Kilews SKP-BC32HL User manual

電動起子控制器操作手冊
OPERATION AND MAINTENANCE MANUAL
內附零件分解圖與零件表
SKP-BC32HL
CONTROLLER
OF
LOW VOLTAGE METAL ASSEMBLY SCREW DRIVER
KILEWS INDUSTRIAL CO., LTD.
OBR-T09ce

SKP-BC32HL POWER CONTROLLER (E) CE
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Metal Assembly Screwdrivers are designed for installing threaded fasteners in light
industrial and appliance manufacturing applications.
KILEWS is not responsible for customer modification of tools for applications on which
KILEWS was not consulted.
Important safety information enclosed.
Read all these instructions before placing tool in service or operation this tool and save
these instructions. It is the responsibility of the employer to place the information in this
manual into the hands of the operator. Failure to observe the following warnings could
result in injury. When using electric tools, Basic safety precautions should always be
followed to reduce the risk of fire, electric shock and personal injury, including the
following:
1.General Safety Rules………………………………………………..…….2
2.Operations Cautions…………………………………………………....... 4
3.Main Technical Parameter……………………………………….…….... 5
4.Control Panel Specifications ………………………………………........6
Functions of Keys on Panel …………………………………….7
I/O Inserting Hole Instruction……………………………………8
Dip Switch Functional Instruction……………………………..9
5.System Setting……………………………………………………….…… 10
6.Simulated Learning……………………………………………………..…13
7.Grounding……………………………………………………………..…….13
8.Servicing……………………………………………………………….……13
9.Explosive Drawing for Parts /Spare- Part List………………………..25
一、 重要安全說明事項…………………………………………………..…15
二、操作須知…………………………………………………………………15
三、主要技術參數……………………………………………………………16
四、面板規格…………………………………………………………………17
面板按鍵功能說明……………………………………………..18
I/O 插孔說明……………………………………………………19
功能指撥開關說明…………………………………………..…20
五、 系統設定方式………………………………………………………..…22
六、自動學習設定步驟……………………………………………………….24
七、接地說明……………………………………………………………….…24
八、零件分解圖/零件表………………………………………………………25
NOTICE
WARNING

SKP-BC32HL POWER CONTROLLER (E) CE
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WARNING! Read all instructions Failure to follow all instructions listed below may result
in electric shock fire and/or serious injure. The term “power tool” in all of the warning listed
below refer to your mains operated (corded) power tool or battery operated (cordless)
power tool.
SAVE THESE INSTRUCTIONS
1) Electrical Safety
a) Keep work area clean and well lit. Cluttered and dark areas invite accidents.
b) Do not operate power tools in explosive atmosphere, such as in the presence of
flammable liquids, gases or dust. Power tools creat sparks which may ignite the dust
of fumes..
c) Keep children, and bystanders away while operating a power tool. Distractions can
cause you to lose control.
2) Electrical Safety
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not
use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators,
ranges and refrigerators. There is an increased risk of electric shock if your body is
earthed or grounded.
c) Don’t expose power tools to rain or wet conditions. Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord to carrying, pulling or unplugging the
power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged
or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for
outdoor use.
Use of cord suitable for outdoor use reduces the risk of electric shock .
3) Personal Safety
a) Stay alert, watch what you are doing and use common sense when operating a
power tool. Do not use power tool while you are tired or under the influence of
drugs, alcohol, or medication. Amoment of inattention while operating power tools
may result in serious personal injury.
b) Use safety equipment. Always wear eye protection. Safety equipment such as dust
mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate
conditions will reduce personal injuries.
c) Avoid accidental starting. Ensure the switch is in the off position before plugging
in. Carrying power tools with your finger on the switch or plugging in power tools that
have the switch on invites accidents.
d) Remove any adjusting keys or wrench before turning the power tool on. A wrench
or a key that is left attached to a rotating part of the power tool may result in personal
injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better
control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair,clothing,
and gloves away from moving parts. Loose clothes, jewellery, or long hair can be
caught in moving parts
1. General Safety Rules

