Keyprocessor Apollo User manual

Apollo
Technical manual
oInternal jumper settings
oConnections and options
oDiagnostics
oTechnical data

Publication
June 2019,
Keyprocessor BV
Paasheuvelweg 20
1105BJ Amsterdam, The Netherlands
www.keyprocessor.com
Tel.: [phone]
This manual represents the knowledge at the above mentioned time. Keyprocessor works non-
stop to improve her products. For the most recent technical information please contact your
consultant or dealer.
Content overview
Publication.................................................................................................................... 2
Content overview .......................................................................................................... 2
1This document ................................................................................................ 4
1.1 Apollo Smart cabinet security controller ......................................................... 4
2General.......................................................................................................... 5
2.1 Wiring........................................................................................................ 5
2.2 Tools and equipment ................................................................................... 5
3Installation start-up......................................................................................... 6
4Installing the Apollo into a rack ......................................................................... 7
4.1 Installing the mounting Brackets into the Apollo.............................................. 7
4.2 Attaching the Apollo to the rack .................................................................... 7
4.3 Powering the Apollo ..................................................................................... 8
5Safety and detections ...................................................................................... 9
6Internal connector and jumper settings .............................................................10
6.1 Power connection .......................................................................................10
6.2 Door lock overrule ......................................................................................10
6.3 Lock voltage ..............................................................................................10
6.4 Internal supervised output 1 / FAN ...............................................................11
6.5 Internal supervised output 2........................................................................11
6.6 Supervised output voltage ...........................................................................11
6.7 Walk test...................................................................................................11
6.8 Power connection controller board ................................................................12
7Smart cabinet security: System setup...............................................................13
7.1 Sockets and port overview...........................................................................14
8Apollo Smart cabinet security ..........................................................................15
8.1 Power connector.........................................................................................15
8.2 Led status .................................................................................................16
8.3 Controller: gray section...............................................................................16
8.3.1 Cable length ..............................................................................................16
8.4 Sensors: yellow section...............................................................................17
8.4.1 Cable length ..............................................................................................17
8.5 Reader and door I/O: green section ..............................................................18
8.5.1 Cable length ..............................................................................................19
8.5.2 Led status .................................................................................................19
8.6 Supervised inputs: red section .....................................................................20
8.6.1 Cable length ..............................................................................................21
8.6.2 Led status .................................................................................................21

8.7 Supervised outputs: violet section ................................................................22
8.7.1 Cable length ..............................................................................................22
8.7.2 Led status .................................................................................................22
8.8 Digital I/O: blue section ..............................................................................23
8.8.1 Cable lenght ..............................................................................................23
8.8.2 Led status .................................................................................................24
9Apollo diagnostic menu ...................................................................................25
9.1 Connecting to the Apollo console port ...........................................................25
9.2 Start diagnostic..........................................................................................25
9.3 Environment settings ..................................................................................26
9.4 Digital IO test ............................................................................................27
9.5 Version .....................................................................................................28
9.6 Polyx menu ...............................................................................................28
10 Technical specifications ...................................................................................29
10.1 Output load de-rating curve.........................................................................31
11 Technical drawings .........................................................................................32

1This document
This document contains all the information which is needed when installing the Apollo. The
details and recommendations will be described in the chapters below.
1.1 Apollo Smart cabinet security controller
Apollo in combination with iProtect (Security Management System) offers you a complete
solution for monitoring the equipment of your critical locations/infrastructure. Think of Energy,
Water, Data-centers, Telecom and other technical unmanned locations.
Because the locations are unmanned, access control, alarm monitoring and environment
conditions becomes very important.
The Apollo can inter alia monitor the temperature, humidity and air flow but is also capable of
smoke-, intrusion- and water detection in the cabinet. This monitoring is essential to increase
the lifetime and reliability of the system and helps preventing malfunctioning, damage and
reduces operational costs.
The operator can fully control the cabinet remotely using iProtect™.
iProtect is extremely suitable for monitoring a large amount of buildings, areas and cabinets.
However, in case iProtect will not be leading for monitoring the cabinet, the Apollo supports
SNMP (Simple Network Management Protocol).
iProtect™ and Apollo system overview

2General
The Apollo designed for a quick and easy installation. Nevertheless, we strongly recommend
that the technicians who installing the Apollo are trained and familiar with the product.
2.1 Wiring
This document assumes standard T-568 color coding of the cables
Pin number
RJ-45 Plug
TIA/EIA-568-B
Cable color
Signal
ID
T568B
Pair
1
White/orange
DA+
2
2
Orange
DA-
2
3
White/green
DB+
3
4
Blue
DC+
1
5
White/blue
DC-
1
6
Green
DB+
3
7
White/brown
DD+
4
8
Brown
DD-
4
Picture T-568B
Note: The Apollo can be ordered with standard, ready to use cables!
2.2 Tools and equipment
When installing the Apollo, we recommend the installer the following tools and materials:
-T-568B cable
oAdvised color: Blue, Yellow, Violet, Red and green
-RJ45 plugs
-Rod Rj45
-Wire side cutter
-Crosshead Philips Screwdriver
-Screwdriver

3Installation start-up
To ensure proper functioning of the Apollo, the environment of the Apollo must be compliant
with certain conditions..
Caution –Install the Apollo in a protected area that is free of excessive dust and
has adequate air flow. Do not operate the Apollo where the temperature and
humidity is outside the specified limits
Warning –The Apollo operates between a temperature of -10°C and +60°C and a
humidity of 20 ~ 90% RH non-condensing

4Installing the Apollo into a rack
The Apollo can be provided of two mounting brackets that can be used for a standard 19 inch
or metric rack installation.
Caution –Ensure that the temperature in the rack does not exceed the Apollo’s
maximum ambient rated temperatures. Consider the total airflow requirements
of all equipment installed in the rack, to ensure that the equipment is operated
within its specified temperature range.
4.1 Installing the mounting Brackets into the Apollo
Use this procedure to install the mounting brackets onto the sides Apollo.
1. Unpack the carton box
2. Mount the supplied brackets to the Apollo housing (see picture below).
4.2 Attaching the Apollo to the rack
1. Position the Apollo horizontal into the 19’ rack
2. Insert the correct mounting screws through the brackets and into the threaded holes
but do not tighten the screws completely.
3. When are the screws are inserted, tighten the screws on the brackets and keep the
Apollo horizontal
Number
Comment
1
Mounting bracket left
2
Mounting bracket right
3
Spacer ring
4
M4x12

4.3 Powering the Apollo
Connected the 48VDC to the green 4-way screw connector at the back of the Apollo.
When the 48VDC power is present and connected to the Apollo, the 12V and 24V LEDs will
become active immediately.
Apollo front:
Pin nr.
DC IN
1
V+
2
No function
3
Earth connection ⏚
4
V-

5Safety and detections
The Apollo is provided of several internal protections. An event will be generated and sent to
iProtect™ (or SNMP) when an internal protection is activated.
The internal protections of the Apollo are:
•Internal 12VDC
•Internal 24VDC
•Each section is provided with a polyfuse (12- and 24VDC)
•The Apollo features an onboard temperature sensor to measure the temperature of the
Apollo itself.
•Front power (back battery)
•Power failure
•Supervised inputs: a message will be send to iProtect/SNMP when an overload or short-
circuit is detected on the 12/24VDC
•Digital I/O: a message will be send to iProtect/SNMP when an overload or short-circuit
is detected on the 12/24VDC

6Internal connector and jumper settings
Picture 1: Apollo PCB
6.1 Power connection
X5 –Power connector
Pin number
Description
1
Ground
2
GND Ext.
3
+ (DC) Ext.
4
GND int.
5
+24VDC int.
6.2 Door lock overrule
In case the door lock doesn’t open on presenting a valid badge to the card reader and/or when
an operator can’t open the door remotely anymore, the Apollo has a lock overrule function.
A cable must be connected to X2 on the Apollo board, depending of the door lock.
X2 - Door lock overrule
Pin number
Description
1
Door lock 1 (switching to GND)
2
Door lock 2 (switching to GND)
6.3 Lock voltage
When using an external VDC power supply, you don’t have to set the jumpers.
X6 - External lock voltage
Pin number
Description
1
+VDC NC - Door lock
2
+VDC NO - Door lock
JP1 - Internal lock voltage (NO)
JP1 - Internal lock voltage(NC)
Pin number
Description
Pin number
Description
3A
+12VDC
3B
+12VDC
2A
C
2B
C
1A
+24VDC (default)
1B
+24VDC

6.4 Internal supervised output 1 / FAN
When needed, the Apollo can be provided of a cooling fan.
JP3 –X4 function
Pin number
Description
1
Relay (supervised output 1)
2
C
3
+12VDC (FAN) (default)
X4
Pin number
Description
1
+ (e.g. FAN)
2
GND
6.5 Internal supervised output 2
When needed, the Apollo can be provided of a 115db PIEZO Buzzer.
X1 –internal supervised output 2
Pin number
Description
1
+ (PIEZO Buzzer)
2
GND
6.6 Supervised output voltage
The voltage which is needed on the supervised outputs can be set by a jumper (12/24VDC).
JP4 –supervised output voltage
Pin number
Description
1
+24VDC (default)
2
C
3
+12VDC
6.7 Walk test
When using intrusion detectors you have the possibility to use a walk test function.
JP2 - Walk test (NO)
JP2 - Walk test (NC)
Pin number
Description
Pin number
Description
3A
12VDC
3B
12VDC
2A
C
2B
C
1A
GND (default)
1B
GND

6.8 Power connection controller board
X3 –Controller board
Pin number
Description
1
Earth
2
GND
3
+24VDC

7Smart cabinet security: System setup
1 Sensor
7 Ethernet
1 Server
1 Card reader
1 Intrusion detector
1 Water sensor
1 Swing handle lock
1 Client PC
1 Smoke detector
1 Flash light
1 Siren
1 Door sensor
1 Apollo
1 SNMP management
Legenda
Symbol Amount Description
Apollo configuration
iProtect™ server Apollo cabinet security
Ethernet TCP/IP
Apollo hardware
Plug and Play; Prefab cabling
SNMP Management server
Picture 1: system setup

7.1 Sockets and port overview
The following network sockets are used when connecting an Apollo into the network,
communicating with iProtect™ and a SNMP Management server:
Port
TCP
UDP
Description
Communication
Ethernet
speed
80
Hypertext Transfer Protocol (HTTP)
10/100Mb
Full duplex
161
UDP
Simple Network Management
Protocol (SNMP)
162
TCP
UDP
Simple Network Management
Protocol Trap (SNMPTRAP)
19999
TCP
Debug
Applet →Controller
20100
TCP
iProtect™ communication
Controller →iProtect™
20201
TCP
iProtect™ communication
iProtect™ →Controller
20600
TCP
Debug
Applet →Controller
Remark! Testing the (Ethernet) connection by using Ping is necessary when
commissioning the hardware.

8Apollo Smart cabinet security
Plug and Play: Prefab cabling
Warning! Connecting peripherals to the Apollo should be performed carefully. Almost all ports
of the Apollo feature 12V and 24V sockets. When not connecting peripherals on a
appropriate way to the Apollo, it can cause irreparable damage to the peripherals.
Read also the well-made labels on the wiring through and adjust the colors of the
cables to the correct section. On the labels is shown precisely what port the cable
must be plugged.
8.1 Power connector
The Apollo is provided with a 3 and 4 pin removable screw connector.
The functionality of the 3-pin screw connector on the front of the Apollo has been canceled
with the use of 48VDC.
Use the 4-pin connector connection on the rear of the Apollo.
Apollo front:
Symbol
Function
⏚
None
-
None
+
None
Apollo rear
48VDC
connection:
Pin nr.
DC IN
1
V+
2
No function
3
Earth connection ⏚
4
V-

8.2 Led status
The Apollo is provided of two general status LEDs.
8.3 Controller: gray section
The Apollo is provided with two controller ports. The left port (gray section) is a standard 10-
100Mb Ethernet port. The right port is a console (diagnostic) port.
Apollo
front:
Port
nr.
Pin-
out
TIA/EIA-568-B
Cable color
TCP/IP Ethernet
10-100Mb
1
White/orange
TX+
2
Orange
TX-
3
White/green
RX+
4
Blue
-
5
White/blue
-
6
Green
RX-
7
White/brown
-
8
Brown
-
Port
nr.
Pin-
out
TIA/EIA-568-B
Cable color
Console
1
White/orange
GND
2
Orange
-
3
White/green
-
4
Blue
TXD
5
White/blue
RXD
6
Green
-
7
White/brown
GND
8
Brown
GND
8.3.1 Cable length
See table below for the maximum cable length, used for this section:
Symbol
TIA/EIA-568-B
Cable color
Type
Maximum cable length
Network
TCP/IP
100m
Console
RS232
15m
Apollo front:
LED
Active
Function
S1
Permanent On
Internal fuses and measurements are OK
S2
Permanent On
Link with iProtect is OK

8.4 Sensors: yellow section
The Apollo is provided with two sensor(bus) ports. On both ports you can connect multiple
kpSensors, up to a maximum of 20 id’s (calculated over both ports).
Each measurement will get an id.
Example: one kpSensor device measures ‘temperature AND Humidity’, two id’s will be used.
Several measurements can done, depending on sensor type (e.g. temperature, humidity, Air
flow, etc.). Visit our website and check for the supported kpSensor devices:
www.keyprocessor.com/apollo
It is also possible to connected two 0-10V devices instead of kpSensors. The devices will be
powered from the Apollo.
Apollo front:
Port
nr.
Pin-
out
TIA/EIA-568-B
Cable color
Sensor
Comment
12VDC
Polyfuse
24VDC
Polyfuse
1
1
White/orange
GND
500mA
200mA
2
Orange
Loop 8
ADC 0-10V
3
White/green
12VDC
Max. 500mA
4
Blue
kpSensor
Max. 500mA
5
White/blue
GND
6
Green
24VDC
Max. 200mA
7
White/brown
-
8
Brown
Reset function**
Port
nr.
Pin-
out
TIA/EIA-568-B
Cable color
Sensor
Comment
2
1
White/orange
GND
2
Orange
Loop 9
ADC 0-10V
3
White/green
12VDC
Max. 500mA
4
Blue
kpSensor
Max. 500mA
5
White/blue
GND
6
Green
24VDC
Max. 200mA
7
White/brown
-
8
Brown
Reset function**
** When using an 110-230VAC power supply, you can reset the Apollo from the front side.
When creating a loop between port 1 and port 2, the Apollo will restart.
8.4.1 Cable length
See table below for the maximum cable length, used for this section:
Note! Please use only one bus when using the kpSensor. A combination of kpSensors
combined over port 1 and 2 is not possible.
Port
nr.
TIA/EIA-568-B
Cable color
Type
Maximum cable length
1 - 2
Sensor
kpSensor
30m

8.5 Reader and door I/O: green section
The Apollo is provided with two reader ports and two door I/O ports.
Apollo front:
Por
t
nr.
Pin
-
out
TIA/EIA-568-B
Cable color
Reader 1
Comment
Option
Option
Option
3
1
White/orange
RXB
2
Orange
RXA
3
White/green
TXB
4
Blue
+12VDC
Max. 250mA
5
White/blue
Orbit sense
6
Green
TXA
7
White/brown
GND
8
Brown
GND
Por
t
nr.
Pin
-
out
TIA/EIA-568-B
Cable color
Door I/O 1
Comment
Option
Option
Option
4
1
White/orange
Input 1
Digital input to GND
2
Orange
Input 2
Digital input to GND
3
White/green
Input 3
Digital input to GND
4
Blue
Lock control
Max. 1A (polyfuse)
12/24VDC
48VDC
NO/NC
5
White/blue
6
Green
Input 4
Digital input to GND
7
White/brown
GND
8
Brown
GND
Por
t
nr.
Pin
-
out
TIA/EIA-568-B
Cable color
Reader 2
Comment
Option
Option
Option
5
1
White/orange
RXB
2
Orange
RXA
3
White/green
TXB
4
Blue
+12VDC
Max. 250mA
5
White/blue
Orbit sense
6
Green
TXA
7
White/brown
GND
8
Brown
GND
Por
t
nr.
Pin
-
out
TIA/EIA-568-B
Cable color
Door I/O 2
Comment
Option
Option
Option
6
1
White/orange
Input 1
Digital input to GND
2
Orange
Input 2
Digital input to GND
3
White/green
Input 3
Digital input to GND
4
Blue
Lock control
Max. 1A (polyfuse)
12/24VDC
48VDC
NO/NC
5
White/blue
6
Green
Input 4
Digital input to GND
7
White/brown
GND
8
Brown
GND

8.5.1 Cable length
See table below for the maximum cable length, used for this section:
Port
nr.
TIA/EIA-568-B
Cable color
Type
Maximum cable length
3
Reader 1
RS485
50m
4
Door I/O 1
I/O
50m
5
Reader 2
RS485
50m
6
Door I/O 2
I/O
50m
8.5.2 Led status
The reader communication and the lock output are indicated by two LEDs.
LED
Function
R1
When card reader 1 communicates, LED R1 is active
L1
When door lock 1 is active, LED L1 is active
R2
When card reader 2 communicates, LED R2 is active
L2
When door lock 2 is active, LED L2 is active

8.6 Supervised inputs: red section
The Apollo is provided with 6 supervised inputs. These inputs can be used to connect intrusion-
, or smoke detectors. The detectors will be powered by the Apollo.
There is also an option to start a Walk test or to send a reset to the detectors of this section.
Apollo front:
Port
nr.
Pin-
out
TIA/EIA-568-B
Cable color
Supervised
I/O
Comment
Comment
Option
12VDC
Polyfuse
24VDC
Polyfuse
7
1
White/orange
GND
500mA
200mA
2
Orange
Loop 0
0-60K ohm
3
White/green
Reset
Output to
GND
4
Blue
+24VDC
Max. 200mA
5
White/blue
+12VDC
Max. 500mA
6
Green
Walk test
Max. 500mA
Output to
12VDC/GND
7
White/brown
GND
8
Brown
GND
Port
nr.
Pin-
out
TIA/EIA-568-B
Cable color
Supervised
I/O
Option
Comment
Option
8
1
White/orange
GND
2
Orange
Loop 1
0-60K ohm
3
White/green
Reset
Output to
GND
4
Blue
+24VDC
Max. 200mA
5
White/blue
+12VDC
Max. 500mA
6
Green
Walk test
Max. 500mA
Output to
12VDC/GND
7
White/brown
GND
8
Brown
GND
Port
nr.
Pin-
out
TIA/EIA-568-B
Cable color
Supervised
I/O
Comment
Comment
Option
9
1
White/orange
GND
2
Orange
Loop 2
0-60K ohm
3
White/green
Reset
Output to
GND
4
Blue
+24VDC
Max. 200mA
5
White/blue
+12VDC
Max. 500mA
6
Green
Walk test
Max. 500mA
Output to
12VDC/GND
7
White/brown
GND
8
Brown
GND
Port
nr.
Pin-
out
TIA/EIA-568-B
Cable color
Supervised
I/O
Comment
Comment
Option
10
1
White/orange
GND
2
Orange
Loop 3
0-60K ohm
3
White/green
Reset
Output to
GND
4
Blue
+24VDC
Max. 200mA
5
White/blue
+12VDC
Max. 500mA
6
Green
Walk test
Max. 500mA
Output to
12VDC/GND
7
White/brown
GND
8
Brown
GND