Kenwood KR-6600 User manual

KENWOOD
H1/Fl STEREO COMPONENTS
SERVICE MANUAL
KR-6600(6060)
KR-7600(7060) —
AM-FM STEREO RECEIVER

CONTENTS
EXTERNAL VIEW sce cease cvescesseaaeesseewesees 3
INTERNAL VIEW ...........-0-e eee cececuceceeacs 4
DISASSEMBLY ..........00cec cece cece eeeececuce 4
DIAL CORD STRINGING .............0ceceeeeeeees 5
BLOCK DIAGRAM, \o:. ccse dew eed awkce POR RIS was 5
CIRCUIT DESCRIPTIONS ..........--0c0ccececececes 6
TROUBLESHOOTING ............ ccc cee cee ceeaees 7
ADJUSTMENTS ........00 cc cece cece eee eeeeeneees 8
KR-7600 DESTINATIONS’ PARTS LIST ............-.-- 9
KR-6600 DESTINATIONS’ PARTS LIST...............-- 10
PARTS LIST
TOT Ae ois S Sek td erations wire. aesia bbiacna ate 1
TUNER ASS'Y (X90-1260- ).. 2... ce eee ee ee ecees 11
POWER SUPPLY (A) (X00-1770-10) .......0.0ceeuee 11
POWER SUPPLY (B) (X00-1780- ).......--.eeeeee 12
POWER SUPPLY (C) (X00-1790-10) ........0ceeeeae 12
TUNER (XO5-1320-11, -12) .... cece cnceceecenees 12
POWER AMP (X07-1450-10, -11) ......ece eee ceaees 13
MIC AMP (X08-1490-10). 0.2.0... 0. cece ee eee aeee 14
PRE AMP (X08-1510-10).. 0.2.0.0. eece ee eeeeeeees 14
CONTROL (X11-1320-10, -11). 2... cece cee eee ee eeee 14
_ SUB-MUTING (X13-2350-10) ... cece cece eee ee eee 15
PC BOARD ;
POWER SUPPLY 4A)..s a2<s¢ct 0400 4o48e Saw ys Gres 16
POWER SUPPLY1(8) -avue wrechan novesn anguoeaha hare 16
SUB: MUTING: csi Pua A% nate curt aay Set M bah nae asy se 16
POWER SUPPLY (0); -cauexelu cnierdale vate obs 17
PREAMPS at sevice eta s.aom deste wautardadame noniee 17
PUNER:. cine tatntcntdAurca \ cide tara Raha sabeeoara’ 18
POWER AMP ctr d ncmc rie in Se Oe alata Came Gare, 19
CONTR Ole cicz eccrine ee Daud ike ms Gaia teat 20
(WNGAMP <S.5 aria tataie Sate rain ee oa tcehease ote 20
SPECIFICATIONS. «0.00 6500<2%00dtcentetedatacaevs 21

}
EXTERNAL VIEW
KR-7600
*
Panel
ass’y
“F tal Dial pointer Knob
pea
(B21-0010-05)
(K21-0317-04)
Dial calibrations
(B20-0384-03)
Escutcheon
-(BO7-0183-05)
[@—_—_——_——_—____——* Side pane!
Dress board
(a21-0266-03)—____~
[jn]
=
+
>
a
4
Knob
(K23-0247-04)
Knob ___ = ~¢@ -_ ga h-Oee. ei
(K27-0040-04) a ee oe ae oan > a Qe Mie jack
x : 2 (E11-0065-05)
* Leg
S meter
(B31-0248-05)
Escutcheon
(BO7-0184-04)
Escutcheon
:
BO7-0189-04)
;
Phone
jack
T
meter
Knob
'
eer
15)
(B31-0249-05)
(K27-0041-04)
Knob
(K23-0243-03)
Knob
KR-6600
(K21-0317-04)
*
Front
glass
Dial
pointer
Dial
calibrations
*
i
(B21-0010-05)
(B20-0384-03)
Panel
ass’y
‘| Escutcheon
: i 7 ‘
.
}
(BO7-0183-05)
Dress
board
A)
.
:
{(A21-0265-03)
+
:
SS”
Side
panel
Knob
(oS
Knob
(K23-0247-04)
(K27-0040-04)
Mic
jack
(E11-0065-05)
s
t
Knob
*
Leg
pes
(K27-0041-04)
(B31-0248-05)
eneb
Phone
jack
T
meter
(K23-0243-03)
Fee
g188-04)
(E11-0060-15)
(B31-0249-05)
*
Rear
panel
Speaker
terminal
(E21-0003-05)
Screw terminal 2
(E21-0002-08)
‘@-———_———*
Case
holding
plate
* Slide switch
fee eee Sag Power cord
*DIN antenna
terminal
* DIN antenna
terminal
“ Refer to Destinations’ parts list.
3