SKP-BC32HL POWER CONTROLLER (E) CE
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g) If devices are provided for the connection of dust extraction and collection
facilitys, ensure these are connected and properly used. Use of these devices can
reduce dust related hazards.
4) Power tool Use and Care
a) Do not force the power tool. Use the correct power tool for your application. The
correct power tool will do the job better and safer at the rate for which it was designed.
b) Do not use power tool if switch does not turn it on or off. Any power tool that
cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source before making any adjustments,
changing accessories, or storing the power tools. Such preventive safety measures
reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of reach of children and do not allow persons
unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tools
operation. If damaged, have the power tool repaired before use. Many accidents are
cause by poorly maintained power tools.
f) Keep cutting tools sharp and clean, Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are easier to control.
g) Use the power tools, accessories and tool bits ect., in accordance with these
instructions and in the manner intended for the particular type of power tool,
taking into account the working conditions and the work to be performed. Use of
the power tool for operations different from intended could result in a hazardous
situation.
5) SERVICE
a) Have your power tool serviced by qualified repair person using only indentical
replacement parts, This will ensure that the safety of the power tool is maintained.
Additional information shall be provide
a) Instruction for putting into use
1.Setting-up or fixing power tool in a stable position as appropriate for power tools which
can be mounted on a support.
2.Assembly
3.Connection to power supply, cabling, fusing, socket type and earthing requirements.
4.Illustrated description of functions.
5.Limitations on ambient conditions.
6.List of contents.
b) Operating Instructions.
1.Setting and testing.
2.Tool changing.
3.Clamping of work.
4.Limits on size of work piece.
5.General instructions for use.
c) Maintenance and servicing.
1.Regular cleaning, maintenance, and lubrication.
2.Servicing by manufacture or agent, list of addresses.
3.List of user-replaceable parts.
4.Special tools which may be required.

SKP-BC32HL POWER CONTROLLER (E) CE
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1. Please read the operating manual thoroughly and comply with safety regulation to
operate this Multi-Function Controller.
2. Please grasp the plug of power cord while plugging in or out the plugs of connecting
cord of Electric Screwdriver and power cord.
3. Please fix the power controller to avoid any danger of pulling and dragging the power
cord.
4. Do not near oil, chemical materials or heated objects, also please be alert not to
scratch the power cord by sharp object.
5. This type of Controller can only be applied to Kilews Electric Screwdriver with Counter.
Do not use Electric Screwdriver Controller on other types of machinery.
6. In case of the Controller is overheated or overloaded with maximum current rating of
fuse, the high-speed fuse will be melt down and cut off the power. If the Controller
continues to jump off or has an abnormal switching reaction, please stop the operation
immediately and send back the Controller for repair.
7. When Electric Screwdriver is running, if slides Forward/Reverse Switch instantly,
device will generate the protection program to force Electric Screwdriver stop.
8. Please do not disassemble Electric Screwdriver casually and try to repair it by self.
9. When Controller is not in use, please turn the main power switch OFF and unplug the
power.
10. Installation shall be installed and protected in accordance with national wiring rules.
*Please arrange to use the whole set of Electric Screwdriver SKD-BC series with the
Multi-Function Controller.
*Please arrange to use together with Kilews SKD-BC series Electric Screwdriver. If
operator uses different brand of Electric Screwdriver and repair tools with parts or
accessories not from Kilews manufacturer, it may cause the Controller
malfunction or poor quality. As a result, all of product guarantees will be void and
no obligation to the manufacturer.
*When Electric Screwdriver is running, if operator slide Forward/Reverse switch
instantly, device will turn on the protection program to force the Electric
Screwdriver stop running.
2. Operations Cautions
CAUTION

