Kilews SKP-BC32HL-100N User manual

電動起子控制器操作手冊
OPERATION AND MAINTENANCE MANUAL
SKP-BC32HL-100N
(In: AC 100~240V Out: DC 24V / 32V )
奇力速工業股份有限公司
KILEWS INDUSTRIAL CO., LTD.
http://www.kilews.com
Y2F077-1-004

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1
Metal Assembly Screwdrivers are designed for installing threaded fasteners in light industrial and appliance
manufacturing applications.
KILEWS is not responsible for customer modification of tools for applications on which KILEWS was not
consulted.
Important safety information enclosed.
Read all these instructions before placing tool in service or operation this tool and save these instructions. It
is the responsibility of the employer to place the information in this manual into the hands of the operator.
Failure to observe the following warnings could result in injury. When using electric tools, Basic safety
precautions should always be followed to reduce the risk of fire, electric shock and personal injury, including
the following:
1.General Safety Rules………………………………………………..………………………………
1
2.Important Safety Instructions………….…………………………..……………….………………
2
3.Operations Cautions…….………….……………………………………..………..……………….
4
4.Main Technical parameters……..…………………………………………..………………………
5
Control panel specifications………………………………………………..…….…………………
6
Functions of Keys on Panel…………………………………………………………………………
7
I/O Inserting Hole……………………………………………………………..…..………………….
8
Functional Dip Switch…………….………………………………………..………………………...
9
5.System Setting………………………………………..……………………………….……………..
11
6.Simulated Learning………………………………………..……………………….........................
13
7.Grounding………………………………………..…………………………………….....................
13
8.Servicing………………………………………..…………………………………………………….
13
9.Explosive Drawing for Parts /Spare- Part List………………………..……………………………
25
一、重要安全說明事項………………………………………………………………………………………
15
二、操作須知…………………………………………………………………………………………………
15
三、主要技術參數……………………………………………………………………………………………
16
四、面板規格…………………………………………………………………………………………………
17
面板按鍵功能說明………………………………………………………………………………………
18
I/O 插孔功能說明….……………………………………………………………………………………
19
指撥開關功能說明………………………………………………………………………………………
20
五、系統設定方式……………………………………………………………………………………………
21
六、自動學習設定步驟………………………………………………………………………………………
24
七、接地說明…………………………………………………………………………………………………
24
八、零件分解圖/零件表………………………………………………………………………………………
25
NOTICE
WARNING

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2
WARNING! Read all instructions Failure to follow all instructions listed below may result in electric shock
fire and/or serious injure. The term “power tool” in all of the warning listed below refer to your mains operated
(corded) power tool or battery operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
1) Electrical Safety
a) Keep work area clean and well lit. Cluttered and dark areas invite accidents.
b) Do not operate power tools in explosive atmosphere, such as in the presence of flammable liquids,
gases or dust. Power tools creat sparks which may ignite the dust of fumes..
c) Keep children, and bystanders away while operating a power tool. Distractions can cause you to lose
control.
2) Electrical Safety
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter
plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of
electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Don’t expose power tools to rain or wet conditions. Water entering a power tool will increase the risk
of electric shock.
d) Do not abuse the cord. Never use the cord to carrying, pulling or unplugging the power tool. Keep
cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk
of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of
cord suitable for outdoor use reduces the risk of electric shock .
3) Personal Safety
a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not
use power tool while you are tired or under the influence of drugs, alcohol, or medication.
A moment of inattention while operating power tools may result in serious personal injury.
b) Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c) Avoid accidental starting. Ensure the switch is in the off position before plugging in. Carrying power
tools with your finger on the switch or plugging in power tools that have the switch on invites accidents.
d) Remove any adjusting keys or wrench before turning the power tool on. A wrench or a key that is left
attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the
power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair,clothing, and gloves away
from moving parts. Loose clothes, jewellery, or long hair can be caught in moving parts
g) If devices are provided for the connection of dust extraction and collection facilitys, ensure these
are connected and properly used. Use of these devices can reduce dust related hazards.
h) If devices are provided for the connection of dust extraction and collection facilitys, ensure these
are connected and properly used. Use of these devices can reduce dust related hazards.
Important Safety Instructions

