Apply a strong solution of detergent and water
or use a grill cleaner with scrub brush on insides dgrill lid and
bottom. Rinse and allow to completely air dry. Do not apply a
caustic grillloven cleaner to painted surfaces.
•Plated wire grates: Wash grates with concentrated grill
cleaner or use soap and water solution. Dry thoroughly and
store indoors between cookouts.
. Plastic parts: Wash with warm soapy water and wipe dry.
,& Do not use citrisol, abrasive cleaners, degreasers or a
concentrated grill cleaneron plastic parts. Damage to and
failure of parts can result.
•Porcelain grates: Because of glass-like composition, most
residue can bewiped away with baking soda/water solution or
specially formulated cleaner. Use non-abrasive scouring
powder for stubborn stains.
fSPIDER ALERT!
SPIDER AND WEBS ....ii_
INSIDE BURNER_::,I_TUBE
If younotice that your grill is getting hard to light or that the
flame isn't asstrong asit should be,take the timeto checkand
clean theburner's.
SPIDER WEBS
CONTROLPANEL. INSIDE TUBE
BURNER
!
Insomeareasofthecountry,spidersorsmallinsectshavebeen
knowntocreate"flashback"problems.Thespidersspinwebs,build
nestsand layeggsin thegrill's burnertube(s)obstructingtheflowof
gastotheburner.Thebacked-upgascanigniteinthetubebehind
thecontrolpanel.Thisis knownasa flashbackanditcandamage
yourgrillandevencauseinjury.
Topreventflashbacksandensuregoodperformancetheburner
assemblyshouldberemovedfromthegrillandcleanedbeforeuse
wheneverthegrillhasbeenidleforanextendedperiod.
\ Y
464321507• 9

Cleaning the Burner Assembly
Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble ignitinggrill.
1. Turn gas off at control knobs and LP cylinder.
2. Removecooking grates and heat tents.
3. Removescrews and flame carryover tubes from rear of
burners.
4. Removescrew and washers to disengage burner from
bracket on firebox.
5. Removescrews to detach electrode from burner.Electrode
should remain in firebox.
6. Carefully lift each burner up and away from valve openings.
We suggestthree ways to clean the burner tubes. Use theone
easiest for you.
(A) Bend a stiff wire (a lightweight coat hanger works well)
into a small hook. Run the hook through each burner
tube several times.
(B) Use a narrow bottle brushwith a flexible handle (do not
use a brass wire brush), run the brushthrough each
burner tube several times.
(C) Wear eye protection: Use an air hose toforce air into
the burner tube and out the burner ports. Check each
port to make sure air comes out each hole.
7. Wire brushentire outer surface of burner to remove food
residue and dirt.
8. Clean any blocked ports with a stiff wire such as an open
paper clip.
9. Check burner for damage, due to normal wear and corrosion
some holes may become enlarged. If any large cracks or
holes are found replace burner.
VERY IMPORTANT: Burner tubes must re-engage valve
openings. See illustrations at right. Correct
10. Attach electrode to burner, burner-to-valve
11. Carefully replaceburners, engagement
12. Attach burners to brackets on firebox.
13. Repositionflame carryover tubes and attach
to burners. Replace heat tents and
cooking grates.
Storing Your Grill
, Clean cooking grates.
, Store in dry location.
, When LP tank is connected to grill, store outdoors in well-
ventilated space and out of reachof children.
, Cover grill ifstored outdoors.
, Store grill indoors ONLYif LP tank is turned offand
disconnected, removed from grill and stored outdoors.
, When removing grill from storage follow "Cleaning Burner
Assembly" instructions before starting grill.
Food Safety
Food safety isa very important part of enjoying the outdoor
cooking experience. Tokeepfood safe from harmful bacteria,
follow these four basic steps:
Clean: Wash hands, utensils, and surfaces with hot soapy water
before and after handling raw meat and poultry.
Separate: Separate raw meats and poultry from ready-to-eat
foods to avoid cross contamination. Usea clean platter and
utensils when removing cooked foods.
Cook: Cook meat and poultry thoroughly to kill bacteria. Use a
thermometer to ensure proper internalfood temperatures.
Chill: Refrigerate prepared foods and leftovers promptly.
For more information call: USDA Meat and Poultry Hotline at
1-800-535-4555 (in Washington, DC [phone], 10:00am-
4:00 pm EST).
How To Tell if Meat is Grilled Thoroughly
*Meat and poultry cooked on a grill often browns very fast on the
outside. Usea meat thermometer to be sure food has reached
a safe internal temperature, and cut into food to check for
visual signs of doneness.
, Whole poultry should reach 180° F; breasts, 170° F.Juices
should run clear and flesh should not be pink.
, Hamburgers made of any ground meat or poultry should reach
160° F,and be brown in the middlewith no pinkjuices. Beef,
veal and lamb steaks, roasts and chops can be cooked to 145°
K All cuts of pork should reach 160° F.
, NEVER partially grill meat or poultry and finish cooking later.
Cook food completely to destroy harmful bacteria.
, When reheatingtakeout foods or fully cooked meats like hot
dogs, grill to 165° F,or untilsteaming hot.
10,464321507

indirect Cooking
Poultry and large cuts of meat cook slowlyto perfection on
the grill by indirectheat. The heat from selected burners
circulates gently throughout the grill, cooking meat or poultry
without the touch of a direct flame.This method greatly reduces
flare-ups when cooking extra fatty cuts because there is no direct
flame to ignite the fats and juices that drip during cooking.
indirect Cooking instructions
•Always cook with the lid closed.
• Due to weather conditions, cooking times may vary. During
cold and windy conditions the temperature setting may need
to be increased to insure sufficientcooking temperatures
I Burner Cooking
Cookwithdirectorindirectheat.
Bestforsmallermealsorfoods.
Consumeslessfuel.
2Burner Cooking
GreatindirectcookJngonlow.
Producesslow,evenheating.
idealforslowroastingandbaking.
464321507'11