SKP-BC32HL POWER CONTROLLER (E) CE
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Model No SKP-BC32HL
Input Voltage AC 100-240V 50/60HZ
Output Voltage DC 32V/ 20V 1.8A/3A
Power Consumption 60W
Counting Numbers 1-99
Counting Method Count forward/Count down
Connecting Sensor ON / OFF
Sensing Switch Mode ON (2 Sensor) / OFF (1 Sensor)
Slow-Start Time Adj. 0.1-9.9 seconds
Slow-Start Speed Adj. 30%-100%Rated speed
Start Detecting Time 0.01-9.99 seconds
Stop Detecting Time 0.1-9.9 seconds
Disqualification Detecting Alarm On/ Off/FF/EF with LED Light and Buzzer
Qualification Detecting Alarm On/Off/FF/EF with LED Light and Buzzer
Auto response/Manual response ON/OFF
External Connection Input Confirm key/Reset Key
External Connection Output OK / NG / OK ALL
Electric Screwdriver Speed Control SPEED:HI/LO ;Slow Start
Size(mm) 150 *48*130(mm)
Weight(Kg) 0.9
Applicable Electric Screwdrivers
SKD-BC203L
SKD-BC207L
SKD-BC210L
SKD-BC512L ;SKD-BC512P
SKD-BC519L ;SKD-BC519P
SKD-BC512LF ;SKD-BC512PF
Accessories Power cord*1
Suspension Bail *2
Terminal Block *1
※SKP-BC32HL must match with SIX PIN screwdrivers , please confirm the screwdriver’s type is SKD-BC
and connector is seven PIN when user is using it.
To confirm procedure of screwdriver::
1、Toconfirmthestickeris “SKD-BC”type.
2、To confirm screwdriver’s CONNECTOR is SIX PIN.
3、To confirm the connect cable between Screwdriver and power controller is SIX wires.
3. Main Technical parameters

SKP-BC32HL POWER CONTROLLER (E) CE
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① LED Indicator ⑪6Pin Connector
②WORK Light ⑫ Power Plug
③OK Light ⑬ Grounding Wire
④NG Light ⑭ HI/LO Speed Switch
⑤POWER/CLEAR Key ⑮ POWER SWITCH
⑥Functional Selection/Confirm Key ⑯ I/O Inserting Hole * Instruction
⑦Up-Selecting Key ⑰ Functional Dip Switch * Instruction
⑧Down-Selecting Key ⑱ Rubber shim
⑨System Build-in Reset Key ○
19 Suspension bail
⑩Power Indicator
4. Control panel specifications
○
3
○
4
○
5
○
6 ○
7 ○
8 ○
9
○
16 ○
17
○
18
○
10
○
19
○
1
○
2○
11 ○
12 ○
14
○
13 ○
15

SKP-BC32HL POWER CONTROLLER (E) CE
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Functions of Keys on Panel:
Key Description of function. Remarks
POWER: Power Switch
To press for six seconds, the system will shut down functions , LED Display light and
WORK light will be shut off.
To return counting function under shutting down counter condition, push three seconds to
open the counter.
CLEAR: Clear Switch
In the middle of counting, push this key for three seconds back to initial.
SELECT:
To push this key three seconds any time to enter system. That is:
SL----- SC-----At------Rc-----SP-----Ht-----Lt------LL-----CHECK
CONFIRM:
When DIP SW3 ON, reaching set up number , the system will ask the operator to
confirm.
Refer to
CONFIRM mode
UP:
When entering system, this key can increase the number.
This key will point out user set-up number and unit during the process :
U1: No.1 setting number.
U2: No.2 setting number.
U3: No.3 setting number.
U4: No.4 setting number.
U5: No.5 setting number.
DOWN:
When entering system, this key can decrease number.
This key will point out user set-up number and group during the process :
U1: No.1 setting number.
U2: No.2 setting number.
U3: No.3 setting number.
U4: No.4 setting number.
U5: No.5 setting number.
+
When fastening screw, completing work and if mistaken
operation, the buzzer sound will be on.
Wrong operation will be buzzed.
Work completed and wrong operation will cause buzz.
As one screw is fastened and work is completed, buzzer will
be on; wrong operation will be no sound.
S.RESET:SYSTEM RESET
Because of voltage or operation cause system abnormal , push this key back to the initial number.