i
4
INTERNAL VIEW/DISASSEMBLY
KR-6600
Electrolytic capacitor.
Power supply unit (C) — (¢99.9331-05)
(X00-1790-10)
* Tuner unit
* Power transformer
Dial pointer rail
(J90-0078-03)
Lamp ass’y
* Power (A70-0103-05)
supply
unit Power amp unit Power supply unit (A)
(B) (X07-1450-10) (X00-1770-10)
DISASSEMBLY
PREAMP REPAIRING
=
Remove the screws fixing the rear panel to the chassis.
2. The set can be disassembled as shown.
3. After repairing, assemble the set taking care of the rotary
switch position.
usd
Sey sess ao
Control unit
Mic amp unit
(X11-1320-11)
(X08-1490-10)
* Refer to Destinations’ parts list.
POWER AMP REPAIRING
1. Remove the screws fixing the heat sink to the chassis.
2. Remove the mini-connector of the power amp unit.
3. Pull out the power amp unit from the top side of the set and
assemble it as shown.

1
1
i
|
1
1
1
i
1
i
1
ie
|
i
|
|
i
DIAL
CORD
STRINGING/BLOCK
DIAGRAM
DIAL CORD STRINGING
Fully open the variable capacitor.
2. Fix the dial pulley to the shaft of the variable capacitor using
2 screws as shown,
3. Tie the dial cord to the boss A.
Dress the dial cord in the direction of ‘1’ to '2”’.
5. Wind the dial cord 3 turns around the dial shaft starting
from its lower side, then dress it in the direction of “3”
t0"7"*.
6. Wind the dial cord 2 turns and a half around the dial pulley
starting from its lower side and tie it to the boss B.
7, Fully close the variable capacitor.
8. Mount the dial pointer as shown in the illustration.
=
S
FM 88 ¢
eeoccececeeQoeeeseese0
BLOCK DIAGRAM
TUNER
DET
{X05-1320-11)
$4
25uS FM MUTING
RF
MIX
IF
Tg6
Qg4
BANE Tg) = O91 ya Tg CFg2CFg3
wre TAB Al i
TOS!
SUB MUTING
(X13-2350-10)
Qd4 | PREAMP
/
:
Dost
aoe
:
MUTING
(x08-1510-10)
/
;
{
TO
/
LL———4
POWER
SUPPLY
/
/
/
/
t=
=S>
y
CFg4
Tg8
eee
ee
my
r
I
TON
ONE
\
VRI3
VARIG
DEFEAT
(x08
1510-10)
vere)
|
sé
ACOUSTIC
a=
SS
SS
SSeS
soe
eS
nee
7
;
7.
B1ais14
LOW
HIGH
|
|
co
1
i
MAIN
BALANCE
F
a
SHS
Sont
I
mono
Rev
Loup
|
“it
Vine
s
POWER
|
s9
$10
SB
I
AMP
PHONO!
(©)
a
ae
|
7
1
\ |
Cit,
2
PHONO
2©)
|
|
!
|
bo
——"—SatRoL
patas2040)
KA76000°°°
CONT
-1320-
:
a
>
It
“TORCH
(11)
KR-6600
|
|
a
weeeeeees
KA-7600
|
APLAY
om
|
BREC
(on
|
SrEARERS
|
Qe1~Qe24
'
ASP
|
P
BPLAY
o-
in
|
atare
(O°
|
pee
-
rr
---9-9
eee
C7
ry
i
ae
POWER
AMP
KR-7600 (X07-1450-11)
ties KR-6600 (X07-1450-10}
VRs1 S15
I
t MIC MIX OC PROTECTION
(X00-1770-10)
( Oe eee ad
MIC AMP
(X08-1490-10)