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3
4) Power tool Use and Care
a) Do not force the power tool. Use the correct power tool for your application. The correct power tool
will do the job better and safer at the rate for which it was designed.
b) Do not use power tool if switch does not turn it on or off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source before making any adjustments, changing accessories,
or storing the power tools. Such preventive safety measures reduce the risk of starting the power tool
accidentally.
d) Store idle power tools out of reach of children and do not allow persons unfamiliar with the power
tool or these instructions to operate the power tool. Power tools are dangerous in the hands of
untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and
any other condition that may affect the power tools operation. If damaged, have the power tool
repaired before use. Many accidents are cause by poorly maintained power tools.
f) Keep cutting tools sharp and clean, Properly maintained cutting tools with sharp cutting edges are less
likely to bind and are easier to control.
g) Use the power tools, accessories and tool bits ect., in accordance with these instructions and in
the manner intended for the particular type of power tool, taking into account the working
conditions and the work to be performed. Use of the power tool for operations different from intended
could result in a hazardous situation.
5) SERVICE
a) Have your power tool serviced by qualified repair person using only indentical replacement parts,
This will ensure that the safety of the power tool is maintained.
Additional information shall be provide
a) Instruction for putting into use
1. Setting-up or fixing power tool in a stable position as appropriate for power tools which can be mounted
on a support.
2. Assembly
3. Connection to power supply, cabling, fusing, socket type and earthing requirements.
4. Illustrated description of functions.
5. Limitations on ambient conditions.
6. List of contents.
b) Operating Instructions.
1. Setting and testing.
2. Tool changing.
3. Clamping of work.
4. Limits on size of work piece.
5. General instructions for use.
c) Maintenance and servicing.
1. Regular cleaning, maintenance, and lubrication.
2. Servicing by manufacture or agent, list of addresses.
3. List of user-replaceable parts.
4. Special tools which may be required.

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4
1. Please read the operating manual thoroughly and comply with safety regulation to operate this
Multi-Function Controller.
2. Please grasp the plug of power cord while plugging in or out the plugs of connecting cord of Electric
Screwdriver and power cord.
3. Please fix the power controller to avoid any danger of pulling and dragging the power cord.
4. Do not near oil, chemical materials or heated objects, also please be alert not to scratch the power cord
by sharp object.
5. This type of Controller can only be applied to Kilews Electric Screwdriver with Counter. Do not use
Electric Screwdriver Controller on other types of machinery.
6. In case of the Controller is overheated or overloaded with maximum current rating of fuse, the
high-speed fuse will be melt down and cut off the power. If the Controller continues to jump off or has an
abnormal switching reaction, please stop the operation immediately and send back the Controller for
repair.
7. When Electric Screwdriver is running, if slides Forward/Reverse Switch instantly, device will generate the
protection program to force Electric Screwdriver stop.
8. Please do not disassemble Electric Screwdriver casually and try to repair it by self.
9. When Controller is not in use, please turn the main power switch OFF and unplug the power.
10. The electric frequency will be lower when the voltage is adjusted as Lo or below 32V,so the torque of the
electric screwdrivers can't be worked out except below scale of 4.
＊Please arrange to use the whole set of Electric Screwdriver SKD-BC series except SKD-BC100
series with the Multi-Function Controller.
＊Please arrange to use together with Kilews SKD-BC series Electric Screwdriver. If operator uses
different brand of Electric Screwdriver and repair tools with parts or accessories not from Kilews
manufacturer, it may cause the Controller malfunction or poor quality. As a result, all of product
guarantees will be void and no obligation to the manufacturer.
＊When Electric Screwdriver is running, if operator slide Forward/Reverse switch instantly, device will
turn on the protection program to force the Electric Screwdriver stop running.
＊Don't swtich HI/LO changeover button when the screwdriver running.
＊To plug or unplug the DC connector must wait the LED OFF after power off.
CAUTION
Operations Cautions