SKP-BC32HL POWER CONTROLLER (E) CE
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I/O Inserting Hole description:
CN1(V+) and CN5(COM) can provide DC 32V/DC 20V Power.
SKP-C32HL: System selects HI and CN1, CN5 provide with DC32V power
SKP-C32HL:SystemselectsLOandCN1,CN5providewithDC20V
IfusersneeddifferentDCvoltage,thentheymustusetheirownstep-downcircuittodecreasevoltage.
Terminal Connecting Diagram:
Input: *If user need to input voltage to drive the alert instrument, do not use over
DC24V/10mA voltage.
Output:
No Name In/Out Content wave pattern of
signals Remark
CN1 V+ +32V/20V DC32V/DC20V Device built-in output voltage
DC32V/DC20V
CN2 OK Output Output one signal after
finishing one screwing
job.
Auto start If operator needs to input voltage,
please do not exceed 24V/10mA
CN3 NG Output
Output one signal when
having an erroneous
operation
Auto start If operator needs to input voltage,
please do not exceed 24V/10mA
CN4 OK ALL Output
Output one signal after
finishing the setting
value of screw number
count.
Auto start If operator needs to input voltage,
please do not exceed 24V/10mA
CN5 COM -
CN6 GATE Input confirm switch for
external connection
OFF:
ON:
Input one confirming signal which allows
device to judge if the fastener is an effective
value.
Sensing switch: External connection switch
for operation, allows to connect one or two
switches.
To connect any switch, it must be connected
or linked with COM (CN5)
CN7 CLR Input CLEAR Switch for
external connection
Clear remaining screws count number,
available for the external connection of
confirming switch.
To connect any switch, it must be connected
or linked with COM (CN5)
DC 20V /32V
○
+○
-
ON
OFF ON
OFF
OFF
ON
OFF
ONON
OFF
OFF
OFF
ON
ON

SKP-BC32HL POWER CONTROLLER (E) CE
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Dip Switch Functional Instruction:
Instruction:
SW1: Selects ON, counts screws number forward as 1-----2-----3------4------5-------------------1….
Selects Off, count down the screws number as 5-----4-----3-----2------1---------------------5…
SW2: Sensing Switch, select ON means Counter needs external sensing switch, SKP-C32HL must be in
accordance with the sensing switch mode to determine if electric screwdriver will work. Select OFF means
unnecessary for external switch, count number don't have to consider external switch to determine if it
works.
SW3: The Count number Reset Mode, when counting screws number reach to the setting value, counter must be
reset to default value, if select ON which stands for manual reset, user must press "SELECT/CONFIRM"
Key on the panel back the setting count number, otherwise Electric Screwdriver is unable to start under no
confirming situation on the device. Select OFF makes system automatically to recover from the setting
count number.
SW4: Switching Mode: Select ON means the external SENSOR need to have two signals been sent to
SKP-C32HL which stands for the fastener on operational process need to go through the sensor on machine
table to identify the fastener has been removed from working table, and new fastener goes through another
SENSOR for confirming the new fastener that has reached the working table. Therefore two confirming
signals allow SKP-C32HL to start the Electric Screwdriver running. Select OFF means only need one
SENSOR to confirm the fastener that has been removed from this working table, this allows Electric
Screwdriver starts to work.
CONFIRM :
Code Instruction Notations
A switch to confirm SENSOR.
SW2 (ON)+SW3(OFF)+SW4(OFF) Output
Two switches to confirm SENSOR.
SW2 (ON)+SW3(OFF)+SW4(ON) Output
Confirm on the panel .
SW3 (ON)+SW2(OFF)+SW4(OFF) Panel CONFIRM
A switch SENSOR confirm + manual CONFIRM on the Panel
SW2(ON)+SW3(ON)+SW4(OFF) Output + Panel
CONFIRM
SW2(ON)+SW3(ON)+SW4(ON) Two switch SENSOR confirm + manual
CONFIRM Panel
SW2(ON)+SW3(ON)+SW4(ON) Output+ Panel
CONFIRM
Information back to initial. CLEAR
※ Making mistake in the middle of CONFIRM mode, when system detect abnormal, it will show Error
and buzzer sound. It must be reconfirmed SENSOR, push CONFIRM again.
SW Name OFF ON
1 Counting Mode Count Down Count Forward
2 Sensor Switch Stop Work
3 Manual Confirm
Mold Auto Zero Start the Manual
Confirmation
4 Switching Mode Confirm by One
Switch Confirm by Two
Switches
5 Auto Calculating
Mode Stop Work
6 Units arrangement
Mode Stop Work

