Kilews SKP-BC40HL User manual

電動起子控制器操作手冊
OPERATION AND MAINTENANCE MANUAL
奇力速工業股份有限公司
KILEWS INDUSTRIAL CO., LTD.
http://www.kilews.com.tw
Y2F125-21-001
SKP-BC40HL
(VER:4.5)

SKP-BC40HL-800 (VER:4.5)

SKP-BC32HL-100 (VER:4.5)

1
Metal Assembly Screwdrivers are designed for installing threaded fasteners in light industrial and appliance manufacturing
applications.
KILEWS is not responsible for customer modification of tools for applications on which KILEWS was not consulted.
Important safety information enclosed.
Read all these instructions before placing tool in service or operation this tool and save these instructions. It is the responsibility of the
employer to place the information in this manual into the hands of the operator. Failure to observe the following warnings could result
in injury. When using electric tools, Basic safety precautions should always be followed to reduce the risk of fire, electric shock and
personal injury, including the following：
1.General Safety Rules ………………………………………………...………………………………. 1
2.Important Safety Instructions ………….………………………….……………….………………... 2
3.Operations Cautions …….………….…………………………………….……….………………… 4
4.Main Technical parameters …….………………………………………….………………………. 5
Control panel specifications ……………………………………………….…….…………………. 6
Functions of Keys on Panel…………………………………………………………………………. 7
I/O Inserting Hole …………………………………………………………….….…………………. 9
Functional Dip Switch …………….……………………………………….……………………….... 11
5.System Setting ……………………………………….……………………………….……………… 13
6.Simulated Learning ……………………………………….………………………........................... 16
7.Grounding ……………………………………….……………………………………....................... 16
8.Servicing ……………………………………….……………………………………………………… 16
9.Explosive Drawing for Parts /Spare- Part List ……………………….…………………………….
一、重要安全說明事項
……………………………………………………………………………………… 18
二、操作須知
………………………………………………………………………………………………… 18
三、主要技術參數
…………………………………………………………………………………………… 19
四、面板規格
………………………………………………………………………………………………… 20
面板按鍵功能說明
……………………………………………………………………………………… 21
I/O
插孔功能說明
……………………………………………………………………………………… 23
指撥開關功能說明
……………………………………………………………………………………… 25
五、系統設定方式
…………………………………………………………………………………………… 27
六、自動學習設定步驟
……………………………………………………………………………………… 30
七、接地說明
………………………………………………………………………………………………… 30
八、零件分解圖
/
零件表
………………………………………………………………………………………
NOTICE
WARNIN

2
WARNING! Read all instructions Failure to follow all instructions listed below may result in electric shock fire and/or serious
injure. The term "power tool" in all of the warning listed below refer to your mains operated (corded) power tool or battery operated
(cordless) power tool.
SAVE THESE INSTRUCTIONS
1) Electrical Safety
a) Keep work area clean and well lit. Cluttered and dark areas invite accidents.
b) Do not operate power tools in explosive atmosphere, such as in the presence of flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust of fumes.
c) Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
2) Electrical Safety
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter
plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Don’t expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord to carry, pulling or unplugging the power tool. Keep
cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use.
Use of cord suitable for outdoor use reduces the risk of electric shock.
3) Personal Safety
a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not
use power tool while you are tired or under the influence of drugs, alcohol, or medication. A moment of inattention while
operating power tools may result in serious personal injury.
b) Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c) Avoid accidental starting. Ensure the switch is in the off position before plugging in. Carrying power tools with your finger on
the switch or plugging in power tools that have the switch on invites accidents.
d) Remove any adjusting keys or wrench before turning the power tool on. A wrench or a key that is left attached to a rotating
part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times.
This enables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing, and gloves away from moving parts. Loose
clothes, jewellery, or long hair can be caught in moving parts
g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and
properly used. Use of these devices can reduce dust related hazards.
4) Power tool Use and Care
a) Do not force the power tool. Use the correct power tool for your application.
The correct power tool will do the job better and safer at the rate for which it was designed.
b) Do not use power tool if switch does not turn it on or off. Any power tool that cannot be controlled with
the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source before making any adjustments, changing accessories,
or storing the power tools.
Such preventive safety measures reduce the risk of starting the power tool accidentally.
Important Safety Instructions

3
d) Store idle power tools out of reach of children and do not allow persons unfamiliar with the power
tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and
any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many
accidents are cause by poorly maintained power tools.
f) Keep cutting tools sharp and clean, properly maintained cutting tools with sharp cutting edges are less likely to bind and are
easier to control.
g) Use the power tools, accessories and tool bits etc., in accordance with these instructions and in the
manner intended for the particular type of power tool, taking into account the working conditions and the work to be
performed.
Use of the power tool for operations different from intended could result in a hazardous situation.
5) SERVICE
a) Have your power tool serviced by qualified repair person using only identical replacement parts,
This will ensure that the safety of the power tool is maintained.
Additional information shall be provided
a) Instruction for putting into use
1. Setting-up or fixing power tool in a stable position as appropriate for power tools which can be mounted on a support.
2. Assembly
3. Connection to power supply, cabling, fusing, socket type and earthing requirements.
4. Illustrated description of functions.
5. Limitations on ambient conditions.
6. List of contents.
b) Operating Instructions.
1. Setting and testing.
2. Tool changing.
3. Clamping of work.
4. Limits on size of work piece.
5. General instructions for use.
c) Maintenance and servicing.
1. Regular cleaning, maintenance, and lubrication.
2. Servicing by manufacture or agent, list of addresses.
3. List of user-replaceable parts.
4.Special tools which may be required.

