Kilews SKP-BC40HLN User manual

OPERATION AND MAINTENANCE MANUAL
KILEWS INDUSTRIAL CO., LTD.
http://www.KILEWS.com
Y2F125-2-001
SKP-BC40HLN (VER:3.0)
SKP-BC40HL-800 (VER:3.0)
SKP-BC32HL-100N (VER:3.0)

1
Metal Assembly Screwdrivers are designed for installing threaded fasteners in light industrial and appliance manufacturing
applications.
KILEWS is not responsible for customer modification of tools for applications on which KILEWS was not consulted.
Important safety information enclosed.
Read all these instructions before placing tool in service or operation this tool and save these instructions. It is the
responsibility of the employer to place the information in this manual into the hands of the operator. Failure to observe the
following warnings could result in injury. When using electric tools, Basic safety precautions should always be followed to
reduce the risk of fire, electric shock and personal injury, including the following：
1.General Safety Rules ………………………………………………..………………………………..
1
2.Important Safety Instructions ………….…………………………..……………….………………...
2
3.Operations Cautions …….………….……………………………………..………..…………………
4
4.Main Technical parameters ……..…………………………………………..………………………..
5
Controlpanel specifications ………………………………………………..…….…………………..
6
Functions of Keys on Pane l………………………………………………………………………….
7
I/O Inserting Hole ……………………………………………………………..…..…………………..
9
Functional Dip Switch …………….………………………………………..………………………....
11
5.System Setting ………………………………………..……………………………….………………
13
6.Simulated Learning ………………………………………..………………………...........................
16
7.Grounding ………………………………………..…………………………………….......................
16
8.Servicing ………………………………………..………………………………………………………
16
9.Explosive Drawing for Parts /Spare- Part List ………………………..…………………………….
32
NOTICE
WARNING

2
WARNING!Read all instructions Failure to follow all instructions listed below may result in electric shock fire and/or
serious injure. The term "power tool" in all of the warning listed below refer to your mains operated (corded) power tool or
battery operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
1) Electrical Safety
a) Keep work area clean and well lit. Cluttered and dark areas invite accidents.
b) Do not operate power tools in explosive atmosphere, such as in the presence of flammable liquids, gases or
dust. Power tools create sparks which may ignite the dust of fumes.
c) Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
2) Electrical Safety
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter
plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Don’t expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord to carrying, pulling or unplugging the power tool. Keep
cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use.
Use of cord suitable for outdoor use reduces the risk of electric shock.
3) Personal Safety
a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not
use power tool while you are tired or under the influence of drugs, alcohol, or medication. A moment of
inattention while operating power tools may result in serious personal injury.
b) Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c) Avoid accidental starting. Ensure the switch is in the off position before plugging in. Carrying power tools with
your finger on the switch or plugging in power tools that have the switch on invites accidents.
d) Remove any adjusting keys or wrench before turning the power tool on. A wrench or a key that is left attached
to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times.
This enables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing, and gloves away from
moving parts. Loose clothes, jewellery, or long hair can be caught in moving parts
g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are
connected and properly used. Use of these devices can reduce dust related hazards.
4) Power tool Use and Care
a) Do not force the power tool. Use the correct power tool for your application.
The correct power tool will do the job better and safer at the rate for which it was designed.
b) Do not use power tool if switch does not turn it on or off. Any power tool that cannot be controlled with
the switch is dangerous and must be repaired.
Important Safety Instructions

3
c) Disconnect the plug from the power source before making any adjustments, changing accessories,
or storing the power tools.
Such preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of reach of children and do not allow persons unfamiliar with the power
tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and
any other condition that may affect the power tools operation. If damaged, have the power tool repaired
before use. Many accidents are cause by poorly maintained power tools.
f) Keep cutting tools sharp and clean, properly maintained cutting tools with sharp cutting edges are less likely to bind
and are easier to control.
g) Use the power tools, accessories and tool bits etc., in accordance with these instructions and in the
manner intended for the particular type of power tool, taking into account the working conditions and the
work to be performed.
Use of the power tool for operations different from intended could result in a hazardous situation.
5) SERVICE
a) Have your power tool serviced by qualified repair person using only identical replacement parts,
This will ensure that the safety of the power tool is maintained.
Additional information shall be provide
a) Instruction for putting into use
1. Setting-up or fixing power tool in a stable position as appropriate for power tools which can be mounted on a support.
2. Assembly
3. Connection to power supply, cabling, fusing, socket type and earthing requirements.
4. Illustrated description of functions.
5. Limitations on ambient conditions.
6. List of contents.
b) Operating Instructions.
1. Setting and testing.
2. Tool changing.
3. Clamping of work.
4. Limits on size of work piece.
5. General instructions for use.
c) Maintenance and servicing.
1. Regular cleaning, maintenance, and lubrication.
2. Servicing by manufacture or agent, list of addresses.
3. List of user-replaceable parts.
4.Special tools which may be required.