SKP-BC32HL POWER CONTROLLER (E) CE
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SW5: Auto-Learning Mode: The Counter counts screws number with the judging value OK & NG which is set up
by Ht and Lt, this Auto-Learning Mode is completely using Electric Screwdriver to fasten screws practically,
memorize the screwing time from beginning to complete fastening automatically, user can only change this
switch to ON, then system will ask how many screws (SC) of the fastening position been required? If need
auto response time setting (At) or if need to use the Slow-Start setting (Rc)?
SW6:Arrangement form: The memory can save five units number, user can push switch ON, the system will
automatically arrange five units, easy for user to make arrangement at work.
※If using three units of data only and let three units in cycles. It can set up “00" in counting number on
U4, when SW6 switch ON, the system will automatically move in circle from U1~U3.

SKP-BC32HL POWER CONTROLLER (E) CE
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※Push three seconds to enter the selection SL====SC======At=====RC======SP=====Ht======Lt=====LL <Confirm>
Function Name Set up Time and
Value Description Buzz Time/ Light Manufacturer
Set-Up Value
SL 0-5 Screw List --- ---
SC 1-99 Counting number / count-down only --- 05
At 0.0-9.9 Automatic zero time / Signal output time --- 1.0
RC 01-9.9 Slow start time --- 0.0
SP L0-L9 Speed of start:30%-100% with rated L0~L9 --- L0
Ht 0.1-9.9 Ht time Stop time ( Show wrong as screwdriver can't sop
at set time after starting, can be used to test stripped screws Five buzz and LED red
flash 2.0
Lt 0.01-9.99 Lt time will show wrong as screwdriver stops before Lt after
starting, can test screw is not properly fastened at its position. . Two buzz and LED red
flash 0.02
LL 0.01-9.99 Reconfirm time after fastening. --- 0.02
Backward to
Count-Up ) 1 COUNT When screwdriver is backward, the number will be back
one --- ---
Ln --- Automatic learning. LED keeps flash of light ---
En
Wrong
Set-Up --- Wrong Set-Up, such as Lt>Ht Three buzz and LED red flash.
Automatically show En ---
Buzzer dt
Standby
Tme Seconds To stop fastening as set-number screws are not completed) Lasting buzz s and LED red
flash ---
PROCESS TO SET UP SYSTEM:
1、 Please connect the cord, turn on the power switch until LED shows number.
2、 Please press SELECT key over three seconds till buzzer making sound, the panel will show ,
to push UP/DOWN to decrease or increase the number, it can set up five units of number.
3、 To press SELECT key, buzzer will sound, the panel will show , to push UP/DOWN to
decrease or increase number, the maximum can set up 99.
SC: To set up counting number.
4、 To press SELECT, the screen will show , push UP/DOWN to increase or decrease
number, the maximum can set up 9.9.
At: Automatic set up CLEAR time.
5、 To press SELECT, the screen will show , push UP/DOWN to increase or decrease number,
the maximum can set up 9.9.
Rc: To set up slow-start time.
6、 To press SELECT, the screen will show , ,push UP/DOWN to increase or decrease number
between L0~L9, the maximum can set up L9.
SP:To set up speed of slow start.
7、 To press SELECT, the screen will show , push UP/DOWN to increase or decrease
number, the maximum can set up 9.9.
Ht:: Stop time.
8、 To press SELECT, the screen will show , push POWER key , adjust decimals,
UP/DOWN to increase or decrease number, the maximum can set up 9.99.
Lt: Set up Detect Start Time."02"means 0.02.
5. System setting

