Kia Sportage 2008 User manual

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SPORTAGE(KM)>2008>G2.0DOHC>Restraint
Restraint>GeneralInformation>GeneralSafetyInformationandCaution
Precautions
GeneralPrecautions
Pleasereadthefollowingprecautionscarefullybeforeperformingtheairbagsystemservice.Observetheinstructions
describedinthismanual,ortheairbagscouldaccidentallydeployandcausedamageorinjuries.
• Exceptwhenperformingelectricalinspections,alwaysturntheignitionswitchOFFanddisconnectthenegative
cablefromthebattery,andwaitatleastthreeminutesbeforebeginningwork.
ThecontentsinthememoryisnoterasedeveniftheignitionswitchisturnedOFForthebatterycablesare
disconnectedfromthebattery.
• Usethereplacementpartswhicharemanufacturedtothesamestandardsastheoriginalpartsandquality.
DonotinstallusedSRSpartsfromanothervehicle.
UseonlynewpartswhenmakingSRSrepairs.
• CarefullyinspectanySRSpartbeforeyouinstallit.
Donotinstallanypartthatshowssignsofbeingdroppedorimproperlyhandled,suchasdents,cracksor
deformation.
• BeforeremovinganyoftheSRSparts(includingthedisconnectionoftheconnectors),alwaysdisconnecttheSRS
connector.
AirbagHandlingandStorage
Donotdisassembletheairbags;ithasnoserviceableparts.Onceanairbaghasbeendeployed,itcannotberepairedor
reused.
Fortemporarystorageoftheairbagduringservice,pleaseobservethefollowingprecautions.
• Storetheremovedairbagwiththepadsurfaceup.
• Keepfreefromanyoil,grease,detergent,orwatertopreventdamagetotheairbagassembly.

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• Storetheremovedairbagonsecure,flatsurfaceawayfromanyhighheatsource(exceeding85°C/185°F).
• Neverperformelectricalinspectionstotheairbags,suchasmeasuringresistance.
• Donotpositionyourselfinfrontoftheairbagassemblyduringremoval,inspection,orreplacement.
• Refertothescrappingproceduresfordisposalofthedamagedairbag.
• BecarefulnottobumporimpacttheSRSunitorthesideimpactsensorswhenevertheignitionswitchisON,wait
atleastthreeminutesaftertheignitionswitchisturnedOFFbeforebeginwork.
• Duringinstallationorreplacement,becarefulnottobump(byimpactwrench,hammer,etc.)theareaaroundthe
SRSunitandthesideimpactsensor.Theairbagscouldaccidentallydeployandcausedamageorinjury.
• Afteracollisioninwhichtheairbagsweredeployed,replacethefrontairbagsandtheSRSunit.Afteracollisionin
whichthesideairbagwasdeployed,replacethesideairbag,thefrontimpactsensorandsideimpactsensoronthe
sidewherethesideairbagdeployedandtheSRSunit.Afteracollisioninwhichtheairbagsorthesideairbagsdid
notdeploy,inspectforanydamageoranydeformationontheSRSunitandthesideimpactsensors.Ifthereisany
damage,replacetheSRSunit,thefrontimpactsensorand/orthesideimpactsensors.
• DonotdisassembletheSRSunit,thefrontimpactsensororthesideimpactsensors
• TurntheignitionswitchOFF,disconnectthebatterynegativecableandwaitatleastthreeminutesbeforebeginning
installationorreplacementoftheSRSunit.
• BesuretheSRSunit,thefrontimpactsensorandsideimpactsensorsareinstalledsecurelywiththemounting
bolts.
• DonotspillwateroroilontheSRSunit,orthefrontimpactsensororthesideimpactsensorsandkeepthemaway
fromdust.
• StoretheSRSunit,thefrontimpactsensorandthesideimpactsensorsinacool(lessthan104°F/40°C)anddry
(lessthan80%relativehumidity,nomoisture)area.
WiringPrecautions
SRSwiringcanbeidentifiedbyspecialyellowoutercovering(excepttheSRScircuitsunderthefrontseats).
Observetheinstructionsdescribedinthissection.
• Neverattempttomodify,splice,orrepairSRSwiring.
IfthereisanopenordamageinSRSwiring,replacetheharness.