4
1. Please read the operating manual thoroughly and comply with safety regulation to operate this Multi-Function Controller.
2. Please grasp the plug of power cord while plugging in or out the plugs of connecting cord of Electric Screwdriver and power
cord.
3. Please fix the power controller to avoid any danger of pulling and dragging the power cord.
4. Do not near oil, chemical materials or heated objects, also please be alert not to scratch the power cord by sharp object.
5. This type of Controller can only be applied to KILEWS Electric Screwdriver with Counter. Do not use Electric Screwdriver
Controller on other types of machinery.
6. In case of the Controller is overheated or overloaded with maximum current rating of fuse, the high-speed fuse will be melt down
and cut off the power. If the Controller continues to jump off or has an abnormal switching reaction, please stop the operation
immediately and send back the Controller for repair.
7. When Electric Screwdriver is running, if slides Forward/Reverse Switch instantly, device will generate the protection program to
force Electric Screwdriver stop.
8. Please do not disassemble Electric Screwdriver casually and try to repair it by self.
9. When Controller is not in use, please turn the main power switch OFF and unplug the power.
10. The electric frequency will be lower when the voltage is adjusted as Lo or below 32 V, so the torque of the electric screwdrivers
can't be worked out except below scale of 4.
＊Please arrange to use the whole set of Electric Screwdriver SKD-BN&SKD-BK series except SKD-BN&SKD-BK series with the
Multi-Function Controller.
＊Please arrange to use together with KILEWS SKD-BN&SKD-BK series Electric Screwdriver. If operator uses different brand of
Electric Screwdriver and repair tools with parts or accessories not from KILEWS manufacturer, it may cause the Controller
malfunction or poor quality. As a result, all of product guarantees will be void and no obligation to the manufacturer.
＊When Electric Screwdriver is running, if operator slide Forward/Reverse switch instantly, device will turn on the protection
program to force the Electric Screwdriver stop running.
＊Don't switch HI/LO changeover button when the screwdriver is running.
＊To plug or unplug the DC connector must wait the LED OFF after power off.
Operations Cautions
CAUTION

5
※SKD-BN203LS5 can’t work with slow start (RC / SP) function.
※SKD-BN&SKD-BK series must be used with SIX PIN screwdrivers, so please confirm the screwdriver’s type is
SKD-BN&SKD-BK series and the connector is SIX PIN when using.
Step of the screwdriver confirmation：
1.Confirm the sticker is "SKD-BN" type.
2.Confirm the screwdriver’s CONNECTOR type is SIX PIN.
3.Confirm the connect cable between screwdriver and power controller is SIX wires.
Model No
SKP-BC32HL-100
(ver
：
4.5)
SKP-BC40HL
(ver
：
4.5)
SKP-BC40HL-800
(ver
：
4.5)
Input Voltage
AC 100-240V 50 / 60Hz
AC 100-240V 50 / 60Hz
AC 115/230V 50 / 60H
Z
Output Voltage
DC 32V/ 24V
DC 40V/ 32V/ 24V
DC 40V/ 32V/ 24V
Power Consumption 60W 220W 360W
Counting Numbers
1~99
Counting Method
Forward as / Count down
Connecting Sensor
ON / OFF
Sensing Switch Mode ON (2 Sensor) / OFF (1 Sensor)
Slow-Start Time Adj.
0.0~9.9 seconds
Slow-Start Speed Adj.
L0
：
100%
，
30
％
~90
％
L1~L9 Rated speed
Start Detecting Time
0.01-9.99 seconds
Stop Detecting Time 0.1-9.9 seconds
Detecting Alarm
ON/ OFF/ FF/ EF with LED and buzzer
Auto response/Manual
response
ON / OFF
External Connection Input
Forward / Reversion / Prohibit operation / Sensor Switch / resuming Switch / Confirm Switch
External Connection Output
OK/ NG/ OK ALL
Electric Screwdriver Speed
Control
HI / LO；Slow Start
Size (mm)
200*130*100 247 *130*100
Weight (Kg)
1.53
2.4
Applicable Electric Screwdrivers (SKD-)
SKP-BC32HL-100(ver：4.5)
BN203L
；
BN203LS5
；
BN203LS6
；
BN203LS7
；
BN207L
；
BN210L
BN512L
；
BN512LF
；
BN517LF
；
BN519L
；
BN512P
；
BN512PF
；
BN517PF
；
BN519P
BN512LM
；
BN512LFM
；
BN517LFM
；
BN519LM
BN730L
；
BN730P
；
BN722LF
；
BN722PF
SKP-BC40HL(ver：4.5)
BN830L
；
BN830LF
；
BN850L
；
BN830P
；
BN830PF
；
BN850P
BN830LM
；
BN830LFM
；
BN850LM
TBK20L
；
TBK30L
；
TBK50L
SKP-BC40HL-800(ver：4.5)
TBK30LF；TBK35LF；TBK50LF；TBK70L
TBN60L；TBN90L；TBN120L；TBN180L
RBK60L
；
RBK90L
；
RBK120L
；
RBK120LF
；
RBK180L
；
RBK180LF
；
RBK250L
；
RBK250LF
；
RBK350L；RBK500L；RBK60P；RBK90P；RBK120P；RBK120PF；RBK180P；RBK180PF；
RBK250P；RBK250PF；RBK350P；RBK500P
LRBK50；LRBK75；LRBK100；LRBK100F；LRBK150；LRBK150F；LRBK220
BK960L；BK960LF；BK990L；BK9120L；BK960P；BK960PF；BK990P；BK9120P
Accessories Power cord *1、Key *2
Main Technical parameters