SKP-BC32HL POWER CONTROLLER (E) CE
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9、To press SELECT, the screen will show , push POWER key , adjust decimals 00.
push UP/DOWN to increase or decrease number, the maximum can set up 9.99.
LL: No times confirmed within set-up time after fastening. “02" means 0.02
10、To press SELECT to confirm.
Data Chart:
Execute under general pre-set program:
Start
* If stop is among dots, it is normal fastening. “OK"will be shown.
* If stop is before Ht or over Lt, it is “N.G.".
* User can freely adjust Ht. However, if Ht and Lt is closer, it will request more precise.
Ht/Lt mainly set up the period of time. If stop is within the set period, it means OK. In contras, it
will be (NG), as stop before Lt or after Ht. and should reconfirm whether wrong screws is taken. More
precise requested means more correct Ht/Lt set-up should be. The LT accepts 0.02, but it can be
increased or decreased in SELECT.
STAR
STOP
Lt
0.02 s Ht
2.0 s
If screwdriver stops before If screwdriver has no stop after Ht.
N.G N.G
OK
It is “OK” as
screwdriver stops
b
etween Lt and Ht.
Screws stuck or wrong screws Screws stripped or wrong screws
Lt=0.02
Ht=2.0
LL=1.0
O
K
N.G N.G

SKP-BC32HL POWER CONTROLLER (E) CE
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1、 The switch mode SW5 change into ON.
※When SW5 change to ON, it will force to enter simulated learning procedure, any function will not work.
2、 When it changes to ON, LED will flash to let user know whether or not counting screws, starting slow-start, user must
be sure these essential condition then entering simulated learning.
- ------------------ ------------------- ---------------- -------------- -------CHECK
3、 When set up finish, LED will show 0.0, user can test about fastening screws, when screwdriver starts, LED will
count. When screwdriver shut-off, that means time to fasten screws. User can proceed many tests until satifaction.
User can change SW5 switch to OFF, the system will set up Lt/Ht time automatically.
4、 If user does not satisfy number, user can change SW5 to OFF, push SELECT over three seconds, entering menu to
change.
System procedure:
SL<SELECT>SC--<SELECT>--At--<SELECT>--Rc---<SELECT>--Ht--<SELECT>--Lt--<SELECT>LL--<SELECT>CHECK
When use Electric Screwdriver Controller, it should be grounded to avoid operator
getting electrical shock. This controller is equipped with 3 leading wires and 3 pins of
grounding plug to fit for grounding type of outlet. The grounding wire must be connected
firmly with power supply equipment for effective grounding result. The leading wire with
yellow-green color is a grounding wire. Never attempt to connect this yellow-green color
wire on electrified connector, this Controller has built-in grounding wire with electric
leakage safety grounding and additionally, the Controller can eliminate ESD static, which is
produced by running the electric screwdriver, via grounding wire.
Maintenance and Inspection :
1. The controller must be operated in top condition, one day working hour must be not
more than eight hours.
2. Please note don’t let the controller get over heated, every minute use 10~15 screws to
operate.
3. The frequency use of this electric screw driver is over eight hours a day, still it needs
8. Servicing
7. Grounding
ON
OFF
6. Simulated Learning

SKP-BC32HL POWER CONTROLLER (E) CE
14
periodically testing and treatment. Every 5-6 months.
1. The use of other than genuine KILEWS replacement parts may Result in decreased
tool performance and increased maintenance, and may invalidate all warranties.
2. All repairs and maintenance of this tool and its word must be performed by an
authorized service center.
3. KILEWS is not responsible for customer modification of tools for applications on which
KILEWS was not consulted.
4. Repairs should by made only by authorized, trained personnel. Consult your nearest
KILEWS authorized service center.
5. It is the responsibility of the employer to place the information in this manual into the
hands of the operator.
DO NOT ATTEMPT TO REPAIR THIS
ELECTRIC SCREW DRIVER
SAVE THESE INSTRUCTIONS
DO NOT DESTROY
CAUTION
CAUTION

