Kernlochbohrer Skippy User manual

Operating instructions
Motorised pile driver „Skippy"
PR-38/4T-PRO
BA-06-000001-01-EN

Operating instructions
Motorised pile driver "Skippy" PR-38/4T-PRO
2024-01-15 BA-06-000001-01-EN
3
Scope of application
These operating instructions only apply to the machine labelled on the cover
sheet.
Check the machine model using the machine's rating plate.
Original instructions / translation of the original instructions
In accordance with the EU Machinery Directive, the German version of these
operating instructions is the original instructions.
Copies in other languages are translations of the original instructions.

Operating instructions
Motorised pile driver "Skippy" PR-38/4T-PRO
4
BA-06-000001-01-EN 2024-01-15
Kernlochbohrer GmbH
Geigersbühlweg 52
72663 Großbettlingen
Germany
Phone: [phone]
E-mail: [e-mail]
Internet: http://www.kernlochbohrer.com
© Kernlochbohrer GmbH
This documentation is protected by copyright.
All rights to this documentation, in particular the right of reproduction, distribution and translation, are
reserved by Kernlochbohrer GmbH, even in the case of applications for industrial property rights. No
part of this documentation may be reproduced in any form by any means, electronic or mechanical, or
processed, duplicated or distributed using electronic systems without the express written permission of
Kernlochbohrer GmbH.
Subject to errors and technical changes.
Kernlochbohrer GmbH is not liable for any errors in this documentation. Liability for direct or indirect
damages arising in connection with the delivery or use of this documentation is excluded to the extent
permitted by law. Furthermore, Kernlochbohrer GmbH cannot be held liable for damages resulting
from the infringement of patent and other rights of third parties.
The function of the machine is limited to the functions described in the associated technical documen-
tation.

Operating instructions
Motorised pile driver "Skippy" PR-38/4T-PRO
2024-01-15 BA-06-000001-01-EN
5
Table of contents
1 Information and support ............................................................................. 7
1.1 Thanks to the buyer ............................................................................... 7
1.2 Use of the operating instructions ........................................................... 7
1.3 Changes ................................................................................................ 7
1.4 Explanation of symbols ......................................................................... 8
1.5 Guarantee.............................................................................................. 8
1.6 Environmental protection ....................................................................... 9
1.6.1 Disposal of the product.................................................................... 9
1.6.2 Disposal of the packaging ............................................................... 9
1.7 Service ................................................................................................. 10
2 Security ..................................................................................................... 11
2.1 General information ............................................................................. 11
2.2 Intended use ........................................................................................ 11
2.3 Safety regulations for the operator ...................................................... 12
2.3.1 Organisational safety measures .................................................... 12
2.3.2 Changes to the machine ............................................................... 12
2.3.3 Spare parts .................................................................................... 13
2.3.4 Personnel ...................................................................................... 13
2.4 Safety regulations for staff ................................................................... 14
2.4.1 Safe behaviour .............................................................................. 14
2.4.2 Safe operation ............................................................................... 15
2.4.3 Protective equipment ..................................................................... 16
2.5 Safety during maintenance .................................................................. 17
2.5.1 General information ....................................................................... 17
2.5.2 Cleaning ........................................................................................ 17
3 Technical data .......................................................................................... 18
3.1 General ................................................................................................ 18
3.2 Engine ................................................................................................. 19
4 Machine description ................................................................................. 20
4.1 Machine components and operating devices ...................................... 20

Operating instructions
Motorised pile driver "Skippy" PR-38/4T-PRO
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BA-06-000001-01-EN 2024-01-15
4.2 Scope of delivery ................................................................................. 22
5 Utilisation of the machine ......................................................................... 23
5.1 Instructions for driving piles with a pile driver ...................................... 23
5.2 Precautionary measures ..................................................................... 25
5.3 Transport of the machine ..................................................................... 25
5.4 Commissioning the machine ............................................................... 26
5.4.1 Check engine oil level ................................................................... 26
5.4.2 Filling fuel tank .............................................................................. 28
5.4.3 Attach pile support sleeve ............................................................. 29
5.5 Working with the machine ................................................................... 30
5.5.1 Visual inspection of the machine ................................................... 30
5.5.2 Start engine ................................................................................... 31
5.5.3 Drive in a pile ................................................................................. 33
5.5.4 Switch off the machine .................................................................. 35
5.5.5 Cleaning the machine .................................................................... 36
5.5.6 Prepare the machine for downtimes ............................................. 37
6 Maintenance ............................................................................................. 39
6.1 Notes on proper maintenance ............................................................. 39
6.2 Maintenance and inspection plan ........................................................ 40
6.3 Inspection and maintenance ............................................................... 41
6.3.1 Changing the engine oil ................................................................. 41
6.3.2 Relubricate gearbox ...................................................................... 44
6.3.3 Contamination check of air filter .................................................... 45
6.3.4 Contamination check of fuel tank .................................................. 46
6.3.5 Check spark plug ........................................................................... 48
6.3.6 Clean the cooling fins of the motor ................................................ 50
7 Troubleshooting ........................................................................................ 51
8 Spare parts ............................................................................................... 52
8.1 Pile driver............................................................................................. 52
8.2 Engine ................................................................................................. 54
9 EU Declaration of Conformity ................................................................... 56