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• Besuretoinstalltheharnesswiressothattheyarenotpinched,orinterferewithotherparts.
• MakesureallSRSgroundlocationsareclean,andgroundsaresecurelyfastenedforoptimummetaltometal
contact.Poorgroundingcancauseintermittentproblemsthataredifficulttodiagnose.
PrecautionsforElectricalInspections
• Whenusingelectricaltestequipment,inserttheprobeofthetesterintothewiresideoftheconnector.
Donotinserttheprobeofthetesterintotheterminalsideoftheconnector,anddonottamperwiththeconnector.
• Useaushapedprobe.Donotinserttheprobeforcibly.
• Usespecificedserviceconnectorsfortroubleshooting.
Usingimpropertoolscouldcauseanerrorininspectionduetopoormetalcontact.
SpringloadedLockConnector

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AirbagConnector(I)
Connecting
1. Toreconnect,holdthepawlsideconnectorhalf,andpressonthebackofthesleevesideconnectorhalfinthe
directionshown.Asthetwoconnectprhalvesarepressedtogether,thesleeve(A)ispushedbackbythepawl(C).
Donottouchthesleeve.
2. Whentheconnectorhalvesarecompletelyconnected,thepawlisreleased,andthespringloadedsleevelocksthe
connector.
AirbagConnector(II)

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Connecting
Holdbothconnectorhalvesandpressfirmlyuntiltheprojection(C)ofthesleevesideconnectorclickstolock.
WARNINGLAMPACTIVATION
1. Activefaultorhistoricalfaultcounterisgreaterorequalto10
2. Normalorhistoricalfaultcounterislessthan10
3. LossofbatterysupplytotheSRSCM:warninglampturnedoncontinuously.
4. Lossofinternaloperatingvoltage:warninglampturnedoncontinuously.
5. LossofSRSCMoperation:warninglampturnedoncontinuously.
6. SRSCMnotconnected:warninglampturnedoncontinuouslythroughtheshortingbar.
7. ResetbytheWatchdogTriggerfailure:warninglampflashedorturnedoncontinuously.
TELLTALELAMPACTIVATION
DESCRIPTION

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TheTelltaleLampindicatesthePassengerAirbag(PAB)enabledisablestatusbasedonoccupantstatusofpassenger
seat.Ifthepassengerseatisoccupiedwithchild(orchildseat),thePassengerAirbagisdisabledandtheTelltale
LampisturnedONtoinformthedriverthatthePABisdisabled.
AssoonasoperatingvoltageisappliedtotheSRSCMignitioninput,theSRSCMactivatestelltalelampproveout.
OCSwillsendanindeterminatestatustotheSRSCMasadefaultsettingforpassengerairbagdeploymentduringthe
proveoutperiod.AftercrashifOCSgetsresetandsendstheindeterminatestatus,thetelltalelampwillbeONaslong
astheoccupantstatusisintheindeterminatestatus.Occupantstatusinformationandtelltaleststusareasbelow
table.
OccupantStatus TelltaleStatusIndicator PassengerAirbag
Empty(buckled) ON Disable
Empty*unbuckled) OFF Disable
Small ON Disable
Large OFF Available
Indeterminate ON Disable
Afterignitionon,telltalelampwillturnonfor4secondsandturnofffor3secondsduringtheinitializationphaseandbe
turnedoffafterwarduntilreceivefirstvalidsuppressionmessagefromOCSsystem.
Restraint>GeneralInformation>GeneralInformation
Description
Thesupplementalrestraintsystem(SRS)isdesignedtosupplementtheseatbelttohelpreducetheriskorseverityof
injurytothedriverandpassengerbyactivatinganddeployingthedriver,passenger,sideairbagandbeltpretensioner
incertainfrontalorsidecollisions.
TheSRS(Airbag)consistsof:adriversideairbagmodulelocatedinthecenterofthesteeringwheel,whichcontains
thefoldedcushionandaninflatorunit;apassengersideairbagmodulelocatedinthepassengersidecrashpad
containsthefoldedcushionassembledwithinflatorunit;sideairbagmoduleslocatedinthedriverandpassengerseat
containthefoldedcushionandaninflatorunit;curtainairbagmoduleslocatedinsideoftheheadlinerwhichcontains
foldedcushionsandinflatorunits.ThePassengerOccupantclassificationSystem(OCS)utilizesbladderplaced
betweenthepassengerseatcushionandsuspensiontomeasuretheoccupant’sloadingforceonthevehicleseat.Seat
TrackPositionSensor(STPS)locatedindriverandpassengerseatinterfaceswithSRSCMandwillhelpindetermining
whethertosuppresseitherstageofamultistageairbagsystem.SRSCMislocatedunderthecenterconsole.The
impactsensingfunctionoftheSRSCMiscarriedoutbyelectronicaccelerometerthatcontinuouslymeasurethe
vehicle'saccelerationanddeliversacorrespondingsignalthroughamplifyingandfilteringcircuitrytothe
microprocessor.
SRSCM(SRSControlModule)

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SRSCMwilldetectfrontimpactwithfrontimpactsensor,andsideimpactwithsideimpactsensor,anddetermine
airbagmoduledeployment.
1. DC/DCconverter:DC/DCconverterinpowersupplyunitincludesup/downtransformerconverter,andprovideignition
voltagefor2frontairbagignitioncircuitsandtheinternaloperationvoltageoftheSRSCM.Iftheinternaloperation
voltageisbelowcriticalvaluesetting,itwillperformresetting.
2. Safetysensor:Safetysensorislocatedinairbagignitioncircuit.Safetysensorwilloperateairbagcircuitatany
deploymentconditionandreleaseairbagcircuitsafelyatnormaldrivingcondition.Safetysensorisadoublecontact
electromechanicalswitchthatwillclosedetectingdecelerationabovecertaincriteria.
3. Backuppowersupply:SRSCMhasseparatebackuppowersupply,thatwillsupplydeploymentenergyinstantlyin
lowvoltageconditionoruponpowerfailurebyfrontcrash.
4. Selfdiagnosis:SRSCMwillconstantlymonitorcurrentSRSoperationstatusanddetectsystemfailurewhilevehicle
powersupplyison,systemfailuremaybecheckedwithtroublecodesusingscantool.(HiScan)
5. Airbagwarninglampon:Upondetectingerror,themodulewilltransmitsignaltoSRSCMindicatorlamplocatedat
cluster.MILlampwillindicatedriverSRSerror.Uponignitionkeyon,SRSlampwillturnonforaboutsixseconds.
6. Troublecoderegistration:Uponerroroccurrenceinsystem,SRSCMwillstoreDTCcorrespondingtotheerror.DTC
canbeclearedonlybyHiScan.However,ifaninternalfaultcodeisloggedorifacrashisrecordedthefaultclearing
shouldnothappen.
7. Selfdiagnosticconnector:DatastoredinSRSCMmemorywillbeoutputtoHiScanorotherexternaloutputdevices
throughconnectorlocatedbelowdriversidecrashpad.
8. Onceairbagisdeployed,SRSCMshouldnotbeusedagainbutreplaced.
9. SRSCMwilldeterminewhetherpassengerputonseatbeltbythesignalfrombuiltinswitchinseatbeltbuckle,and
deployfrontseatairbagateachsetcrashspeed.
10. SideairbagdeploymentwillbedeterminedbySRSCMthatwilldetectsatellitesensorimpactsignaluponside
crash,irrespectivetoseatbeltcondition.
Restraint>GeneralInformation>SpecialServiceTools
SPECIALSERVICETOOLS
Tool(NumberandName) Illustration Use
Deploymenttool
0957A34100A
Airbagdeploymenttool
Deploymentadapter
0957A38510
Usewithdeploymenttool.(DAB,PAB)

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Deploymentadapter
0957A38100
Usewithdeploymenttool.(SAB)
Deploymentadapter
0957A38500
Usewithdeploymenttool.(CAB,BPT)
Dummy
0957A38200
Simulatortochecktheresistanceof
eachwiringharness
Dummyadapter
0957A38300
Usewithdummy(SAB)
Dummyadapter
0957A2G000
Usewithdummy
(DAB,PAB,CAB,BPT)
DAB:DriverAirbag
PAB:PassengerAirbag
SAB:SideAirbag
CAB:CurtainAirbag
BPT:BeltPretensioner
Restraint>GeneralInformation>ComponentsandComponentsLocation
airbagsystem
components

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COMPONENTSLOCATION
DRIVERAIRBAG(DAB)/PASSENGERAIRBAG(PAB)

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SIDEAIRBAG(SAB)
FRONTIMPACTSENSOR(FIS)