SKP-BC32HL POWER CONTROLLER (E) CE
15
1. 使用電動螺絲起子控制器說明書規定的電壓。
2. 使用電源時請確定電流回路與安全開關裝置,並同時將地線接妥。
3. 電動螺絲起子控制器勿置重物或堆積物品,且保持在適當的溫度與濕度狀態下工作。
4. 勿將電動螺絲起子控制器放在通風不良之室內,或暴露在塵埃和金屬屑中
5. 勿將電動螺絲起子控制器放在高溫潮濕的環境或易燃氣體的地方。
6. 勿將電動螺絲起子控制器裝置在高處,應放于安全、平穩、固定的位置,以防止掉落
的危險。
7. 不可用電源線拉扯電動螺絲起子控制器,或將電源線從插座上猛拉開。
注 意
1、此控制器請搭配整組的專用電動起子 SKD-BC 系列起子使用。
2、此控制器請配合 KILEWS SKD-BC 系列計數器電動起子使用,控制器若搭配非
KILEWS 起子使用,以及使用非 KILEWS 原廠的零配件維修,而造成控制器發生故障
或品質不良,導致一切保證失效本廠恕不負責。
3、
起子在進行中,若瞬間切換正反開關,機器將會啟動保護程式,起子將停止運轉。
1、操作前請詳細閱讀操作手冊,並且按照安全規範操作此電源供應器。
2、當插入或拔開起子連接線和電源線之插頭時,需抓緊電纜線之插頭部分。
3、請將此電源供應器固定,避免因拉扯而造成危險。
4、請勿靠近油 、化學物質或熱的物體,同時也注意不要讓電纜線在工作中刮磨到銳利的
物品。
5、此型控制器,只能專門供 KILEWS 無碳刷電動起子計數器專用,勿將電動螺絲起子控
制器使用於其他機械。
6、假如控制器過熱,或負載使用電流超過保險絲最大額定電流時,快速型保險絲會自動熔
斷,切斷電源,持續跳脫或開關動作不正常時,請立即停止操作,並將電動螺絲起子控
制器送回修理。
7、起子在進行中,若瞬間切換正反轉開關,機器將會啟動保護程式,起子會停止運轉。
8、請勿任意拆卸電動螺絲起子控制器嘗試自行修復。
9、不使用時將主要電源開關 "OFF",並且拔掉電源插頭。
重要安全說明事項
操 作 須 知

SKP-BC32HL POWER CONTROLLER (E) CE
16
型號 SKP-BC32HL
輸入電壓 AC 100-240V 50/60HZ
輸出電壓 DC 32V/ 20V 1.8A/3A
輸出功率 60W
計數次數 1-99
計數方式 正數/倒數
接續感應器 ON / OFF
感應開關方式 ON (2 Sensor) / OFF (1 Sensor)
緩啟動時間調整 0.1-9.9 seconds
緩啟動轉速調整 30%-100% Rated speed
啟動偵測時間 0.01-9.9 seconds
停止偵測時間 0.1-9.9 seconds
偵測不合格警示 On/ Off/FF/EF with LED and buzzer
偵測合格警示 On/Off/FF/EF with LED and buzzer
自動回覆/手動回覆 ON/OFF
外部接續輸入 確認開關 / 回復開關
外部接續輸出 OK / NG / OKALL
控制起子轉速 SPEED:HI/LO ;緩啟動
尺寸(mm) 150 *48*130(mm)
重量(Kg) 0.9
適用之電動螺絲起子
SKD-BC203L
SKD-BC207L
SKD-BC210L
SKD-BC512L ;SKD-BC512P
SKD-BC519L ; SKD-BC519P
SKD-BC512LF;SKD-BC512PF
配件 電源線 *1
固定架 *2
Terminal Block *1
※搭配 SKP-BC32HL 的起子必須為 6PIN 起子,因此使用者在使用時請確認起子型號
為"SKD-BC"系列之起子和連接頭是否為 6PIN。
確認起子步驟:
1、確認型號貼紙為"SKD-BC"系列起子
2、確認起子連接頭為 6PIN
3、確認連接起子與控制器的連接線為 6 芯
主 要 技 術 參 數