6
NO.
PARTS NAME
NO.
PARTS NAME
1
LED Indicator
12
Down-Selecting Key
2
HI / LO Speed Switch
13
System Build-in Reset Key
3
Key setting lock
14
POWER/CLEAR Key
4
6Pin Connector
15
Functional Selection / Confirm Key
5
WORK Light
16
Power point
6
OK Light
17
POWER SWITCH
7
N.G Light
18
Output voltage choice
8
24V Light
19
I/O Inserting Hole
＊
Instruction
9
32V Light
20
Functional Dip Switch
＊
Instruction
10
40V Light
21
GND
11
Up-Selecting Key
Control panel specifications

7
Functions of Keys on Panel：
Key Description of function. Remarks
POWER
：
Power Switch
(1) Press and hold for 6 seconds that will turn off counter and other functions including 7 segments.
LED display.
(2) Press and hold for 3 seconds to turn counter back on when counting function is deactivated.
CLEAR：Clear Switch
When operator intends to reset counter during operation, simply press and hold for one second till
beep once. But under a cycle mode, to return back U1 for resetting by pressing and holding keypad
for 3 seconds till beep twice.
Switch page：Under setting menu will change pages of decimal point
When there is NG signal,
press CLEAR bottom to
clear the NG signal
SELECT
：
Press and hold SELECT button for 3 seconds to enter system setting menu：
SL---- SC----At----Ot----Rc----SP-----Ht----Lt----LL----NS----Ut----rt----rr----rS
When enter the setting menu. Press and hold S button to show the function (ex：SL or SC…etc.)and
with beep sound. Release the "S" button to show the setting value
CONFIRM：
When DIP SW3 ON, when the user finished fastening a unit of screws. The counter requires to press
CONFIRM button to start the next unit
1. Refer to CONFIRM
mode：
When there is NG signal
output. Press
"CONFIRM"
button to
stop the NG signal output.
UP
：
In system menu, pressing the key to increase the number.
This key will point out user set-up number and unit during the process ：
U1：No.1 setting number. U2：No.2 setting number.
U3：No.3 setting number. U4：No.4 setting number.
U5：No.5 setting number.
When press the UP button
(hold), then panel will
show the unit number,
then press the start plate
and the screwdriver will
not operate
DOWN
：
In system menu, pressing the key to decrease the number.
This key will point out user set-up number and group during the process ：
U1：No.1 setting number. U2：No.2 setting number.
U3：No.3 setting number. U4：No.4 setting number.
U5
：
No.5 setting number.
When press the DOWN
button (hold), then panel
will show the unit
number, then press the
start plate and the
screwdriver will not
operate
+
Up+Down
：
Select the following modes.
When fastening screw, compl
eting work and
if mistaken operation, the buzzer sound will
be on.
warring beep when finish all
screws in the list and error in
operation
Only beep warning when wrong operation
As one screw is fastened and work
is completed, buzzer will be on；
wrong operation will be no sound.
S.RESET：SYSTEM RESET
Because of voltage or operation cause system abnormal, push this key back to the initial number.
The S.RESET is not functional if the outer key is under LC mode.
Press RESET key once
then release. When hold
RESET key, the
screwdriver is not able to
operate until the release
the reset button.
+
Lock function of the Panel Lock
Unlock function of the Panel Lock