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5
Model No
SKP-BC32HL-100N
Input Voltage
AC 100~240V 50/ 60HZ
Output Voltage
DC 32/ 24V 1.875A
Power Consumption
60W
Counting Numbers
1~99
Counting Method
Count forward / Count backward
Connecting Sensor
ON / OFF
Sensing Switch Mode
ON (2 Sensor) / OFF (1 Sensor)
Slow-Start Time Adj.
0.1~9.9 seconds
Slow-Start Speed Adj.
35％~85％L0~L9 Rated speed
Stop Detecting Time (Lower limit)
0.01~9.90 seconds
Stop Detecting Time (Upper limit)
0.1~9.9 seconds
Disqualification Detecting Alarm
On/ Off/ FF/ EF with LED Light and Buzzer
Auto response/Manual response
ON / OFF
External Connection Input
Confirm key / Reset Key
AffirmativeAffirmativeswitch/recovery switch
External Connection Output
OK / NG / OK ALL
Electric Screwdriver Speed Control
HI / LO；Slow Start
Size(mm)
200 *130*100
Weight(Kg)
1.57
Applicable Electric Screwdrivers
SKD-BC512LF；SKD-BC512PF
SKD-BC519L ；SKD-BC519P
SKD-BC517LF；SKD-BC517PF
Accessories
Power cord*1
※SKP-BC32HL-100N must be used with SIX PIN screwdrivers , so please confirm the screwdriver’s type is
SKD-BC series and the connector is SIX PIN when using.
Step of the screwdriver confirmation:：
“SKD-BC” type.1、Confirm the sticker is
2、Confirm the screwdriver’s CONNECTOR type is SIX PIN.
3、Confirm the connect cable between screwdriver and power controller is SIX wires.
Main Technical parameters

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6
NO.
Parts Name
NO.
Parts Name
1
LED Indicator
12
System Build-in Reset Key
2
HI / LO Speed Switch
13
POWER/CLEAR Key
3
Key setting lock
14
Functional Selection / Confirm Key
4
BC 6Pin Connector
15
Buzzer hole
5
WORK Light
16
Power point
6
OK Light
17
POWER SWITCH
7
N.G Light
18
I/O Inserting Hole ＊Instruction
8
24V Light
19
Functional Dip Switch ＊Instruction
9
32V Light
20
GND
10
Up-Selecting Key
11
Down-Selecting Key
Control panel specifications
16
17
18
19
2
3
4
5
8
11
9
10
6
7
13
12
1
14
20
15

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7
Functions of Keys on Panel：
Key
Description of function.
Remarks
POWER：Power Switch
To press for Eight seconds, the system will be shut down and LED Display
and WORK indicator light will be shut off.
To return counting function under shutting down counter condition, push three
seconds to open the counter.
CLEAR：Clear Switch
During counting, press this key for three seconds back to reset the counting.
SELECT：
To press this key Seven seconds any time will enter to system menu. That is:
SL----- SC-----At------RC-----SP-----Ht-----Lt------LL-----CHECK
CONFIRM：
When DIP SW3 ON, reaching set up number , the system will request the
operator to confirm.
Refer to
CONFIRM
mode
UP：
In system menu, pressing the key to increase the number.
This key will point out user set-up number and unit during the process :
U1：No.1 setting number. U2：No.2 setting number.
U3：No.3 setting number. U4：No.4 setting number.
U5：No.5 setting number.
DOWN：
In system menu, pressing the key to decrease the number.
This key will point out user set-up number and group during the process :
U1：No.1 setting number. U2：No.2 setting number.
U3：No.3 setting number. U4：No.4 setting number.
U5：No.5 setting number.
+
Up+Down：
Select the following modes.
When fastening screw,
completing work and if
mistaken operation, the buzzer
sou d will be on.
ork completed and wrong
operation will cause buzz.
Wrong operation will be
buzzed.
As one screw is fastened and
work is completed, buzzer will be
on; wrong operation will be no
sound.
S.RESET：SYSTEM RESET
Because of voltage or operation cause system abnormal , push this key back
to the initial number.
＋
LC
Lock key function
Un
Unlock function
Unlock function
HL
Lock key function