SKP-BC32HL POWER CONTROLLER (E) CE
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①LED 顯示器 ⑪6PIN 連接頭
②WORK 計數器工作燈 ⑫電源線插頭
③OK 燈 ⑬接地裝置
④N.G 燈 ⑭ HI/LO轉速開關
⑤POWER/CLEAR 計數器電源/清除鍵 ⑮ POWER SWITCH電源開關
⑥SELECT/CONFIRM 功能選擇/確認鍵 ⑯ I/O插孔 *說明
⑦UP 上選鍵 ⑰功能指撥開關 *說明
⑧DOWN 下選鍵 ⑱ RUBBER SHIM 腳墊
⑨S.RESET 內置系統重置鍵 ○
19 SUSPENSION BAIL 固定腳柱
⑩電源指示燈
面板規格
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SKP-BC32HL POWER CONTROLLER (E) CE
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:
面板按鍵功能說明
按 鍵 功 能 說 明 備 註
POWER:計數器電源開關
長按6秒左右,系統會關閉計數器與附加功能,7 段 LED 會關閉,
WORK燈也會關閉。
在關閉計數器的情況下要再回覆計數器,可按此鍵約 3 秒即可打開計
數器功能。
CLEAR:回覆開關
起子在計數進行中,計數器計數到一半,使用者需要回覆清除,可按
此鍵約3秒左右,即可回復計數值
SELECT:功能選擇鍵
任何時候長按此鍵 3 秒以上,即進入系統設定畫面,即:
SL----- SC-----At------Rc------SP-----Ht-----Lt------LL-----CHECK
CONFIRM:系統確認鍵
當DIP SW3 ON時,每計數到設定的次數時,系統會要求操作人員按此鍵
加以確認。
參考 CONFIRM
模式
UP:上選鍵
進入系統設定畫面時,此鍵可以增加數值。
在使用過程中案此鍵會提示使用者現在第幾組的設定值即:
U1:第1組設定值
U2:第2組設定值
U3:第3組設定值
U4:第4組設定值
U5:第5組設定值
DOWN:下選鍵
進入系統設定畫面時,此鍵可以減少數值。
在使用過程中案此鍵會提示使用者現在第幾組的設定值即:
U1:第1組設定值
U2:第2組設定值
U3:第3組設定值
U4:第4組設定值
U5:第5組設定值
+
鎖附一個螺絲、工作完成、錯誤操作會發出聲響警示操
作人員
錯誤操作會發出聲響警示
工作完成、錯誤操作會發出聲響警示
每鎖附一個螺絲與工作結束會發出聲響警示;錯誤操作
不發出聲音
S.RESET:系統重置鍵
系統若因為電壓或操作因素導致系統不正常,可按此鍵讓系統回覆到原廠設
定值。

SKP-BC32HL POWER CONTROLLER (E) CE
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I/O 插孔說明:
No 名稱 輸入/輸出 內容 信號波形 備註
CN1 V+ +32V/20V 機器內置輸出電壓 DC32V/DC20V
CN2 OK 輸出 鎖完ㄧ顆螺絲
輸出一個訊號
自動開啟
若要輸入電壓請勿超過 24V /10mA
CN3 NG 輸出 當有錯誤操作
輸出一個訊號
自動開啟
若要輸入電壓請勿超過 24V /10mA
CN4 OK ALL 輸出 完成設定的螺
絲次數輸出一
個訊號
自動開啟
若要輸入電壓請勿超過 24V /10mA
根據”At”設定時間決定。
CN5 COM -
CN6 GATE
輸入 外接確認開關
OFF:
ON:
輸入一個確認信號,使機器判
定被鎖物為有效值。
感應開關:作業上的外接開關,可
以接上一個或兩個開關。
※接任何開關時都必須與 COM
(CN5) 銜接
CN7 CLR
輸入 外接CLEAR開關。
清除剩餘螺絲次數值,可外接
確認開關
※接任何開關時都必須與 COM
(CN5) 銜接
※CN1(V+)和CN5(COM) 可供給DC 32V/ DC20V
※SKP-BC32HL 系統使用的是 HI 則 CN1、CN5 提供的為 DC32V
※SKP-BC32HL系統使用的為 LO 則 CN1、CN5 提供的為 DC20V
※若需要其他的 DC 電壓使用者必須自行使用降壓電路來降壓
端子接線簡圖:
輸入 ※若使用者需要輸入電壓來驅動警示儀器,輸入電壓請勿超過 DC24V 10 mA。
輸出
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON ON
OFF OFF
OFF
ON
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DC 20V /32V
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