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Descriti_ ................ Part #
Right Leg Assembly .......... 80009040
Match Lighter w/Chain ........ 80004320
Left Leg Assembly ........... 80009041
TankExclusion Wire .......... 80008616
Bottom Shelf ................ 80009035
TankThumbscrew ............ 80006484
1/4-20x1-1/2" Screw ........... HMS02520150CPNSTSS
1/4-20 Flange Nuts ........... HFN02520MNSS
Upper Front Panels ........... 80009038
Lower Front Panel ........... 80011105
1/4-20x1/2" Screw ........... HMS02520050CPNSTSS
Wheels .................... 80009727
Axle Rod ................... 88009036
Hitch Pin ................... 80003661
8mm FlatWasher ............ 80008091
Leg Extenders ............... 80008596
Firebox .................... 80009022
Control Panel ............... 80009058
Valve/Hose/Regulator ......... 80009052
Ignitor Module ............... 80009032
Bezels ..................... 88009030
Control Knobs ............... 80009030
Main Burners ............... 80009027
Main Burner Electrode ........ 80009029
Flame Carry-Over Tubes ...... 80009028
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Description ................ Part #
Top Lid .................... 80009023
Temperature Gauge .......... 80009025
Logo Plate ................. 80009024
7 mm Fiber Washers ......... HFWM7PRSTSS
7mm Lock Washers .......... HSWM7RHSPSS
Handle .................... 80009026
Right Side Shelf ............. 80009063
Right Fascia ................ 80009050
Sideburner Shelf ............. 80009034
Left Fascia ................. 80009051
#8x3/8" Self-Tap Screw ....... HMS01632038PPNBD
Fiber Washer ............... HFWM7PRSPSS
Sideburner ................. 80009054
Sideburner Grate ............ 80000638
Sideburner Lid .............. 80009053
Sideburner Electrode ......... 80009056
Heat Tents.................. 80008530
Cooking Grates.............. 80008531
Swing Away ................ 80008532
Grease Cup Clip ............. 80000271
Grease Cup ................ 80000270
12. 464321607

4O
9
43
./
36
_45
46
,76

Tank Exclusion Wire
[ Place legs as shown (A). Left leg assembly has large holes on ends of legs. Hook tank exclusion
wire into right and meftmegassembmies (B).
A TankExclusionWire
RightLegnoholes
onendsof leg
LeftLegAssembly
haslargeholesonendsof legs
14,464321507

Bottom Shelf to Legs
•Place bottom shelf with cut out hole for LP cylinder next to legs with axle holes. Attach to right and left leg assemblies
with 1/4-20x1-1/2" screws and 1/4-20 flange nuts.
8
Qty:4
7
Qty: 4
Axle Hole
Bottom Shelf
\
_ \\ \\
\\ \
\\
\
LP cylinder hole
464321507•15

Front Panels
Stand cart upright.
Attach lower front panel to lower half of cart with (4)#8x3/8" self-tap screws.
Smidesmotin upper front panemonto tank exclusion wire and attach to upper hamfof cart with (4) #8x3/8"
serf-tap screws.
36
Qty:8
LowerFrontPanel
\\
Back of cart
UpperFrontPanel
16,464321507

Wheels and Leg Extenders to Cart
Turn assembmyupside down.
mnsertaxmerod into wheem,wheembushing, megs,wheembushing and other wheel Attach with a
flat washer and hitch pin.
Push megextenders into right megs.
WheelBushing
Qty:2 Qty:l
15
Qty:l
Axle Rod
/Wheel
Leg Extenders
\
,,
14
"Cone" side of wheel against leg
464321507.17

•Stand cart upright.
• This step requires two people to lift and position grimmhead onto cart.
•Carefully lower the grimmhead onto the cart. Make sure the regumatorhose is hanging outside the cart. Attach with
1/4-20x1/2" screws, 7mm mockwashers and 7mm flat washers.
GrillHead 29 3O
\ 11
\,, Qty: 4 Qty: 4 Qty: 4
\\
3O
29
18• 464321507

Right Side Shelf
Hook side wall of shelf over support brackets on side of firebox (A).
inside firebox insert fiber washers and 1/4-20xl/2" screws as shown (B).
Attach shelf with flange nuts on each side. (C). 8 29
Qty:4 Qty:4 Qty:4
A
\
RightSideShelf
B 29
Back ofcart
C
FasciaRight Side Shelf
Attachfasciaandsideshelftofireboxwith#8x3/8"
self-tapscrew.
37
Fascia,RightSideShelf
Qty:2
464321507,19

Sideburner Shelf and Left Fascia
Hook side wall of sideburner shelf over support brackets on side of firebox (A).
inside firebox insert fiber washers and 1/4-20xl/2" screws as shown (B).
Attach sideburner shelf with flange nuts on each side. (C).
Attach fascia to firebox with (1)#8x3/8" sheet metal screw (D).
A
37
Qty:l
29
11
8 29 11
Qty:4 Qty:4 Qty:4
Back of cart
SideburnerShelf
Fascia,LeftSideShelf
20,464321507