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8
I/O Inserting Hole：
CN1(V+) and CN5(COM) can provide DC 12V
If users need different DC voltage, they must use their own step-down circuit to decrease voltage.
Terminal Connecting Diagram：
*If user need to input voltage to drive the alert instrument, do not use over DC12V 10mAvoltage.
Output: Input:
No
Name
In/Out
Content
wave pattern of signals
Remark
CN1
V+
DC12V
Device built-in output voltage
DC12V
CN2
OK
Output
Output one signal
after finishing one
screwing job.
Auto start If operator needs to
input voltage, please do not
exceed DC 12V/ 10mA
CN3
NG
Output
Output one signal
when having an
erroneous
operation
Auto start If operator needs to
input voltage, please do not
exceed DC 12V/ 10mA
CN4
OK ALL
Output
Output one signal
after finishing the
setting value of
screw number
count.
Auto start If operator needs to
input voltage, please do not
exceed DC 12V/ 10mA
CN5
COM
－
CN6
GATE
Input
confirm switch for
external
connection
OFF：
ON：
Input one confirming signal which
allows device to judge if the
fastener is an effective value.
Sensing switch: External
connection switch for operation,
allows to connect one or two
switches.
To connect any switch, it must be
connected or linked with COM
(CN5)
CN7
CLR
Input
CLEAR Switch for
external
connection
Clear remaining screws count
number, available for the external
connection of confirming switch.
To connect any switch, it must be
connected or linked with COM
(CN5)
CN8、9
OK
Output
input voltage do not exceed
±60V / ±400mA
CN10、11
NG
Output
input voltage do not exceed
±60V / ±400mA
CN12、13
OK ALL
Output
input voltage do not exceed
±60V / ±400mA

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9
Functional Dip Switch：
Instruction：
SW1: Selects ON, count forward screws number as 1-----2-----3------4------5-------------------1….
Selects Off, count backward the screws number as 5-----4-----3-----2------1-------------------5…
SW2: Sensing Switch, select ON means Counter needs external sensing switch, SKP-BC32HL-100N must
be in accordance with the sensing switch mode to determine if electric screwdriver will work. Select
OFF means unnecessary for external switch, count number don’t have to consider external switch to
determine if it works.
SW3: The Count number Reset Mode, when counting screws number reach to the setting value, counter
must be reset to default value, if select ON which stands for manual reset, user must
press ”SELECT/CONFIRM” Key on the panel back the setting count number, otherwise Electric
Screwdriver is unable to start under no confirming situation on the device. Select OFF makes system
automatically to recover from the setting count number.
SW4: Switching Mode: Select ON means the external SENSOR need to have two signals been sent to
SKP-BC32HL-100N which stands for the fastener on operational process need to go through the
sensor on machine table to identify the fastener has been removed from working table, and new
fastener goes through another SENSOR for confirming the new fastener that has reached the working
table. Therefore two confirming signals allow SKP-BC32HL-100N to start the Electric Screwdriver
running. Select OFF means only need one SENSOR to confirm the fastener that has been removed
from this working table, this allows Electric Screwdriver starts to work.
CONFIRM ：
Code
Instruction
Notations
Once confirm the external sensor..
SW2 (ON)+SW3(OFF)+SW4(OFF)
Output
Twice confirm the external sensor.
SW2 (ON)+SW3(OFF)+SW4(ON)
Output
Manual confirm the panel .
SW3 (ON)+SW2(OFF)+SW4(OFF)
Panel CONFIRM
A switch SENSOR confirm + manual CONFIRM on the Panel
SW2(ON)+SW3(ON)+SW4(OFF)
Output + Panel
CONFIRM
SW2(ON)+SW3(ON)+SW4(ON) Two switch SENSOR confirm +
manual CONFIRM Panel
SW2(ON)+SW3(ON)+SW4(ON)
Output+ Panel
CONFIRM
Reset to the default setting..
CLEAR
※The error when the screw fastened was occurred during the external mode confirmation, the
system will detect the abnormal state. The LED will show error code and the buzzer wil ring.
The operator must confirm the external sensor and press CONFIRM.
SW
Name
OFF
ON
1
Counting Mode
Count Backward
Count Forward
2
Sensor Switch
Stop
Work
3
Manual Confirm Mold
Auto Zero
Start the Manual
Confirmation
4
Switching Mode
Once Confirm
Twice Confirm
5
Auto Calculating
Mode
Stop
Work
6
Units arrangement
Mode
Stop
Work
7
Reverse resuming
only one screw
count backward
Enable to count
backward within the
screws quantity setting