CIRCUIT DESCRIPTIONS
FM RF
Qgi: MOS-FET, RF amp = Dg1: Limiter
Qg2: Mixer Dg2: Poping-noise elimina-
tion for AM-FM switch-
over
Qg3: Local oscillator Dg3: Reverse current pre-
vention
Qg4: IF amp -
IF CIRCUIT
The IF circuit employs IC HA1137W in which quadra-
ture detector circuit, muting circuit, and meter circuit
are incorporated. (See block diagram.)
Quadrature detection is a sort of phase detection. A
signal from the third IF AMP is directly applied to one
side of input circuits of the’ multiplier of quadrature
detector, and another signal is applied to the other side
through the phase shifter of Tg6. The variable in phase
difference obtained from these two signals is utilized
for detection.
50
iF 7
Jin
IF IN ‘uedrotu ie
o> [] Md
pet deta:
MPX IC
1Cq2
‘Sub-muting
{X13-2350-10)
S moter
Fig. 1 HA1137W BLOCK DIAGRAM
FM MUTING CIRCUIT
The FM muting circuit employs Qd2 (Qd3) of the pre-
amplifier unit as a switching element. The operating
voltage for muting is taken out of the muting circuit
within the IC.
—DETECTION PROCEDURE-—
Intensity of input level is detected from a position where
a signal equivalent to the quadrature detection input is
obtainable (NOISE DETECTOR). The obtained signal
is supplied to the MUTE DRIVER CIRCUIT. On the
other hand, DC output (discrimination curve) of the
quadrature detector is fed to the OV SWITCH and out-
put is generated as shown in Fig. 2-(a). This output and
above-mentioned input level detecting signal are put in
the OR CIRCUIT, thus generating an OR output as
shown in Fig. 2-(c).
(a) O V Switch Output (b) Mute Driver Circuit Output
\F sali characteristic
1 Discri
curve
bc
aig Hpi i
TALE 7 MHz
10.7 MHz ey
<< circuit
{ (c) OR Circuit Output
|
|
——+++ —— Muting level
10.7 MHz
Fig. 2. HA1137W MUTING DETECTION
Namely, when the input signal is weak or deviates from
the discrimination curve of the FM detector, operating
voltage for muting is generated exceeding the muting
level. (The muting start !evel corresponds to the antenna
input below 8uV.) This operating voltage is processed
for wave-form trimming at the Schmidt circuit of the
SUB-MUTING unit (X13-2350-10) and then used as a
trigger signal for ON-OFF switching of Od4.
Muting start voltage = Qp2: ON > Qp1: OFF > Qd4:
OFF
When S3 is ON (OQd4: OFF), FM +B is directly applied
to the gate circuit of FET Qd2 (Od3) and FET is switch-
ed on (FET turned on). When Qd4 is ON, gate voltage
of Qd2 (Qd3) is lowered and FET is switched off (FET
turned off). When S3 is OFF, +B is always maintained
at the gate circuit of FET which is therefore turned on.
This operating voltage for muting is also apptied to
terminal No. 12 of MPX IC (the forced MONO circuit)
for the prevention of misoperation of ST lamp.
Tx13- 2350-10
Tx05-1320-111
Qp2 Qd2 (ad3)
18 4 = 1
fe ee Le ee
$3: Muting ON
Fig. 3 DETECTION PROCEDURE
FM-MPX
The FM-MPX circuit employs newly designed MPX IC,
HA1196. (See block diagram.) Compared with con-
ventional HA1156, the distortion factor is very low.
VCO is adjusted to 76 kHz. For FM dolby broadcast,
the de-emphasis circuit is switched over to 25usec (S4).

CIRCUIT DESCRIPTIONS /TROUBLESHOOTING
Stabilized
power
supply
Fig.
4
HA1196
BLOCK
DIAGRAM
PROTECTION
1.
ASO
detection
protection:
Power
AMP
Qe9~Qe16
2.
DC
protection:
Power
supply
Qk2~
4
When
DC
voltage
is
generated
at
the
power
amplifier,
the
relay
is
released
and
the
output
circuit
is cut
off.
Qk3
is
turned
on
when
+
voltage
is generated,
while
OQk2
is
turned
on
when
—
voltage
is
generated.
When
either
one
is
turned
on,
Ok4
is
turned
off
and
the
relay
is
released.
TROUBLESHOOTING
tans
cas
Check
the
func-
(Others:
OK)
tion
of
S-meter
No
PHONO
Check
the
fol-
lowing
parts:
ICd1,
2
Check the func-
tion of S-meter
Check the func-
tion of T-meter
Check the foi-
lowing parts:
Qg3
Inter-station
noise heard
Output
(Others: OK)
Check the fol-
lowing Parts:
Qg4, 1Cg1
Inter-station
noise not
heard
Check the fol-
lowing parts:
Qd1
No AM recep-
tion
(Others: OK)
Check the fol-
lowing point
{ICg3 terminal
10: 12V d.c.}
Check the fol-
lowing parts:
ICg3
Check the fol-
lowing parts:
Qg5
Check the posi-
tion of TAPE
MONITOR
switch
Check the center
voltage of the
power amp (Cen-
ter voltage: OV)
Check the func-
tion of protec-
tion relay
No output
from both ch,
‘on all modes
No output from
one side
Check the
power voltage
of each stages
Check the fol-
lowing parts:
1Ci1
Check the posi-
tion of BAL-
ANCE control
Check the fol-
lowing parts
ICi1, Qi1,2
Check the
power amp
AM TUNER
The exclusively designed IC HA1151 is adopted. In this
circuit, Qd1 is used for the prevention of shock noise
which occurs at time of switching on in AM setting.
1. Power SW ON (transient)
Ok4 > OFF
AM MUT terminal > + voltage
Qd1—> ON
2. Steady state after power SW ON
Qk4—7 ON
AM MUT terminal — -voltage
Qdi—> OFF
Check the FM
output of ICg2.
(IC's terminal
No. 6, 7)
Check the fol-
lowing parts:
Qd2~4
Check the fol-
lowing parts:
Qg1,2
Check the fol-
lowing parts:
ICg2
Check the fol-
lowing parts:
1Cg1
Check the pro-
tection circuit
(Qk2~4)
NG
1
i
4