4
1. Please read the operating manual thoroughly and comply with safety regulation to operate this Multi-Function
Controller.
2. Please grasp the plug of power cord while plugging in or out the plugs of connecting cord of Electric Screwdriver and
power cord.
3. Please fix the power controller to avoid any danger of pulling and dragging the power cord.
4. Do not near oil, chemical materials or heated objects, also please be alert not to scratch the power cord by sharp
object.
5. This type of Controller can only be applied to KILEWS Electric Screwdriver with Counter. Do not use Electric
Screwdriver Controller on other types of machinery.
6. In case of the Controller is overheated or overloaded with maximum current rating of fuse, the high-speed fuse will be
melt down and cut off the power. If the Controller continues to jump off or has an abnormal switching reaction, please
stop the operation immediately and send back the Controller for repair.
7. When Electric Screwdriver is running, if slides Forward/Reverse Switch instantly, device will generate the protection
program to force Electric Screwdriver stop.
8. Please do not disassemble Electric Screwdriver casually and try to repair it by self.
9. When Controller is not in use, please turn the main power switch OFF and unplug the power.
10. The electric frequency will be lower when the voltage is adjusted as Lo or below 32V, so the torque of the electric
screwdrivers can't be worked out except below scale of 4.
＊Please arrange to use the whole set of Electric Screwdriver SKD-BN series except SKD-BN series with the
Multi-Function Controller.
＊Please arrange to use together with KILEWS SKD-BN series Electric Screwdriver. If operator uses different brand of
Electric Screwdriver and repair tools with parts or accessories not from KILEWS manufacturer, it may cause the
Controller malfunction or poor quality. As a result, all of product guarantees will be void and no obligation to the
manufacturer.
＊When Electric Screwdriver is running, if operator slide Forward/Reverse switch instantly, device will turn on the
protection program to force the Electric Screwdriver stop running.
＊Don't swtich HI/LO changeover button when the screwdriver is running.
＊To plug or unplug the DC connector must wait the LED OFF after power off.
Operations Cautions
CAUTION

5
※SKD-BN203LS5 can’t work with slow start (RC / SP) function.
※SKP-BC series must be used with SIX PIN screwdrivers, so please confirm the screwdriver’s type is
SKD-BN series and the connector is SIX PIN when using.
Step of the screwdriver confirmation：
1.Confirm the sticker is "SKD-BN" type.
2.Confirm the screwdriver’s CONNECTOR type is SIX PIN.
3.Confirm the connect cable between screwdriver and power controller is SIX wires.
Model No
SKP-BC32HL-100N
(ver：3.0)
SKP-BC40HLN
(ver：3.0)
SKP-BC40HL-800
(ver：3.0)
Input Voltage
AC 100-240V 50 / 60Hz
AC 100-240V 50 / 60Hz
AC 115/230V 50 / 60HZ
Output Voltage
DC 32V/ 24V
DC 40V/ 32V/ 24V
DC 40V/ 32V/ 24V
Power Consumption
60W
220W
360W
Counting Numbers
1~99
Counting Method
Forward as / Count down
Connecting Sensor
ON / OFF
Sensing Switch Mode
ON (2 Sensor) / OFF (1 Sensor)
Slow-Start Time Adj.
0.0~9.9 seconds
Slow-Start Speed Adj.
L0：100%，30％~90％L1~L9 Rated speed
Start Detecting Time
0.01-9.99 seconds
Stop Detecting Time
0.1-9.9 seconds
Detecting Alarm
ON/ OFF/ FF/ EF with LED and buzzer
Auto response/Manual
response
ON / OFF
External Connection Input
Forward / Reversion / Prohibit operation / Sensor Switch / resuming Switch / Confirm Switch
External Connection
Output
OK/ NG/ OK ALL
Electric Screwdriver Speed
Control
HI / LO；Slow Start
Size (mm)
200*130*100
247 *130*100
Weight (Kg)
1.53
2.4
Applicable Electric
Screwdrivers
SKD-BN203L；SKD-BN203LS5；SKD-BN203LS6；SKD-BN203LS7
SKD-BN207L；SKD-BN210L
SKD-BN512L；SKD-BN512P；SKD-BN512LF；SKD-BN512PF
SKD-BN519L；SKD-BN519P；SKD-BN517LF；SKD-BN517PF
SKD-BN730L；SKD-BN730P；SKD-BN722LF；SKD-BN722PF
SKD-BN830L；SKD-BN830P；SKD-BN830LF；SKD-BN830PF
SKD-BN850L；SKD-BN850P
SKD-TBN60L；SKD-TBN90L；SKD-TBN120L；SKD-TBN180L
SKD-RBN60L；SKD-RBN60P；SKD-RBN90L；SKD-RBN90P
SKD-RBN120L；SKD-RBN120P；SKD-RBN180L；
SKD-RBN180P
SKD-BN960L；SKD-BN960P
SKD-BN990L；SKD-BN990P
SKD-BN9120L；SKD-BN9120P
SKD-BN960LF；SKD-BN960PF
SKD-RBN250L；SKD-RBN250P
Accessories
Power cord *1、Key *2
Main Technical parameters

6
NO.
PARTS NAME
NO.
PARTS NAME
1
LED Indicator
12
Down-Selecting Key
2
HI / LO Speed Switch
13
System Build-in Reset Key
3
Key setting lock
14
POWER/CLEAR Key
4
6Pin Connector
15
Functional Selection / Confirm Key
5
WORK Light
16
Power point
6
OK Light
17
POWER SWITCH
7
N.G Light
18
Output voltage choice
8
24V Light
19
I/O Inserting Hole ＊Instruction
9
32V Light
20
Functional Dip Switch ＊Instruction
10
40V Light
21
GND
11
Up-Selecting Key
Control panel specifications
16
17
18
19
20
21
16
17
19
20

7
Functions of Keys on Panel：
Key
Description of function.
Remarks
POWER：Power Switch
(1) When power on and have not start counting operation:
Hold for 6 seconds：turn off counting function.
When turn off the counting function, the LED screen is off.
(2) When power on and the counting function is off：
Hold for 3 seconds to turn back on the counting function.
CLEAR：Clear Switch
(1) when screwdriver start counting function
Hold for 1 second：CLEAR, return to original setting for the number of screws and
Beep once
Hold for 3 seconds：Back to U1 (under screw list loop.) and beep 2 times
Switch page：Under setting menu will change pages of decimal point
When there is NG
signal, press CLEAR
bottom to clear the
NG signal
SELECT：
Press and hold SELECT button for 3 seconds to enter system setting menu：
SL---SC---At---RC---SP---Ht---Lt---LL---NS---rt---rr---rS
When enter the setting menu. Press and hold S button to show the function (ex：SL or
SC…etc.)and with beep sound. Release the "S" button to show the setting value
CONFIRM：
When DIP SW3 ON, when the user finished fasten a unit of screws. The counter
requires to press CONFIRM button to start the next unit
1. Refer to CONFIRM
mode：
When there is NG
signal output. Press
"CONFIRM" button to
stop the NG signal
output.
UP：
In system menu, pressing the key to increase the number.
This key will point out user set-up number and unit during the process ：
U1：No.1 setting number. U2：No.2 setting number.
U3：No.3 setting number. U4：No.4 setting number.
U5：No.5 setting number.
When press the UP
button (hold), then
panel will show the
unit number, then
press the start plate
and the screwdriver
will not operate
DOWN：
In system menu, pressing the key to decrease the number.
This key will point out user set-up number and group during the process ：
U1：No.1 setting number. U2：No.2 setting number.
U3：No.3 setting number. U4：No.4 setting number.
U5：No.5 setting number.
When press the
DOWN button (hold),
then panel will show
the unit number,
then press the start
plate and the
screwdriver will not
operate
+
Up+Down：
Select the following modes.
When fastening screw, completing work
and if mistaken operation, the buzzer
sound will be on.
warring beep when finish all
screws in the list and error in
operation
Only beep warning when wrong
operation
As one screw is fastened and
work is completed, buzzer will
be on；wrong operation will be
no sound.
S.RESET：SYSTEM RESET
Because of voltage or operation cause system abnormal, push this key back to the
initial number.
Press RESET key
once then release.
When hold RESET
key, the screwdriver is
not able to operate
until the release the
reset button.

8
+
Lock function of the Panel Lock
Unlock function of the Panel
Lock
+
Enter the setup：dt ----- tt ----- Sr ---- SA
dt/tt
dt：the time range between each screwing process. This function will be triggered after finish
one screwing process. If user doesn’t start next screwing process in this setting time range.
The system will display "dt" until next screwing process is started. ( "01"= 1 second)
tt：All the screwing processes in this list need to be finished under this setting time range. If
user didn’t finish all the screws in this setting time range, the panel will display "tt" until all the
screwing processes are finished. ( "01"= 1 minute)
Note：
(1)When dt errors, restart the screwdriver will release from error status. If two or more error
occurs, the red light up and buzzer sounds, LED screen will display other error messages
(eg：NS)；To solve another errors first and the red light will turn off , but dt continued errors.
(2) When tt error occurs, to completed all fastening process will released from tt error
condition .If an error occurs while there are other error coexist , same as dt situation .
(3) When multiple loop mode：
dt is for every one small loop (U #, #：1,2,3,4,5) , for each fastening screw time interval.
tt is for the time of one big loop (U1 ~ U #, #：2,3,4,5) , which is from U1 first start until the
end of last U # screw is fastened
(4) When the dt / tt occurs, press CLEAR to release from dt / tt , counter will return to the
original screw numbers setting of the current unit
Sr：Multiple function switch cycle SENSOR
Y：multiple cycles (SW2 = ON, SW6 = ON), when the number of fasten screws U1 are
complete then screwdriver stop until the sensor triggered (SW4 = OFF). If SW4 = ON, you
need to trigger twice before jumping to U2 ... and so on
N：multiple cycles (SW2 = ON, SW6 = ON or SW2 = ON, SW4 = ON, SW6 = ON), when the
number of fasten screw U1 are finish will automatically execute At time of that unit, then
automatically start unit 2.
Sr default：N
Note：When SW6 = ON, Sr parameter setting (Y / N) only for reference. That is, Sr is a global
variable, once SW6 = ON；Sr can set Y or N , then U2 ~ U5 SENSOR mode will follow same
setting
SA：When under Sensor mode, SAparameter setting only effect when the SW2 = ON, SW4 =
OFF.
The up and down button in the front panel can switch value (HI / LO).
HI：Hi Active LO：Lo Active The default value is：HI
Note：
(1) When the user
press the POWER
+ UP, panel
display dt, release
POWER + UP to
display values
under dt mode,
press "S" can go in
setting "tt", press
"S" can go in
setting "Sr" and
then press "S" can
set "SA".
(2) dt / tt cannot
coexist, which
mean are not able
to set up at the
same time. When
set value dt> 0；tt
will not show
(cannot set value).
Similarly, when the
tt> 0, the dt setup
value selection will
not show.
Unlock Function
1.Lock with the key (Need use the key to lock
2.When KEY lock is in lock position, the user change the Hi/Lo speed setting, the LED will
display "PC" and the counter will beep 8 times until user change back the Hi/Lo setting.
Lock Function

9
I/O Inserting Hole：
※CN1(V+) and CN14(COM) can provide DC 24V(Default)。(DC +12V need to custom modify)
※If users need different DC voltage, they must use their own step-down circuit to decrease voltage.
※If user need to input voltage to drive the alert instrument, do not use over DC+/-40V /, +/- 250mA voltage.
No
Name
In/Out
Content
wave pattern of signals
Remark
CN1
V+
Output 12 or 24 v dc
Output：DC +12V or +24V (Max：200mA)
Default value：+24VDC
(+12VDC need to custom modify)
CN2~CN3
OK
Output
CN2 and CN3 will be short
when finished fasten one
screw
Automatically open
MOS RELAY (default) +/- 40V, +/- 250mA
(Open Collector need to custom modify)
CN4~CN5
NG
Output
CN4 and CN5 will be short
when error occur
Automatically open
MOS RELAY (default) +/- 40V, +/- 250mA
(Open Collector need to custom modify)
CN6~CN7
OK ALL
Output
CN6 and CN7 will be short
when finished fasten all
screw in the list
Automatically open
MOS RELAY (default) +/- 40V, +/- 250mA
(Open Collector need to custom modify)
CN8
START_IN
Input
External START input
1.When short Start input and COM(CN14)
(CLOSE circle), able to start the screwdriver
2.When open circle with COM(CN14),
screwdriver stop.
CN9
DIR_IN
Input
External REVERSE input
Shorten with COM (Close circle) and when
enable start signal (CN8 + COM), screwdriver
will start with Reverse rotation.
If the driver switches F/R switch on "forward",
when CN9 + COM short screwdriver is still
reversed rotation after start
CN10
DISABLE
Input
External DISABLE input
When short with COM (CLOSE circle), cannot
start the screwdriver
When open circle with COM, screwdriver is
able to start
* When DISABLE (shorted with COM), work
LED lights ON for 5 seconds, then OFF, then
light up again for 5 seconds, on and off in circle.
CN11
CONFIRM
Input
External CONFIRM input
This switch feature and function is the same as
CONFIRM, but no SELECT key function
After press CONFIRM the NG signal will be
release.
CN12
GATE
Input
External sensor switch
SW2:ON SW4：OFF
SW2：ON SW4：ON
Input a confirm signal for machine to start
working.
Sensor Switch ：External device, you can
connect one or two switches.
CN13
CLR
Input
External device CLEAR
switch
External clear switch, same as clear button on
the panel. It also can disable N.G signal when it
is triggered
CN14
COM
－
CN8 ~ CN13output/input signal COM port

10
Terminal Connecting Diagram：(To take factory default：MOS RELAY I/O for example)
Output：
Input：

11
Functional Dip Switch：
Instruction：
SW1：Selects ON, counts screws number forward as 1-----2-----3------4------5-----------------1…
Selects Off, count down the screws number as 5-----4-----3-----2------1-------------------5…
SW2：Sensing Switch, select ON means Counter needs external sensing switch, SKP-BC40HLN must be in
accordance with the sensing switch mode to determine if electric screwdriver will work. Select OFF
means unnecessary for external switch, count number don’t have to consider external switch to
determine if it works.
Note ： SA settings will affect SW2 = ON, SW4 = OFF the SENSOR drive mode, please refer to the SA
setting for detail information.
SW3：The Count number Reset Mode, when counting screws number reach to the setting value, counter must be reset to
default value, if select ON which stands for manual reset, user must press "SELECT/CONFIRM" / external
CONFIRM (CN11+CN14) Key on the panel back the setting count number, otherwise Electric Screwdriver is unable
to start under no confirming situation on the device. Select OFF makes system automatically to recover from the
setting count number.
SW4：Switching Mode：Select ON means the external SENSOR need to have two signals been sent to SKP-BC40HLN
which stands for the fastener on operational process need to go through the sensor on machine table to identify the
fastener has been removed from working table, and new fastener goes through another SENSOR for confirming the
new fastener that has reached the working table. Therefore two confirming signals allow SKP-BC40HLN to start the
Electric Screwdriver running. Select OFF means only need one SENSOR to confirm the fastener that has been
removed from this working table；this allows Electric Screwdriver starts to work.
SW5：Auto-Learning Mode：The Counter counts screws number with the judging value OK & NG which is set up by Ht
and Lt, this Auto-Learning Mode is completely using Electric Screwdriver to fasten screws practically, memorize the
screwing time from beginning to complete fastening automatically, user can only change this switch to ON, then
system will ask how many screws (SC) of the fastening position been required (SL)? If need auto response time
setting (At) or if need to use the Slow-Start setting (Rc) or if need to use the Speed of slow start (SP)?
SW6：Arrangement form：The memory can save five units number, user can push switch ON, the system will automatically
arrange five units, easy for user to make arrangement at work.
SW7：Reverse Resuming：User can turn on the reverse resuming switch to loose screws back. The system is able
to count backward for presetting quantity of screws to be fastened. If the reverse resuming switch is switched to off,
the system is only to do countdown for the last screw.
Note：Multiple cycles (SW6：ON)：
(1) rr =0
Whether Sr = Y or Sr = N, the reverse will both added to the U1.
(2) rr>0：
The screw list set with rr；the screwdriver well not reverses and will not add screws on the screw count.
At this point the user press CLEAR button or use CN13 to clear the count value to solve the problem and restart
the operation after the "new work.
If customers want to reverse all screws, please turn off the counter before start reverse.
SW
Name
OFF
ON
1
Counting Mode
Count Backward
Count Forward
2
Sensor Switch
Stop
Work
3
Manual Confirm Mold
Auto Zero
Start the Manual Confirmation
4
Switching Mode
Once Confirm
Twice Confirm
5
Automatic simulation
learning mode
Stop
Work
6
Units arrangement
Mode
Stop
Work
7
Reverse resuming
only one screw
count backward
Enable to count backward within
the screws quantity setting

12
CONFIRM ：
Code
Instruction
Notations
Once confirm the external sensor.
SW2 (ON)+SW3(OFF)+SW4(OFF)
External sensor
* When the SA is set to HI, the display
"C1"；if set is LO and will displayed
"C.1 "
Twice confirm the external sensor.
SW2 (ON)+SW3(OFF)+SW4(ON)
※When error occur, sensor need to be triggered again. The panel will
show "Er", press the "CONFIRM" on the panel or short circuit
CN11+CN14 to erase "Er", then the panel will indicate number of
screw left in the previous job.
External sensors
Manual confirm the panel.
SW3 (ON)+SW2(OFF)+SW4(OFF)
Panel / External CONFIRM
A switch SENSOR confirm +confirm button on the panel or
short circuit CN11+CN14
SW2(ON)+SW3(ON)+SW4(OFF)
External sensor + Panel / External
CONFIRM
* When the SA is set to HI, the display
"C4"；if set is LO and will displayed
"C.4 "
Two switch SENSOR confirm + confirm button on the panel or
short circuit CN11+CN14
SW2(ON)+SW3(ON)+SW4(ON)
External sensors + Panel / External
CONFIRM
Reset to the default setting.
CLEAR
Error Code on LED description：
Symbol
Definition
Description
Low Voltage
Protect
1.Screwdriver will stop when the operation voltage is lower.
2.LED will display [E3] to indicate low voltage protect.
High Temp.
Protect
1.Screwdriver will stop when the operation temperature is higher.
2.LED will display [E4] to indicate high temperature protect.
Stall Protect
1.Screwdriver will stop when motor is abnormal stalled after start.
2.LED will display [E5] to indicate stall protect.
Push plate
Error
1.Screwdriver will stop when push plate change between motor running.
2.LED will display [E7] to indicate abnormal operation.
Brake Error
1.Screwdriver will stop when the abnormal brake signal appeared before start.
2.LED will display [E8] to indicate abnormal brake error.
Memory
Error
1.Screwdriver will stop when the internal flash memory fail.
2.LED will display [E9] to indicate internal flash memory error.
Power Error
1.User changes the Hi/Lo switch status after the Key is locked.
2.Power setting can’t match the screwdriver’s specification. (e.g.DC 40V screwdriver
connects to DC 24V setting on controller).
※The error when the screw fastened was occurred during the external mode confirmation, the
system will detect the abnormal state. The LED will show error code and the buzzer
will ring. The operator must confirm the external sensor (CN11+CN14) or press CONFIRM.

13
※If using three units of data only and let three units in cycles. It can set up "00" in counting
number on U4, when SW6 switch ON, the system will automatically move in circle from
U1~U3.
System procedure：
PROCESS TO SET UP SYSTEM：
1、Please connect the cord, turn on the power switch until LED shows number.
2、Please press SELECT key over three seconds till buzzer making sound, the panel will show ,
to push UP/DOWN to decrease or increase the number, it can set up five units of number.
3、To press SELECT key, buzzer will sound, the panel will show , to push UP/DOWN to
decrease or increase number, the maximum can set up 99.
SC：To set up counting number.
4、To press SELECT, the screen will show , push UP/DOWN to increase or decrease
number, the maximum can set up 9.9.
At：Automatic set up CLEAR time.
5、To press SELECT, the screen will show , push UP/DOWN to increase or decrease
number, the maximum can set up 9.9.
Rc：To set up slow-start time.
6、To press SELECT, the screen will show , , push UP/DOWN to increase or decrease
number between L0~L9, the maximum can set up L9.
SP：To set up speed of slow start.
7、To press SELECT, the screen will show , push UP/DOWN to increase or decrease
number, the maximum can set up 9.9.
Ht：Stop time.
8、To press SELECT, the screen will show , push POWER key, adjust decimals ,
push UP/DOWN to increase or decrease number, the maximum can set up 9.99.
Lt：Set up Detect Start Time."02."means 0.02.
9、To press SELECT, the screen will show , push POWER key, adjust decimals ,
push UP/DOWN to increase or decrease number, the maximum can set up 9.90.
LL：No times confirmed within set-up time after fastening. "02." means 0.02.
10、Press SELECT for show on LED and press UP/DOWN for change the setting.
NS：choosing action or not for next screwing process when error occur during screwing.
N：unlock(default setting) Y：lock(need to press S for release)
System setting
SL<SELECT>SC<SELECT>At<SELECT>Rc<SELECT>SP<SELECT>Ht<SELECT>Lt<SELECT>LL<SELECT>Ns<SELECT>rt<SELECT>rr<SELECT>rS<SELECT>SAVE

14
11、To press SELECT, the screen will show , , push POWER key, adjust decimals , push UP/DOWN to
increase or decrease number, the maximum can set up 9.99.
rt：Set up auto reverse time。
12、To press SELECT, the screen will show , , push POWER key, adjust decimals , push UP/DOWN to
increase or decrease number, the maximum can set up 9.99.
rr：Set up auto forward time.
13、To press SELECT, the screen will show , , push POWER key, adjust decimal , push UP/DOWN to
increase or decrease number, the maximum can set up 9.99.
rS：Set up automatically forward pause time.
14、To press SELECT to confirm.
Note：
(1)RC=0 or SP=L0 no slow start function
(2)The RC & SP / LLsettings cannot coexist, there can be only one set value exists (valid).
(3)rt and rr settings cannot coexist, there can be only one set value exists (valid).
Function Name
Set up
Time and
Value
Description
Buzz Time/ Light
Manufactu
rer Set-Up
Value
SL
01~05
Screw List
---
---
SC
01~99
Counting number / count-down only
---
05
At
0.1~9.9
Automatic zero time / Signal output time
---
1.0
RC
0.1~9.9
Slow start time
---
0.0
SP
L0~L9
Speed of start：L0：100%, L1~L9 (30％-90％) Rated
speed
---
L0
Ht
0.0~9.9
Ht time Stop time ( Show wrong as screwdriver
can’t stop at set time after starting, can be used to
test stripped screws
Five buzz and LED red
flash
2.0
Lt
0.00~9.99
Lt time will show wrong as screwdriver stops before
Lt after starting, can test screw is not properly
fastened at its position. .
Two buzz and LED red
flash
0.00
LL
0.01~9.99
Reconfirm time after fastening.
---
0.00
NS
Y / N
Choosing action or not for next screwing process
when error occur during screwing.
LED show NS
N
rt
0.06~9.99
Auto reverse time/ When the torque is reached and
the screwdriver will start to reverse (backward) in
this setting rt time range. (NOTE: rt value must
exceed 0.05)
0.00
rr
0.00~9.99
Auto forward. when F/R switch is reverse
(backward), set the number of seconds first for
reverse immediately brakes and pause time rS.
then forward until the torque is reached.
0
rS
0.10~9.99
Automatically forward pause time. When rr are
setting (> 0), will show rS.
0.1
Backward to
Count-Up
1 COUNT
When screwdriver is backward, the number will be
back one
---
---
Ln
---
Automatic learning.
LED keeps flash of light
---
Buzzer
Er
Wrong
Set-Up
---
Wrong Set-Up, such as Lt＞Ht
---
---

15
Data Chart：
Execute under general pre-set program：
Start
＊If the screwdriver stop time is in dotted line. it is normal fastening. "OK" will be shown.
＊If the screwdriver stop time is before Lt or over Ht stop is before Ht or over Lt, it is "N.G.".
＊User can freely adjust Ht. However, if Ht and Lt is closer, it will request more precise.
＊If the user press the push button of the screwdriver after Ht and Lt setting, it is "N.G".
Ht/Lt mainly set up the period of time. If stop is within the set period, it means OK. In contrast, it
will be (NG), as stop before Lt or after Ht. and should reconfirm whether wrong screws is taken.
More precise requested means more correct Ht/Lt set-up should be. The Lt default value: 0.00,
but it can be increased or decreased in SELECT.
STOP
Lt
0.02 s
Ht
2.0 s
If screwdriver stops before Lt.
If screwdriver has no stop after Ht.
N.G
It is “OK” as
screwdriver stops
between Lt and Ht.
Screws stuck or wrong screws
Screws stripped or wrong screws
N.G
OK
STAR
T
Lt=0.02
Ht=2.0
LL=1.0
OK
N.G
N.G

16
1、The switch mode SW5 change into ON.
※When SW5 change to ON, it will force to enter simulated learning procedure, any function will not work.
2、When it changes to ON, LED will flash. The user can set whether or not counting screws, starting slow-start. The
simulated learning function will be turned on after these necessary condition confirming.
------------------ ------------------ ------------------ ------------------ ---------------- CHECK
3、When set up finish, LED will show 0.0 and the user can test to fasten screws, When screwdriver starts, LED will
show the count. When screwdriver shut-off, that means time to fasten screws. User can proceed many tests until
satisfaction. User can change SW5 switch to OFF, the system will set up Ht time automatically. (Note：Lt will be set
to zero)
4、If user does not satisfy number, user can change SW5 to OFF, push SELECT over three seconds, then enter menu
to change.
System procedure：
SL<SELECT>SC<SELECT>At<SELECT>Rc<SELECT>SP<SELECT>Ht<SELECT>Lt<SELECT> LL <SELECT>Ns<SELECT>rt<SELECT>rr<SELECT>rS<SELECT>SAVE
When use Electric Screwdriver Controller, it should be grounded to avoid operator getting electrical shock. This controller
is equipped with 3 leading wires and 3 pins of grounding plug to fit for grounding type of outlet. The grounding wire must be
connected firmly with power supply equipment for effective grounding result. The leading wire with yellow-green color is a
grounding wire. Never attempt to connect this yellow-green color wire on electrified connector, this Controller has built-in
grounding wire with electric leakage safety grounding and additionally, the Controller can eliminate ESD static, which is
produced by running the electric screwdriver, via grounding wire.
Maintenance and Inspection ：
1. The controller must be operated in top condition, one day working hour must be not more than eight hours.
2. Please note don’t let the controller get over heated, every minute use 10~15 screws to operate.
3. The frequency use of this electric screw driver is over eight hours a day, still it needs periodically testing
and treatment. Every 5-6 months.
Simulated Learning
Servicing
Grounding
ON
OFF

17
1. The use of other than genuine KILEWS replacement parts may Result in decreased tool performance and increased
maintenance, and may invalidate all warranties.
2. All repairs and maintenance of this tool and its word must be performed by an authorized service center.
3. KILEWS is not responsible for customer modification of tools for applications on which KILEWS was not consulted.
4. Repairs should by made only by authorized, trained personnel. Consult your nearest KILEWS authorized service
center.
5. It is the responsibility of the employer to place the information in this manual into the hands of the operator.
DO NOT ATTEMPT TO REPAIR THIS
ELECTRIC SCREW DRIVER
SAVE THESE INSTRUCTIONS
DO NOT DESTROY
CAUTION
CAUTION

SKP-BC32HL-100N-3.0
MODEL:
PRODUCTION NO.
THIRD ANGLE PROJECTION.
ITEM NO:
DES. BY
CHKD.BY
APPD.BY
TITLE:
CUSTOMERDWG NAME
DWG NO:
MATERIAL
DATE
DATE
DATE
UNIT
SHRINK
SCALESHT NO.
OF SHTS.
2
3
4
5
16
20
21
6
12
15
17
11
7
8
10
9
18
22
25
25
26
23
19
24
26
25
33
36
37
28
29
27
38
39
SKP-BC32HL-100
40
13
14
25
42
43
SKP-BC32HL-100N-3.1
41
35
3316
30
31
32
34
4444

NO PARTS NO PARTS NAME-E PARTS NAME-C Q'ty NO PARTS NO PARTS NAME-E PARTS NAME-C Q'ty
1 AA50002 America Plug 美插電源線 120 CH20504-0 Screw 3*5 螺絲 3*5 4
AA50002-1 Australia Plug 澳插電源線 121 CH20110 Rubber Shim 腳墊 4
AA50002-2 Europe Plug 歐插電源線 122 CH20506 Screw 4*12 螺絲 4*12 2
AA50002-3 British Plug 英插電源線 123 YTM0172-2 Sticker-Model 面板貼紙 1
AA50002-6 India Plug 印插電源線 124 CH20505 SCREW 3*8 螺絲 3*8 2
2 P11005 Handle 外殼皮帶 125 CH20504 SCREW 3*5 螺絲 3*5 16
3 W50102 Handle Loop Root 皮帶固定座 226 CH20505-6 SCREW 3*5 螺絲 3*5 8
4 P11039 Housung-Upside 外殼上蓋 127 E31718 CONNECT 3P排插 1
5 EG50101-33A-1 Power PCB 電源機板成品 128 X10068 BOLT 六角螺帽 1
6 EG50111-1 hypothesis PCB-V3.0 計數機板成品-V3.0 129 X10067 WASHER 墊片 1
EG50111-2 hypothesis PCB-V3.1 計數機板成品-V3.1 130 CH20301 WASHER 華司 M4 6
7 P11402-11 Hi / Lo Switch ASS'Y Hi / Lo 開關半成品 131 CH20302 WASHER 外齒型滑司 M4 4
8 P11404-2 Key Switch ASS'Y 鑰匙開關半成品 132 CH20401 BOLT M4 螺帽 M4 4
9 P11404-1 Key 鑰匙 133 CH50696 GROUNDING MEANS 接地線 220mm 1
10 PZ50165-9 Connector ASS'Y 6Pin 6芯插座半成品 134 CH50695 GROUNDING MEANS 接地線 180mm 1
11 P11038-1 Housing-Front Side 外殼前蓋 135 CH20301 WASHER 華司 M4 6
12 EG50110-1 Output PCB-V3.0 輸出機板成品-V3.0 136 CH20302 WASHER 外齒型滑司 M4 4
EG50110-2 Output PCB-V3.1 輸出機板成品-V3.1 137 CH20401 BOLT M4 螺帽 M4 4
13 CH20517 SCREW M3*15 NI 螺絲 M3*15 NI 438 CH20501 SCREW 4*25 螺絲 M4*25 1
14 W50115 Spacer Support 間隔柱 439 CH20155 SCREW 4*12 NI 螺絲 4*12 NI 1
15 P11401-13 Powe Switch 電源開關 140 C50227A
TERMINAL COVER 轉接蓋半成品 1
16 E31702 AC Inlet 電源插座 141 AA50001-139N CORD ASSEMBLY 3M 電源線 3M 1
17 P11039-2 Housing-backside 外殼後蓋 142 E31701-25 Female 母座 1
18 E31715 36Pin Plug 36P排插頭 143 P11020-3 INSULATING WASHER 絕緣墊片 4
19 P11039-3 Housing-Underside 外殼下蓋 144 X10032-4 INSULATING WASHER 絕緣墊片 12
SKP-BC32HL-100N-3.0 SKP-BC32HL-100N-3.1(CE)