Operating instructions
Motorised pile driver "Skippy" PR-38/4T-PRO
2024-01-15 BA-06-000001-01-EN
7
1 Information and support
1.1 Thanks to the buyer
Thank you for purchasing a machine from Kernlochbohrer GmbH.
Please read the operating instructions carefully and observe the safety instruc-
tions. By following the operating instructions, you will be able to fully utilise the
outstanding performance of our product.
If you have any questions regarding the operation of the machine, please con-
tact Kernlochbohrer GmbH directly. We are available to answer your questions
at any time.
1.2 Use of the operating instructions
The machine is intended for professional use and may only be operated by
trained personnel. Strictly adhere to the instructions in the operating instruc-
tions.
If the operating instructions are not observed, which may result in injury or
damage to the machine, our company declines all responsibility.
The operating instructions are essential for using the machine. The operating
instructions must therefore always be kept in the vicinity of the machine and be
accessible to the intended personnel at all times.
In addition to the operating instructions, the generally applicable and local reg-
ulations on accident prevention and environmental protection must be pro-
vided; compliance with these regulations must be checked regularly.
1.3 Changes
Kernlochbohrer GmbH reserves the right to change the design and appear-
ance of the products and their operating instructions. Future changes to the
operating instructions will be made without prior notice.

Operating instructions
Motorised pile driver "Skippy" PR-38/4T-PRO
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BA-06-000001-01-EN 2024-01-15
1.4 Explanation of symbols
The symbol draws your attention to dangers that you must be
aware of when carrying out the following work in order to avoid in-
jury to yourself, other persons or damage to property.
 Cross-reference to another section in the operating instructions
 Prerequisite for an action.
 Action to be performed.

Behaviour of the machine that is to be expected as a result of the
preceding action.

Background information or reference to special features.
1.5 Guarantee
In accordance with Kernlochbohrer GmbH's general terms and conditions of
delivery, a warranty period of 12 months applies to material defects in busi-
ness transactions with companies (proof by invoice or delivery note).
Damage caused by natural wear and tear, overloading or improper handling is
excluded.
Damage caused by material or manufacturer defects will be rectified free of
charge by repair or replacement. Complaints can only be recognised if the de-
vice is sent to Kernlochbohrer GmbH unassembled.
Wear parts are excluded from the warranty.

Operating instructions
Motorised pile driver "Skippy" PR-38/4T-PRO
2024-01-15 BA-06-000001-01-EN
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1.6 Environmental protection
1.6.1 Disposal of the product
Follow national regulations on environmentally friendly disposal and recycling
of used machines and accessories.
Do not dispose of the machine and accessories with household waste.
1.6.2 Disposal of the packaging
The packaging is made from recyclable materials. They must be disposed of in
accordance with their labelling and municipal guidelines.

Operating instructions
Motorised pile driver "Skippy" PR-38/4T-PRO
10
BA-06-000001-01-EN 2024-01-15
1.7 Service
Precise information and specific questions allow faults to be rectified quickly,
make it easier to order spare parts and prevent incorrect deliveries.
Before contacting the service, please collect the following data first.
The model designation must be stated for all questions and orders:
This information can be found on the rating plate of the machine.
In the event of malfunctions, further information is required:
Type and extent of the malfunction, accompanying circumstances, suspected
cause.
When ordering spare parts, the following is required:
Quantity and item number in the exploded drawing in these operating instruc-
tions.
Contact details:
Kernlochbohrer GmbH
Geigersbühlweg 52
72663 Großbettlingen
Germany
Phone: [phone]
E-mail: [e-mail]
Internet: http://www.kernlochbohrer.com