ADJUSTMENTS
TEST EQUIPMENTS NOTE
RF signal generator ...-.... 2-0 eevee ence ences RF-SG * Tuning dial is set to the proper point corresponding to no radio stations.
Oscilloscope: oe aie Soden le Be aay oe eee eee a eee scope *RF-SG is set to the lowest response possible on oscilloscope.
i Solid state volt meter (input impedance: more thaniMQ)..SSVM “The output level of RF-SG is made a 6 dB drop by the dummy ant.
i FM stereo generator ....-... 0.2... ete eet tee MPX-SG *The input level 60 dB means 66 dB on RF-SG.
Frequency counter “Repeat TRACKING adjustment several times and confirm the recep-
Distortion meter tion of broadcasting.
*Test point is shown in the schematic. diagram.
TEST EQUIPMENTS RECEIVER OUTPUT ADJUSTMENT
CONNECTION zal SETTING SETTING INDICATOR POINTS
REMARKS
RF-SG to ANT 98 MHz({60 dB) SSVM & scope Maximum
terminal via 1kHz (Mod) 98 MHz to REC jack deflection
dummy ant. 75 kHz (Dev) (L)
Make the pointer
Tg6 A ‘
T meter position in the cen-
(bottom) ter of the meter
RF-SG to ANT 98 MHz (60dB) SSVM & scope Tg6 Maximum deflec-
terminal via 1kHz (Mod) to REC jack (top) tion & minimum
(L) distortion
dummy ant. 75 kHz (Dev)
98 MHz
. 1 kHz (Mod) . Confirm output
OUTPUT dittd 75 kHz (Dev) ite voltage is 700 mV
60 dB (input)
90 MHz
41 kHz (Mod)
75 kHz (Dev) Maximum
TRACKING 108 MHz deflection
1 kHz (Mod)
75 kHz (Dev)
vco preg. counteryia Counter indi-
207 ane cates 76 kHz
(Fig. 2) or SSVM to TP1
98 MHz
a MPX-SG to SSVM & scope Minimum cross-
ON RF-SG ext. to REC jack talk (Maximum
jack L or R (Select) (R or L) separation)
60 dB (Input)
f
{
i
;
i
SSVM, scope &
DISTOR-
distortion
meter
Minimum
TION
fo
RE
Jack
distortion
60 dB (Input)
AM SECTION
RF-SG to ANT 1000 kHz SSVM & scope Maximum
termina! via 400 Hz, 30% (Mod) 1000 kHz to REC jack CFg4 deflection
dummy ant. 100 dB (L)
600 kHz 197
9
400 en 600 kHz Bar antenna
1400 kHz
400 Hz, 30% (Mod) 1400 kHz
100 d
'
,
'
,
t
Volt meter or
VOLUME B31-0125-05 con- Meter indicates
is its min. nected across No. VRei, 2 i
! Ss mi 6 (23) and No. 13 40 mV. (Fig. 3)
; (16) terminal of
POWER AMP.
100
$14
Tg2 Tgi
Counter
lav
IC:RC4558TA
R1:1kQ (Gain:40dB)
10kQ (Gain:20dB)
a
,
Fig.
3.
Bias
Current
Adj.
Fig.
1
Parts
Location
of
Tuner
Unit
Fig.
2
20
~
30
dB
Amp
Points

KR-7600
DESTINATIONS’
PARTS
LIST
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