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10
SW5: Auto-Learning Mode: The Counter counts screws number with the judging value OK & NG which is set
up by Ht and Lt, this Auto-Learning Mode is completely using Electric Screwdriver to fasten screws
practically, memorize the screwing time from beginning to complete fastening automatically, user can
only change this switch to ON, then system will ask how many screws (SC) of the fastening position
been required? If need auto response time setting (At) or if need to use the Slow-Start setting (Rc)?
SW6：Arrangement form: The memory can save five units number, user can push switch ON, the system will
automatically arrange five units, easy for user to make arrangement at work.
SW7：Reverse Resuming：User can turn on the reverse resuming switch to loose screws back. The system is
able to count backward for presetting quantity of screws to be fastened. If the reverse resuming
switch is switched to off, the system is only to do countdown for the last screw.
※If using three units of data only and let three units in cycles. It can set up “00”in counting number on U4, when
SW6 switch ON, the system will automatically move in circle from U1~U3.

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11
※Push three seconds to enter the selection SL====SC====At====RC====SP====Ht====Lt====LL
<Confirm>
Function Name
Set up
Time and
Value
Description
Buzz Time/ Light
Manufactur
er Set-Up
Value
SL
01~05
Screw List
---
---
SC
01~99
Counting number / count-down only
---
05
At
0.1~9.9
Automatic zero time / Signal output time
---
1.0
RC
0.1~9.9
Slow start time
---
---
SP
L0~L9
Speed of start：30％-100％with rated L0~L9
---
L0
Ht
0.0~9.9
Ht time Stop time ( Show wrong as screwdriver
can’t sop at set time after starting, can be used to
test stripped screws
Five buzz and LED red
flash
2.0
Lt
0.00~9.90
Lt time will show wrong as screwdriver stops before Lt
after starting, can test screw is not properly fastened at its
position. .
Two buzz and LED red
flash
0.00
LL
0.01~9.90
Reconfirm time after fastening.
---
0.00
Backward to
Count-Up )
1 COUNT
When screwdriver is backward, the number will be
back one
---
---
Ln
---
Automatic learning.
LED keeps flash of light
---
Buzzer
Er
Wrong
Set-Up
---
Wrong Set-Up, such as Lt＞Ht
Continue to ring and LED
red flash. Press
select/confirm show Er
---
PROCESS TO SET UP SYSTEM:
1、Please connect the cord, turn on the power switch until LED shows number.
2、Please press SELECT key over three seconds till buzzer making sound, the panel will show ,
to push UP/DOWN to decrease or increase the number, it can set up five units of number.
3、To press SELECT key, buzzer will sound, the panel will show , to push UP/DOWN to
decrease or increase number, the maximum can set up 99.
SC: To set up counting number.
4、To press SELECT, the screen will show , push UP/DOWN to increase or decrease
number, the maximum can set up 9.9.
At: Automatic set up CLEAR time.
5、To press SELECT, the screen will show , push UP/DOWN to increase or decrease
number, the maximum can set up 9.9.
Rc: To set up slow-start time.
6、To press SELECT, the screen will show , , push UP/DOWN to increase or decrease
number between L0~L9, the maximum can set up L9.
SP：To set up speed of slow start.
7、To press SELECT, the screen will show , push UP/DOWN to increase or decrease
number, the maximum can set up 9.9.
Ht:：Stop time.
8、To press SELECT, the screen will show , push POWER key , adjust decimals,
UP/DOWN to increase or decrease number, the maximum can set up 9.90.
Lt: Set up Detect Start Time.”02.”means 0.02.
System setting