8
+
Enter the setup
：
dt----- tt-----Sr----SA----Gr-----Rn
dt/tt
dt：the time range between each screwing process. This function will be triggered after finish one
screwing process. If user doesn’t start next screwing process in this setting time range. The system
will display "dt" until next screwing process is started. ( "01"= 1 second)
tt：All the screwing processes in this list need to be finished under this setting time range. If user
didn’t finish all the screws in this setting time range, the panel will display "tt" until all the screwing
processes are finished. ( "01"= 1 minute)
Note：
(1) When dt errors, restart the screwdriver will release from error status. If two or more error occurs,
the red light up and buzzer sounds, LED screen will display other error messages
(eg：NS)；To solve other errors first and the red light will turn off , but dt continued errors.
(2) When tt error occurs, to complete all fastening process will released from tt error
condition .If an error occurs while there is other error coexist , same as dt situation .
(3) When multiple loop mode：
dt is for every one small loop (U #, #：1,2,3,4,5) , for each fastening screw time interval.
tt is for the time of one big loop (U1 ~ U #, #：2,3,4,5) , which is from U1 first start until the
end of last U # screw is fastened
(4) When the dt / tt occurs, press CLEAR to release from dt / tt , counter will return to the original
screw numbers setting of the current unit
Sr：Multiple function switch cycle SENSOR
Y：multiple cycles (SW2 = ON, SW6 = ON), when the number of fasten screws U1 are complete
then screwdriver stop until the sensor triggered (SW4 = OFF). If SW4 = ON, you need to trigger
twice before jumping to U2 ... and so on
N：multiple cycles (SW2 = ON, SW6 = ON or SW2 = ON, SW4 = ON, SW6 = ON), when the
number of fasten screw U1 are finish will automatically execute At time of that unit, then
automatically start unit 2.
Sr default：N
Gr:
When Er occurs, selects Y without “CONFIRM” to disable. If selects N be sure to press
“CONFIRM” to disable.
For example, when C4 & C5 trigger to Er signal, if Gr = Y happens the “CONFIRM” should be
ignored which means an Er occurs that is the normal trigger at this situation.
※When Gate_SW2_OFF_Err occurs, user must have a “CONFIRM” to disable. When C1, C2, C4
& C5 are under stage of Er, SW = OFF shuts off which means there is only “CONFIRM” can help to
disable.
Rn:
Selects Y: this will enable the function of reversing to resume. See SW7 status below:
SW7 ON = for reversing to resume to preset of screw’s quantities
SW7 OFF = for reversing to resume only once
Selects N: disable the function of reversing to resume and SW7 (ON/ OFF) is futility
Note：When SW6 = ON, Sr parameter setting (Y / N) only for reference. That is, Sr is a global
variable, once SW6 = ON；
Sr can set Y or N , then U2 ~ U5 SENSOR mode will follow same setting
SA：When under Sensor mode, SA parameter setting only effect when the SW2 = ON, SW4 = OFF.
The up and down button in the front panel can switch value (HI / LO).
HI
：
Hi Active LO
：
Lo Active The default value is
：
HI
Note
：
(1) When the user press the
POWER + UP, panel displays
dt, release POWER + UP to
show up values. At the dt
mode, pressing "S" key can
set "tt" value. Repeating press
"S" key for the following
setting.
"Sr" “SA” “Gr” 
“Rn”
(2) dt and tt cannot be
coexisted. When value sets as
dt > 0, tt will disappear. The
same, when the tt > 0, the dt
will disappear.
Unlock Function
Lock Function
1.Lock with the key (Need use the key to lock
2.When KEY lock is in lock position, the user changes the Hi/Lo speed setting, the LED will
display "PC" and the counter will beep 8 times until user change back the Hi/Lo setting.

9
I/O Inserting Hole：
※CN1(V+) and CN14(GND)can provide DC 24V(Default)。(DC +12V need to custom modify)
※If users need different DCvoltage, they must usetheir own step-down circuit to decrease voltage.
※If user need to input voltage todrive the alert instrument, do notuseover DC+/-40V /, +/- 250mA voltage.
No Name In/Out Content wave pattern of signals Remark
CN1 V+ Output 12 or 24 v dc
Output：DC +12V or +24V (Max：200mA)
Default value：+24VDC
(+12VDC need to custom modify)
CN2~CN3 OK Output
CN2 and CN3 will be short
when finished fastening one
screw
Automatically open
MOS RELAY(default) +/- 40V, +/- 250mA There
isa Start signal and a light output synchronized
function to be added in the version 4.5.
(Open Collector need tocustom modify)
CN4~CN5 NG Output CN4 and CN5 will be short
when error occur
Automatically open
MOS RELAY (default) +/- 4 0 V, + / - 250mA
(Open Collector need to custom modify)
CN6~CN7 OK ALL Output
CN6 and CN7 will be short
when finished fastening all
screw in the list
Automatically open
MOS RELAY (default) +/- 4 0 V, + / - 250mA
(Open Collector need to custom modify)
CN8 START_IN Input External START input
1.When short Start input and GND(CN14) (CLOSE
circle), able tostart the screwdriver
2.When open circle with GND(CN14), screwdriver stop.
CN9 DIR_IN Input External REVERSE input
Shorten with GND (Close circle) andwhen enable start
signal (CN8 + GND), screwdriver will start with
Reverse rotation.
If the driver switches F/R switch on "forward", when
CN9+ GND short screwdriver isstill reversed rotation
after start
CN10 DISABLE Input External DISABLE input
When short with GND (CLOSE circle), cannot start the
screwdriver
When open circle with GND, screwdriver isable tostart
*When DISABLE (shorted with GND), work LED
lights ON for 5 seconds, then OFF,then light up again
for 5 seconds, on and off in circle.
CN11 CONFIRM Input External CONFIRM input
This switch feature and function is the same as
CONFIRM, but no SELECT key function
After press CONFIRM the NG signal will be release.
CN12 GAT E Input External sensor switch
SW2:ON SW4：OFF
SW2：ON SW4：ON
Input a confirm signal for machine to start working.
Sensor Switch：External
device, you can connect one or
two switches.
CN13 CLR Input External device CLEAR
switch
External clear switch, same as clear button on the panel.
It also can disable N.G signal when it is triggered
CN14 GND －CN8 ~ CN13output/input signal GND port

