Keystone EPI2-MAN-652NA-OM1 User manual

EPI2Quarter-turn Electric Actuators
Instruction and operating manual
EPI2-MAN-652NA-OM1
I/O Module
User’s Manual
2 NA June 07 N.A Version revision 2 T.K.
2 NA May 07 of N.A Version revision 1 T.K. / D. L. P.
2 NA Sept. 06 N.A Version Created T.K. / D. L. P.
2 Jun 06 Revision A.G. G.A.
1 Feb 06 Revision A.G. G.A.
0 Sept 2005 First Issue A.G. G.A.
Rev. Date DESCRIPTION Prepared Approved
Note:
Tyco Valves & Controls has taken every care in collecting and verifying the documentation
contained in this Instruction and Operating Manual.
The information herein contained is reserved property of Tyco Valves & Controls.
® Copyright by Tyco Valves and Controls. All rights reserved.
A tyco International Ltd. Company
1

EPI2Quarter-turn Electric Actuators
Instruction and operating manual
INDEX
OPTIONAL MODULE 1 (OM1)............................................................................................................... 3
INSTALLATION........................................................................................................................................ 3
SETTING AND CONFIGURATION ....................................................................................................... 6
MONITOR RELAY FUNCTIONALITY AND SETTING.................................................................. 10
1. OM1 WIRING DIAGRAM.............................................................................................................. 11
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A tyco International Ltd. Company
2

EPI2Quarter-turn Electric Actuators
Instruction and operating manual
OPTIONAL MODULE 1 (OM1)
The optional OM1 I/O module can be installed by the factory or ordered as a kit and installed in the field.
The OM1 provides the following functions:
•Positioner that will accept an analogue signal input of 4-20 mA or 0-10 Vdc or can be turned off to allow use of module
as a retransmission/monitor relay/additional switch module only
•Position transmitter with an output of 4-20 mA or 0-10 Vdc
•Monitor relay that provides a remote indication for loss of power, over-torque alarm, motor over- temperature alarm and
travel alarm and selector switch position
•Motor running
•4 additional SPST output contacts that can be set independently at 10 locations along the stroke. Contacts are
configurable (make or break).
INSTALLATION
To install the OM1 into the actuator, proceed as follows:
The OM1 option kit consists of the following parts:
- OM1 modulating input/output module
- 3 metal spacers (models 006 and 013 only)
- 4 screws
- 1 flat cable with connectors
Fig.1: OM1 kit
¾With an Allen wrench remove the cover screws.
The screws are not captive. (Fig. 2):
Fig. 2
¾Remove the actuator cover (Fig.3):
Fig. 3
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EPI2Quarter-turn Electric Actuators
Instruction and operating manual
¾Pull out the 4 black cables (already installed in the base
actuator) (fig. 4)
¾Remove the local mechanical indicator by pulling
upward (fig. 5)
Fig. 4 Fig. 5
¾Connect the flat ribbon cable to connector J9 on the OM1 card to connector J8 on the logic card in the actuator
(Figures 6 and 7)
Connector J9
Connector J8
Fig. 6 Fig. 7
¾Connect the 8-pin connector to connector
J3 on the OM1 card (figure 8)
¾Connect the 4-pin white connector to connector J2 on
the OM1 card (figure 9).
4-pin
connector
8-pin
connector
Fig. 8 Fig. 9
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EPI2Quarter-turn Electric Actuators
Instruction and operating manual
¾Connect the 2-pin connector to connector J7 on the
OM1 card (figure 10).
¾Connect the 2-pin connector to connector J7 on the
OM1 card (figure 10). ¾Connect the 3-pin connector to connector J6 on the OM1 card (figure 11)
¾Connect the 3-pin connector to connector J6 on the
OM1 card (figure 11)
3-pin
connector
2-pin
connector
Fig. 10 Fig 11
¾Install the three metal spacers (Models E006 and E013 only)
¾Place the OM1 card onto the supports (fig 12)
Fig. 12
¾Install the four screws, as shown in the pictures below, to mount the OM1 card to the logic card:
Fig. 13 Fig. 14 Fig. 15 Fig. 16
¾Re-install the local mechanical indicator (figure 17).
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5

EPI2Quarter-turn Electric Actuators
Instruction and operating manual
SETTING and CONFIGURATION
IMPORTANT: The following instructions assume that all start-up and calibration instructions for the base actuator has been
performed per the basic instruction handbook MAN 652NA or MAN 652NA_SG.
OM1 configuration and setup is done using the controls on the card. To access these controls, the actuator cover must be
removed. (Please follow instructions in MAN 652NA or MAN 652NA_SG.)
Important:
Please note that the settings may be performed in any order.
OM1 settings are changed using the following controls, see fig. 19:
- Enter configuration mode - dip switch SW4
- Function selection - Three rotary selector switches SW7, SW8, and SW9
- Input and output voltage/current selection - switches SW1, SW3, SW5, and SW6
- Monitor relay contact type (make or break, soldering of pin connections J1
- Confirmation of selection - ENTER pushbutton SW2
- Red LED – illuminates to confirm the acceptance of a selection
SW2
Fig. 19
Red
LED
SW4
SW3
SW8
SW7
SW9
SW6 SW1
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EPI2Quarter-turn Electric Actuators
Instruction and operating manual
The OM1 has the following default settings:
No. Function SW8 SW7 SW9 Default Value
1 Relay AUX1 0 0 to 9 - 0%
2 Relay AUX2 1 0 to 9 - 25%
3 Relay AUX3 2 0 to 9 - 75%
4 Relay AUX4 3 0 to 9 - 100%
5 Fail position on loss of signal 5 0 (stay-put) 1 (fully open)
2 (fully closed) - Stay-put
6 Dead band 6 0 to 9 - 0.5%
7 Relays AUX1-AUX3 7 0 = break
1 = make -
Break
8 Relays AUX2-AUX4 8 0 = break
1 = make - Make
9 Blinker (motor running) 9 0 = OFF
1 = ON 0 OFF
10 Retransmission Signal
(direct or reverse) 9 0 = dir. 1 = rev. 1 Direct
11 Retransmission Signal
Current or Voltage 9 2 = Current 3 = Voltage 1 Current
12 Direct or Reverse acting 9 0 = dir.
1 = rev. 2 Direct
13 Positioner ON or OFF 9 0 = OFF
1 = ON 3 OFF
14 Command Signal 4 – 20 mA 9 0 = OFF
1 = ON 4 ON
15 Command Signal 0-10 Vdc 9 0 = OFF
1 = ON 5 OFF
Important:
Note that the default setting for the Positioner function is OFF. To enable,
the setting must be changed to ON. See item 13 in the table above.
To modify functions 1 through 13, proceed as follows:
1. Enter setup / configuration mode - move SW4 switch to the ON position
2. Choose the setting to be modified from the table above
3. Rotate Switches SW8, SW7 and/or SW9 to the positions indicated
4. Confirm by pushing the ENTER pushbutton SW2, the red LED will illuminate to confirm the selection
5. When all changes have been performed, exit configuration mode (move SW4 to position 1)
Selecting 0-10 Vdc Command Signal
The command signal default setting is 4 – 20 mA. To change to 0 – 10 Vdc:
1. Enter setup / configuration mode - move SW4 switch to the ON position
2. Refer to function number 15 in the table above
3. Rotate Switches SW8, SW7 and SW9 to the positions indicated
4. Confirm by pushing the ENTER pushbutton SW2, the red LED will illuminate to confirm the selection
5. Referring to Figure 20 (below) move SW3_1 to the ON position, SW3_2 to the OFF position and SW5 to the OFF
position
6. Exit configuration mode (move SW4 to position 1)
The impedance is 200 kOhm
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EPI2Quarter-turn Electric Actuators
Instruction and operating manual
Selecting 4-20 mA Command Signal
To return to the default input command setting of 4 – 20 mA:
1. Enter setup / configuration mode - move SW4 switch to the ON position
2. Refer to function number 14 in the table above
3. Rotate Switches SW8, SW7 and SW9 to the positions indicated
4. Confirm by pushing the ENTER pushbutton SW2, the red LED will illuminate to confirm the selection
5. Referring to Figure 20 (below) move SW3_1 to the OFF position, SW3_2 to the ON position and SW5 to the ON
position
6. Exit configuration mode (move SW4 to position 1)
The impedance is 250 Ohm
SW5
SW3
Fig. 20
Selecting 4-20 mA or 0-10 VDC Output
Output signal selection of 4-20 mA or 0-10 Vdc is done using switches SW1 and SW6. Output setting is 4-20 mA by default.
Output 4-20 m
A
To select an output of 4-20 mA:
SW1_1 = ON
SW1_2 = OFF
SW1_3 = OFF
SW1_4 = ON
SW6 = OFF
Impedance = 250 Ohm
SW1
Output 0-10 Vdc
To select an output of 0-10 Vdc:
SW1_1 = OFF
SW1_2 = ON
SW1_3 = ON
SW1_4 = OFF
SW6 = ON
Impedance = 200 kOhm
SW6
Fig. 21
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A tyco International Ltd. Company
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EPI2Quarter-turn Electric Actuators
Instruction and operating manual
Auxiliary output relays AUX1, AUX2, AUX3 and AUX4
To modify the trip points of the auxiliary relay outputs:
1. Enter setup / configuration mode - move SW4 switch to the ON position
2. Refer to function numbers 1-4 in the table above
3. Rotate Switches SW7 and SW8 to the positions indicated in the charts below
4. Confirm each setting by pushing the ENTER pushbutton SW2, the red LED will illuminate to confirm the selection
5. Exit configuration mode (move SW4 to position 1)
- Relay Aux3 Setting:
Relay 5
SW8 SW7 Action
2 0 Inactive
2 1 0%
2 2 12.5%
2 3 25%
2 4 37.5%
2 5 50%
2 6 62.5%
2 7 75%
2 8 87.5%
2 9 100%
- Relay Aux4 Setting:
Relay 6
SW8 SW7 Action
3 0 Inactive
3 1 0%
3 2 12.5%
3 3 25%
3 4 37.5%
3 5 50%
3 6 62.5%
3 7 75%
3 8 87.5%
3 9 100%
- Relay AUX1 Setting:
Relay 3
SW8 SW7 Action
0 0 Inactive
0 1 0%
0 2 12.5%
0 3 25%
0 4 37.5%
0 5 50%
0 6 62.5%
0 7 75%
0 8 87.5%
0 9 100%
- Relay AUX2 Setting:
Relay 4
SW8 SW7 Action
1 0 Inactive
1 1 0%
1 2 12.5%
1 3 25%
1 4 37.5%
1 5 50%
1 6 62.5%
1 7 75%
1 8 87.5%
1 9 100%
Dead band settings
To modify the Dead band:
1. Enter setup / configuration mode - move SW4 switch to the ON position
2. Refer to the table below
3. Rotate Switches SW7 and SW8 to the positions indicated in the charts below
4. Confirm by pushing the ENTER pushbutton SW2, the red LED will illuminate to confirm the selection
5. Exit configuration mode (move SW4 to position 1)
Dead band
SW8 SW7 Setting (%)
6 0 0.3
6 1 0.4
6 2 0.5
6 3 0.6
6 4 0.7
6 5 0.8
6 6 0.9
6 7 1.0
6 8 1.5
6 9 2.0
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EPI2Quarter-turn Electric Actuators
Instruction and operating manual
MONITOR RELAY FUNCTIONALITY AND SETTING
The monitor relay provides remote indication of the following parameters:
Table 2: Monitor relay functionality
1 4-20mA input signal lost
2 Over-torque
3 Incorrect direction of travel
4 High temperature
5 Position sensor failure
6 Selector switch in “local”
7 Valve jammed
8 Hardware malfunction
9 Local control panel (if present) – lost communication
10 Over-stroke (exceeds -5 to 95° of travel)
11 BluetoothTM failure (if present)
The monitor relay contacts can be set to make or break by soldering the pins of connection J1.
J1
2
3
1
Default setting: with pins 2 and 3 soldered together, the monitor relay contact operates as follows:
- Contact closed in normal condition with relay energized, relay de-energizes and the contact opens to signal an alarm
condition.
If the application requires the contact to “make” for an alarm condition, de-solder pins 2-3 and solder pins 1-2 of connection
J1.
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