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12
9、To press SELECT, the screen will show , push POWER key , adjust decimals
00. push UP/DOWN to increase or decrease number, the maximum can set up 9.90.
LL: No times confirmed within set-up time after fastening. “02.” means 0.02
10、To press SELECT to confirm.
Data Chart：
Execute under general pre-set program：
Start
＊If the screwdriver stop time is in dotted line. it is normal fastening. “OK”will be shown.
＊If the screwdriver stop time is before Lt or over Htstop is before Ht or over Lt, it is “N.G.”.
＊User can freely adjust Ht. However, if Ht and Lt is closer, it will request more precise.
＊If the user press the push button of the screwdriver after Ht and Lt setting, it is “N.G”.
Ht/Lt mainly set up the period of time. If stop is within the set period, it means OK. In
contras, it will be (NG), as stop before Lt or after Ht. and should reconfirm whether wrong
screws is taken. More precise requested means more correct Ht/Lt set-up should be. The
LT accepts 0.00, but it can be increased or decreased in SELECT.
STAR
T
STOP
Lt
0.5 s
Ht
2.0 s
If screwdriver stops before Lt.
If screwdriver has no stop after Ht.
N.G
N.G
OK
It is “OK” as
screwdriver stops
between Lt and Ht.
Screws stuck or wrong screws
Screws stripped or wrong screws
Lt=0.02
Ht=2.0
LL=1.0
OK
N.G
N.G

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13
1、The switch mode SW5 change into ON.
※When SW5 change to ON, it will force to enter simulated learning procedure, any function will not work.
2、When it changes to ON, LED will flash. The user can set whether or not counting screws, starting
slow-start. The simulated learning function will be turned on after these necessary condition
confirming.
------------------------------------- ---------------- -------------- -------CHECK
3、When set up finish, LED will show 0.0 and the user can test to fasten screws, When screwdriver starts,
LED will show the count. When screwdriver shut-off, that means time to fasten screws. User can
proceed many tests until satisfaction. User can change SW5 switch to OFF, the system will set up
Lt/Ht time automatically.
4、If user does not satisfy number, user can change SW5 to OFF, push SELECT over Seven seconds,
then enter menu to change.
System procedure：
SL<SELECT>SC--<SELECT>--At--<SELECT>--Rc---<SELECT>--SP--<SELECT>--Ht--<SELECT>--Lt--<SELECT>LL--<SELECT>CHECK
When use Electric Screwdriver Controller, it should be grounded to avoid operator getting electrical shock.
This controller is equipped with 3 leading wires and 3 pins of grounding plug to fit for grounding type of outlet.
The grounding wire must be connected firmly with power supply equipment for effective grounding result.
The leading wire with yellow-green color is a grounding wire. Never attempt to connect this yellow-green
color wire on electrified connector, this Controller has built-in grounding wire with electric leakage safety
grounding and additionally, the Controller can eliminate ESD static, which is produced by running the electric
screwdriver, via grounding wire.
Maintenance and Inspection :
1. The controller must be operated in top condition, one day working hour must be not more than eight hours.
2. Please note don’t let the controller get over heated, every minute use 10~15 screws to operate.
3. The frequency use of this electric screw driver is over eight hours a day, still it needs periodically testing
and treatment. Every 5-6 months.
ON
OFF
Simulated Learning
Servicing
Grounding

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14
1. The use of other than genuine KILEWS replacement parts may Result in decreased tool performance
and increased maintenance, and may invalidate all warranties.
2. All repairs and maintenance of this tool and its word must be performed by an authorized service
center.
3. KILEWS is not responsible for customer modification of tools for applications on which KILEWS was
not consulted.
4. Repairs should by made only by authorized, trained personnel. Consult your nearest KILEWS
authorized service center.
5. It is the responsibility of the employer to place the information in this manual into the hands of the
operator.
DO NOT ATTEMPT TO REPAIR THIS
ELECTRIC SCREW DRIVER
SAVE THESE INSTRUCTIONS
DO NOT DESTROY
CAUTION
CAUTION