10
Terminal Connecting Diagram：(To take factory default：MOS RELAY I/O for example)
Output：
Input：

11
Functional Dip Switch：
Instruction：
SW1：Selects ON, counts screws number forward as 1-----2-----3------4------5-----------------1…
Selects Off, count down the screws number as 5-----4-----3-----2------1-------------------5…
SW2：Sensing Switch, select ON means Counter needs external sensing switch, SKP-BC40HL must be in
accordance with the sensing switch mode to determine if electric screwdriver will work. Select OFF
means unnecessary for external switch, count number don’t have to consider external switch to
determine if it works.
Note
： SA settings will affect SW2 = ON, SW4 = OFF the SENSOR drive mode, please refer to the SA
setting for detail information.
SW3：The Count number Reset Mode, when counting screws number reach to the setting value, counter must be reset to default
value, if select ON which stands for manual reset, user must press "SELECT/CONFIRM" / external CONFIRM (CN11+CN14)
Key on the panel back the setting count number, otherwise Electric Screwdriver is unable to start under no confirming situation
on the device. Select OFF makes system automatically to recover from the setting count number.
SW4：Switching Mode：Select ON means the external SENSOR need to have two signals been sent to SKP-BC40HL which stands
for the fastener on operational process need to go through the sensor on machine table to identify the fastener has been
removed from working table, and new fastener goes through another SENSOR for confirming the new fastener that has
reached the working table. Therefore two confirming signals allow SKP-BC40HL to start the Electric Screwdriver running.
Select OFF means only need one SENSOR to confirm the fastener that has been removed from this working table；this allows
Electric Screwdriver starts to work.
SW5：Auto-Learning Mode: The Counter counts screws number and sends OK & NG signals followed by Ht/ Lt settings. Thus,
Auto-Learning Mode experiences and memorizes screw fastening time from beginning to the end. To do so, simply user
switches this mode to ON, and then system will ask fastening position (SL), number of screws (SC) to be tightened, whether
needs time to be changed back to default or not (At), and OK LED keeps displaying time (Ot). Besides, user can add slow start
function (Rc) or select speed level (SP), if need.
SW6：Arrangement form：The memory can save five units number, user can push switch ON, the system will automatically arrange
five units, easy for user to make arrangement at work.
SW7：Reverse Resuming：User can turn on the reverse resuming switch to loose screws back. The system is able to count backward
for presetting quantity of screws to be fastened. If the reverse resuming switch is switched to off, the system is only to do
countdown for the last screw.
Note：Multiple cycles (SW6：ON)：
(1) rr =0
Whether Sr = Y or Sr = N, the reverse will both added to the U1.
(2) rr>0：
The screw list set with rr；the screwdriver well not reverses and will not add screws on the screw count.
At this point the user press CLEAR button or use CN13 to clear the count value to solve the problem and restart the
operation after the "new work.
If customers want to reverse all screws, please turn off the counter before start reverse.
SW
Name
OFF
ON
1
Counting Mode
Count Backward
Count Forward
2
Sensor Switch
Stop
Work
3
Manual Confirm Mold
Auto Zero
Start the Manual Confirmation
4
Switching Mode
Once Confirm
Twice Confirm
5
Automatic simulation
learning mode
Stop Work
6
Units arrangement
Mode
Stop Work
7 Reverse resuming
only one screw
count backward
Enable to count backward within
the screws quantity setting

12
CONFIRM ：
Code Instruction Notations
First external sensor to be confirmed.
SW2 (ON) + SW3 (OFF) + SW4 (OFF)
External sensor
* When the SA is set to HI, the display
"C1"
；
if set is LO and will displayed "C.1 "
The second external sensor to be confirmed.
SW2 (ON) + SW3 (OFF) + SW4 (ON)
※When error occurs, the sensor needs to be triggered again.
At this
moment, panel shows "Er", user must press the "CONFIRM" from panel
or short circuit (CN11 + CN14 ports) to clear "Er".
External sensors
Manual confirm the panel.
SW3 (ON)+SW2(OFF)+SW4(OFF) Panel / External CONFIRM
A switch SENSOR confirm +confirm button on the panel or short circuit
CN11+CN14
SW2(ON)+SW3(ON)+SW4(OFF)
External sensor + Panel / External
CONFIRM
* When the SA is set to HI, the display
"C4"
；
if set is LO and will displayed "C.4 "
Two switch SENSOR confirm + confirm button on the panel or short
circuit CN11+CN14
SW2(ON)+SW3(ON)+SW4(ON)
External sensors + Panel / External
CONFIRM
Reset to the default setting. CLEAR
Error Code on LED description：
Symbol
Definition
Description
High Temp. Protect
1.Screwdriver will stop when the operation temperature is higher.
2.LED will display [E4] to indicate high temperature protect.
Stall Protect
1.Screwdriver will stop when motor is abnormal stalled after start.
2.LED will display [E5] to indicate stall protect.
Push plate Error
1.Screwdriver will stop when push plate change between motor running.
2.LED will display [E7] to indicate abnormal operation.
Brake Error
1.Screwdriver will stop when the abnormal brake signal appeared before start.
2.LED will display [E8] to indicate abnormal brake error.
Power Error
1.When key is turning to lock, the voltage value has been changed in the meantime, the
panel shows up PC status. (8 beeps)
2.A PC shows up when the controller outputs an invalid voltage to electric screwdriver.
(e.g. When 24V is the output setting, we still connect a DC 40V screwdriver that does
not match to each other. There will come 3 beeps warning (It is the same sign as low
voltage) and NG light on.
3.When screwdriver connects to controller, there will need 2 seconds detecting time. (A
PC shows up during these 2 seconds)
※The error when the screw fastened was occurred during the external mode confirmation, the
system will detect the abnormal state. The LED will show error code and the buzzer
will ring. The operator must confirm the external sensor (CN11+CN14) or press CONFIRM.

13
※If using three units of data only and let three units in cycles. It can set up "00" in counting
number on U4, when SW6 switch ON, the system will automatically move in circle from
U1~U3.
System procedure：
PROCESS TO SET UP SYSTEM：
1、Please connect the cord, turn on the power switch until LED shows number.
2、Please press SELECT key over three seconds till buzzer making sound, the panel will show ,
to push UP/DOWN to decrease or increase the number, it can set up five units of number.
3、To press SELECT key, buzzer will sound, the panel will show , to push UP/DOWN to
decrease or increase number, the maximum can set up 99.
SC：To set up counting number.
4、To press SELECT, the screen will show , push UP/DOWN to increase or decrease
number, the maximum can set up 9.9.
At：Automatic set up CLEAR time.
5、Presses SELECT to select and then press UP/DOWN to change digits. The maximum digit is 9.9.
Ot: LED time of OK or OK ALL status.
6、To press SELECT, the screen will show , push UP/DOWN to increase or decrease
number, the maximum can set up 9.9.
Rc：To set up slow-start time.
7、To press SELECT, the screen will show , , push UP/DOWN to increase or decrease number
between L0~L9, the maximum can set up L9.
SP：To set up speed of slow start.
8、To press SELECT, the screen will show , push UP/DOWN to increase or decrease
number, the maximum can set up 9.9.
Ht：Stop time.
9、To press SELECT, the screen will show , push POWER key, adjust decimals ,
push UP/DOWN to increase or decrease number, the maximum can set up 9.99.
Lt：Set up Detect Start Time."02."means 0.02.
10、To press SELECT, the screen will show , push POWER key, adjust decimals ,
push UP/DOWN to increase or decrease number, the maximum can set up 9.90.
LL：No times confirmed within set-up time after fastening. "02." means 0.02.
11、Press SELECT for show on LED and press UP/DOWN for change the setting.
NS：choosing action or not for next screwing process when error occur during screwing.
N：unlock(default setting) Y：lock(need to press S for release)
System setting
SL
<SELECT>SC<SELECT>At<SELECT>Ot<SELECT>Rc<SELECT>SP<SELECT>Ht<SELECT>
Lt<SELECT>LL<SELECT>Ns<SELECT>Ut<SELECT>rt<SELECT>rr<SELECT>rS<SELECT>S AV E

14
12、Presses SELECT to select and then press UP/DOWN to change digits. The maximum digit is 9.9.
Ut: Pre tightening time; any escaped time less than Ut will be counted as NG failure.
13、To press SELECT, the screen will show , , push POWER key, adjust decimals , push UP/DOWN to
increase or decrease number, the maximum can set up 9.99.
rt：Set up auto reverse time。
14、To press SELECT, the screen will show , , push POWER key, adjust decimals , push UP/DOWN to
increase or decrease number, the maximum can set up 9.99.
rr：Set up auto forward time.
15、To press SELECT, the screen will show , , push POWER key, adjust decimal , push UP/DOWN to
increase or decrease number, the maximum can set up 9.99.
rS：Set up automatically forward pause time.
Remark:
(1) When RC = 0 or SP = L0, there will be no slow start function.
(2) When RC & SP/ LL are excluded in setting, there is only one setting allowance.
(3) When rt/ rr & rs/ LL/ Ut are excluded in setting, there is only one setting allowance.
Function Name
Set up Time
and Value Description Buzz Time/ Light
Manufacturer
Set-Up Value
SL 01~05 Screw List ---
---
SC 01~99 Counting number / count-down only ---
05
At 0.0~9.9 Automatic zero time / Signal output time ---
1.0
Ot 0.0~9.9 LED time of OK or OK ALL status.---
0.0
RC 0.1~9.9 Slow start time ---
0.0
SP L0~L9 Speed of start：L0：100%, L1~L9 (30％-90％) Rated speed ---
L0
Ht 0.0~9.9 Ht time Stop time ( Show wrong as screwdriver can’t stop at set
time after starting, can be used to test stripped screws
3 beeps come with red
LED on permanently
2.0
Lt 0.0~Ht
Lt time will show wrong as screwdriver stops before Lt after
starting, can test screw is not properly fastened at its position. .
3 beeps come with red
LED on permanently
0.00
LL0.00~9.99 Reconfirm time after fastening. ---
0.00
NS Y / N
Choosing action or not for next screwing process when error
occur during screwing.
LED show NS N
Ut 0.0~9.9
Pre tightening time; any escaped time less than Ut will
be counted as NG failure
--- 0.0
rt 0.00~9.99
Auto reverse time/ When the torque is reached, and the
screwdriver will start to reverse (backward) in this setting rt time
range. (NOTE: rt value must exceed 0.05)
--- 0.00
rr 0.00~9.99
Auto forward. when F/R switch is reverse (backward), set the
number of seconds first for reverse immediately brakes and pause
time rS. then forward until the torque is reached.
--- 0
rS 0.10~9.99
Automatically forward pause time. When rr are setting (> 0), will
show rS.
---
0.10
Backward to
Count-Up
1 COUNT When screwdriver is backward, the number will be back one --- ---
Ln
---
Automatic learning. LED keeps flash of light
---

15
Data Chart：
Execute under general pre-set program：
Start
＊If the screwdriver stop time is in dotted line. it is normal fastening. "OK" will be shown.
＊If the screwdriver stop time is before Lt or over Ht stop is before Ht or over Lt, it is "N.G.".
＊User can freely adjust Ht. However, if Ht and Lt is closer, it will request more precise.
＊If the user presses the push button of the screwdriver after Ht and Lt setting, it is "N.G".
Ht/Lt mainly set up the period of time. If stop is within the set period, it means OK. In contrast, it
will be (NG), as stop before Lt or after Ht. and should reconfirm whether wrong screws is taken.
More precise requested means more correct Ht/Lt set-up should be. The Lt default value: 0.00,
but it can be increased or decreased in SELECT.
STOP
Lt
0.02 s
Ht
2.0 s
If screwdriver stops before Lt. If screwdriver has no stop after Ht.
N.G
It is “OK” as
screwdriver stops
between Lt and Ht.
Screws stuck or wrong screws Screws stripped or wrong screws
N.G
O
K
STAR
Lt=0.02
Ht=2.0
LL=1.0
OK
N.G
N.G

16
1、The switch mode SW5 change into ON.
※When SW5 change to ON, it will force to enter simulated learning procedure, any function will not work.
2、When it changes to ON, LED will flash. The user can set whether or not counting screws, starting slow-start. The simulated
learning function will be turned on after these necessary condition confirming.
------------------------------------------------------------------------------------CHECK
3、When set up finish, LED will show 0.0 and the user can test to fasten screws, When screwdriver starts, LED will show the
count. When screwdriver shut-off, that means time to fasten screws. User can proceed many tests until satisfaction. User can
change SW5 switch to OFF, the system will set up Ht time automatically. (Note：Lt will be set to zero)
4、If user does not satisfy number, user can change SW5 to OFF, push SELECT over three seconds, then enter menu to change.
System procedure：
When use Electric Screwdriver Controller, it should be grounded to avoid operator getting electrical shock. This controller is equipped
with 3 leading wires and 3 pins of grounding plug to fit for grounding type of outlet. The grounding wire must be connected firmly
with power supply equipment for effective grounding result. The leading wire with yellow-green color is a grounding wire. Never
attempt to connect this yellow-green color wire on electrified connector, this Controller has built-in grounding wire with electric
leakage safety grounding and additionally, the Controller can eliminate ESD static, which is produced by running the electric
screwdriver, via grounding wire.
Maintenance and Inspection ：
1. The controller must be operated in top condition, one day working hour must be not more than eight hours.
2. Please note don’t let the controller get over heated, every minute use 10~15 screws to operate.
3. The frequency use of this electric screw driver is over eight hours a day, still it needs periodically testing
and treatment. Every 5-6 months.
Simulated Learning
Servicing
Grounding
S
L<SELECT>SC<SELECT>At<SELECT>Ot<SELECT>Rc<SELECT>SP<SELECT>Ht<SELECT>
Lt<SELECT>LL<SELECT>Ns<SELECT>Ut<SELECT>rt<SELECT>rr<SELECT>rS<SELECT>SAV E

17
1. The use of other than genuine KILEWS replacement parts may Result in decreased tool performance and increased
maintenance, and may invalidate all warranties.
2. All repairs and maintenance of this tool and its word must be performed by an authorized service center.
3. KILEWS is not responsible for customer modification of tools for applications on which KILEWS was not consulted.
4. Repairs should be made only by authorized, trained personnel. Consult your nearest KILEWS authorized service center.
5. It is the responsibility of the employer to place the information in this manual into the hands of the operator.
DO NOT ATTEMPT TO REPAIR THIS
ELECTRIC SCREWDRIVER
SAVE THESE INSTRUCTIONS
DO NOT DESTROY
CAUTION
CAUTION
Our company reserves the right to modify
the product without prior notice.

18
操作前請閱讀全部說明
（內附零件分解圖）
警告
為了安全起見，在使用電動螺絲起子控制器前請詳閱電動螺絲起子控制器操作說明書，且務必依照說明書指示操作，
並注意所有的警示。
1.使用電動螺絲起子控制器說明書規定的電壓。
2.使用電源時請確定電流回路與安全開關裝置，並同時將地線接妥。
3.電動螺絲起子控制器勿置重物或堆積物品，且保持在適當的溫度與濕度狀態下工作。
4.勿將電動螺絲起子控制器放在通風不良之室內，或暴露在塵埃和金屬屑中
5.勿將電動螺絲起子控制器放在高溫潮濕的環境或易燃氣體的地方。
6.勿將電動螺絲起子控制器裝置在高處，應放于安全、平穩、固定的位置，以防止掉落的危險。
7.不可用電源線拉扯電動螺絲起子控制器，或將電源線從插座上猛拉開。
注意
1、此控制器請搭配整組的專用電動起子 SKD-BN 與SKD-BK 系列起子使用。
2、此控制器請配合 KILEWS SKD-BN 與SKD-BK 系列計數器電動起子使用，控制器若搭配非 KILEWS 起子使用，
以及使用非 KILEWS 原廠的零配件維修，而造成控制器發生故障或品質不良，導致一切保證失效本廠恕不負責。
3、起子在進行中，若瞬間切換正反開關，機器將會啟動保護程式，起子將停止運轉。
4、起子運轉中，禁止切換高低速開關。
5、電源關閉後，需待 LED 燈熄滅後才可插拔 DC 連接線。
1、操作前請詳細閱讀操作手冊，並且按照安全規範操作此電源供應器。
2、當插入或拔開起子連接線和電源線之插頭時，需抓緊電纜線之插頭部分。
3、請將此電源供應器固定，避免因拉扯而造成危險。
4、請勿靠近油、化學物質或熱的物體，同時也注意不要讓電纜線在工作中刮磨到銳利的物品。
5、此型控制器，只能專門供 KILEWS 無碳刷電動起子計數器專用，勿將電動螺絲起子控制器使用於其他機械。
6、假如控制器過熱，或負載使用電流超過保險絲最大額定電流時，快速型保險絲會自動熔斷，切斷電源，持續
跳脫或開關動作不正常時，請立即停止操作，並將電動螺絲起子控制器送回修理。
7、起子在進行中，若瞬間切換正反轉開關，機器將會啟動保護程式，起子會停止運轉。
8、請勿任意拆卸電動螺絲起子控制器嘗試自行修復。
9、不使用時將主要電源開關 "OFF"，並且拔掉電源插頭。
10、當 SKP 系列的輸出電壓調整至 Lo 的位置或小於 32V 的位置時，電動螺絲起子的扭力設定請低於刻度 4 位
置以下使。
重要安全說明事項
操作須知

19
型號
SKP-BC32HL-100
(ver：4.5)
SKP-BC40HL
(ver：4.5)
SKP-BC40HL-800
(ver：4.5)
輸 入 電 壓
AC 100-240V 50 / 60Hz
AC 100-240V 50 / 60Hz
AC 115/230V 50 / 60H
Z
輸 出 電 壓
DC 32V/ 24V DC 40V/ 32V/ 24V DC 40V/ 32V/ 24V
輸 出 功 率
60W
220W
360W
計 數 次 數
1~99
計 數 模 式
正數
/
倒數
接續感應器
ON / OFF
感應開關模式
ON (2 Sensor) / OFF (1 Sensor)
緩啟動時間設定
0.0~9.9
秒
緩啟動轉速設定
L0
：
100%
，
30
％
~90
％
L1~L9
額定轉速
偵測停止時間
(
下限
)
0.01-9.99
秒
偵測停止時間
(
上限
)
0.1-9.9
秒
警示模式
ON/ OFF/ FF/ EF LED
燈
/
蜂鳴器
自動回復
/
手動回復
ON / OFF
外部接續輸入
正轉
/
反轉
/
禁止操作
/
感應開關
/
回復開關
/
確認開關
外部接續輸出
OK/ NG/ OK ALL
控制起子轉速
HI / LO
；緩啟動
外部尺寸
(mm)
200*130*100
247 *130*100
重量
(Kg)
1.53
2.4
適用之電動螺絲起子
SKP-BC32HL-100(ver：4.5)
BN203L
；
BN203LS5
；
BN203LS6
；
BN203LS7
；
BN207L
；
BN210L
BN512L
；
BN512LF
；
BN517LF
；
BN519L
；
BN512P
；
BN512PF
；
BN517PF
；
BN519P
BN512LM
；
BN512LFM
；
BN517LFM
；
BN519LM
BN730L
；
BN730P
；
BN722LF
；
BN722PF
SKP-BC40HL(ver：4.5)
BN830L
；
BN830LF
；
BN850L
；
BN830P
；
BN830PF
；
BN850P
BN830LM
；
BN830LFM
；
BN850LM
TBK20L
；
TBK30L
；
TBK50L
SKP-BC40HL-800(ver：4.5)
TBK30LF
；
TBK35LF
；
TBK50LF
；
TBK70L
TBN60L
；
TBN90L
；
TBN120L
；
TBN180L
RBK60L
；
RBK90L
；
RBK120L
；
RBK120LF
；
RBK180L
；
RBK180LF
；
RBK250L
；
RBK250LF
；
RBK350L；RBK500L；RBK60P；RBK90P；RBK120P；RBK120PF；RBK180P；RBK180PF；
RBK250P；RBK250PF；RBK350P；RBK500P
LRBK50
；
LRBK75
；
LRBK100
；
LRBK100F
；
LRBK150
；
LRBK150F
；
LRBK220
BK960L
；
BK960LF
；
BK990L
；
BK9120L
；
BK960P
；
BK960PF
；
BK990P
；
BK9120P
配件 電源線
*1
、鑰匙
*2
※SKD-BN203LS5 無法使用緩啟動功能(RC/SP)
※搭配 SKD-BN 與SKD-BK 系列的起子必須為 6PIN 起子，因此使用者在使用時請確認起子型號必須為
"SKD-BN 與SKD-BK"系列之起子和連接頭為 6PIN。
確認起子步驟：
1、確認型號貼紙為 "SKD-BN" 系列起子
2、確認起子連接頭為 6PIN
3、確認連接起子與控制器的連接線為 6芯
主要技術參數