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15
操作前請閱讀全部說明
（內附零件分解圖）
警告
為了安全起見，在使用電動螺絲起子控制器前請詳閱電動螺絲起子控制器操作說明書，且務必
依照說明書指示操作，並注意所有的警示
1. 使用電動螺絲起子控制器說明書規定的電壓。
2. 使用電源時請確定電流回路與安全開關裝置，並同時將地線接妥。
3. 電動螺絲起子控制器勿置重物或堆積物品，且保持在適當的溫度與濕度狀態下工作。
4. 勿將電動螺絲起子控制器放在通風不良之室內，或暴露在塵埃和金屬屑中
5. 勿將電動螺絲起子控制器放在高溫潮濕的環境或易燃氣體的地方。
6. 勿將電動螺絲起子控制器裝置在高處，應放于安全、平穩、固定的位置，以防止掉落的危險。
7. 不可用電源線拉扯電動螺絲起子控制器，或將電源線從插座上猛拉開。
注意
1、此控制器請搭配整組的專用電動起子 SKD-BC 系列起子使用。
2、此控制器請配合 KILEWS SKD-BC 系列計數器電動起子使用，控制器若搭配非 KILEWS 起子使用，
以及使用非 KILEWS 原廠的零配件維修，而造成控制器發生故障或品質不良，導致一切保證失效本
廠恕不負責。
3、起子在進行中，若瞬間切換正反開關，機器將會啟動保護程式，起子將停止運轉。
4、起子運轉中，禁止切換高低速開關。
5、電源關閉後,需待 LED 燈熄滅後才可插拔 DC 連接線。
1、操作前請詳細閱讀操作手冊，並且按照安全規範操作此電源供應器。
2、當插入或拔開起子連接線和電源線之插頭時，需抓緊電纜線之插頭部分。
3、請將此電源供應器固定，避免因拉扯而造成危險。
4、請勿靠近油 、化學物質或熱的物體，同時也注意不要讓電纜線在工作中刮磨到銳利的物品。
5、此型控制器，只能專門供 KILEWS 無碳刷電動起子計數器專用，勿將電動螺絲起子控制器使用於其
他機械。
6、假如控制器過熱，或負載使用電流超過保險絲最大額定電流時，快速型保險絲會自動熔斷，切斷電源，
持續跳脫或開關動作不正常時，請立即停止操作，並將電動螺絲起子控制器送回修理。
7、起子在進行中，若瞬間切換正反轉開關，機器將會啟動保護程式，起子會停止運轉。
8、請勿任意拆卸電動螺絲起子控制器嘗試自行修復。
9、不使用時將主要電源開關 ”OFF”，並且拔掉電源插頭。
10、當SKP 系列的輸出電壓調整至 Lo 的位置或小於 32V 的位置時，電動螺絲起子的扭力設定請低於刻
度4 位置以下使。
重要安全說明事項
操作須知

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16
型號
SKP-BC32HL-100N
輸入電壓
AC 100-240V 50 / 60HZ
輸出電壓
DC 32V/ 24V 1.875A
輸出功率
60W
計數次數
1~99
計數模式
正數 / 倒數
接續感應器
ON / OFF
感應開關模式
ON (2 Sensor) / OFF (1 Sensor)
緩啟動時間設定
0.1~9.9 seconds
緩啟動轉速設定
35％~85％L0~L9 Rated speed
偵測停止時間(下限)
0.01-9.90 seconds
偵測停止時間(上限)
0.1-9.9 seconds
警示模式
On/ Off/ FF/ EF with LED and buzzer
自動回復/手動回復
ON / OFF
外部接續輸入
確認開關 / 回復開關
外部接續輸出
OK/ NG/ OK ALL
控制起子轉速
HI / LO；緩啟動
外部尺寸(mm)
200 *130*100
重量(Kg)
適用之電動螺絲起子
SKD-BC512LF；SKD-BC512PF
SKD-BC519L ；SKD-BC519P
SKD-BC517LF；SKD-BC517PF
配件
電源線 *1
※搭配 SKP-BC32HL-100N 的起子必須為 6PIN 起子，因此使用者在使用時請確認起子型號必須為
”SKD-BC”系列之起子和連接頭為 6PIN。
確認起子步驟：
1、確認型號貼紙 為 ”SKD-BC”系列起子
2、確認起子連接頭為 6PIN
3、確認連接起子與控制器的連接線為 6芯
主要技術參數

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17
NO.
名稱
NO.
名稱
1
LED 顯示器
12
內置系統重置鍵
2
HI / LO 開關
13
計數器電源 / 清除鍵
3
鑰匙設定鎖
14
功能選擇 / 確認鍵
4
BC6PIN 連接頭
15
蜂鳴器孔
5
計數器工作燈
16
電源插座
6
OK 燈
17
電源開關
7
N.G 燈
18
指撥開關功能 ＊說明
8
24V 燈
19
I/O 插孔功能 ＊說明
9
32V 燈
20
接地線
10
上選鍵
11
下選鍵
面板規格
16
17
18
19
2
3
4
5
8
11
9
10
6
7
13
12
1
14
20
15

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18
面板按鍵功能說明:
按鍵
功能說明
備註
POWER：計數器電源開關
長按 8秒左右，系統會關閉計數器與附加功能，7段LED 會關閉，
WORK 燈也會關閉。
在關閉計數器的情況下要再回復計數器，可按此鍵即可立即打開計數器功能。
CLEAR：回復開關
起子在計數進行中，計數器計數到一半，使用者需要回復清除，可按此鍵，即可回復計數
值
SELECT：功能選擇鍵
任何時候長按此鍵 7秒以上，即進入系統設定畫面，即：
SL----- SC-----At-----RC-----SP-----Ht-----Lt------LL
CONFIRM：系統確認鍵
當DIP SW3 ON 時，每計數到設定的次數時，系統會要求操作人員按此鍵加以確認。
參考 CONFIRM
模式
UP：系統設定畫面時 增加數字鍵;工作時 單獨按 UP 鍵可顯示組別
在使用過程中案此鍵會提示使用者現在第幾組的設定值即：
U1：第 1組設定值
U4：第 4組設定值
U2：第 2組設定值
U5：第 5組設定值
U3：第 3組設定值
DOWN：系統設定畫面時 減少數字鍵;工作時 單獨按 UP 鍵可顯示組別
在使用過程中案此鍵會提示使用者現在第幾組的設定值即：
U1：第 1組設定值
U4：第 4組設定值
U2：第 2組設定值
U5：第 5組設定值
U3：第 3組設定值
+
UP+DOWN:可以設定 模式選擇功能
鎖附一個螺絲、工作完成、錯誤
操作會發出聲響警示操作人員
工作完成 、錯誤操作會發出
聲響警示
錯誤操作會發出聲響 示
每鎖附一個螺絲與工作結束
會發出聲響警示；錯誤操作
不發出聲音
S.RESET：系統重置鍵
系統若因為電壓或操作因素導致系統不正常，可按此鍵讓系統回復到原廠設定值。
＋
LC
鎖鍵功能
Un
解鎖功能
解鍵功能
HL
鎖鍵功能

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19
I/O 插孔功能說明：
No.
名稱
輸入
輸出
內容
信號波形
備註
CN1
V+
DC12V
機器內置輸出電壓 DC 12V
CN2
OK
輸出
鎖完一顆螺絲輸出一
個訊號
自動開啟
若要輸入電壓請勿超過
DC 12V/ 10mA
CN3
NG
輸出
當有錯誤操作輸出一
個訊號
自動開啟
若要輸入電壓請勿超過
DC 12V /10mA
CN4
OK
ALL
輸出
完成設定的螺絲次數
輸出一個訊號
自動開啟
若要輸入電壓請勿超過
DC 12V /10mA
根據”At”設定時間決定。
CN5
COM
－
CN6
GATE
外接確認開關
OFF：
ON：
輸入一個確認信號，使機器判定
被鎖物為有效值。
感應開關：作業上的外接開關，
可以接上一個或兩個開關。
※接任何開關時都必須與 COM
(CN5) 銜接
CN7
CLR
外接 CLEAR 開關。
清除剩餘螺絲次數值，可外接確
認開關
※接任何開關時都必須與
COM (CN5) 銜接
CN8、9
OK
輸出
鎖完一顆螺絲時
CN8、9導通
若要輸入電壓請勿超過
±60V / ±400mA
CN10、11
NG
輸出
當有錯誤操作時
CN10、11 導通
若要輸入電壓請勿超過
±60V / ±400mA
CN12、13
OK
ALL
輸出
完成設定的螺絲次
數,則CN12、13 導通
若要輸入電壓請勿超過
±60V / ±400mA
CN14
COM
－
※CN1(V+)和CN5(COM) 可供給 DC 12V
※若需要其他的 DC 電壓使用者必須自行使用降壓電路來降壓
※若使用者需要輸入電壓來驅動警示儀器，輸入電壓請勿超過 DC12V 10 mA。
端子接線簡圖：
輸出: 輸入: