Kilews SKC-PTS-120 User manual

Semi-Automatic CordlessBrushless
Power Torque Screwdrivers Series
OPERATION AND MAINTENANCEMANUAL
SKC-PTS-120
SKC-PTS-80
SKC-PTS-50
DIXON AUTOMATIC TOOL, INC.
http://www.dixonlighttools.com
Y2F103A-E-005

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1
BeforeyouusetheCordlessScrewdriverforthefirsttime,itisessentialto
readandunderstandthemanualcompletely.(Includingthesparepartsview)
The term “Cordless Screwdriver” in all of the warning listed below refers to
your main operatedappliance.
Icon Instructions
1. 2. 3. 4.
5. 6. 7. 8. 9.
1. Read instruction manual. 6. Do not operate in an explosiveatmosphere.
2. Observe caution andsafety notes. 7. Do not disassemble.
3. Recyclable. 8. Forbid to throw away.
4. For indooruse only. 9. CE certification.
5. Do not expose to wet or rainconditions.
Accessories
Item Quantity Unit
Manual 1 PCS
Guarantee Card 1 PCS
Waist Hook 1 PCS
ScrewM3*0.5P*10LT 1 PCS
Socket Extension 1 PCS
Bit 2 PCS

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2
Warning
Read all instructions and make sure the appearance of the device has no damage before you use it.
Failure to follow all instructions listed below may result in electric shock fire and/or serious injury.
1. Keep the working area nice and clean.
1.1 Mess and dark areas may cause of accidents.
1.2 Keep the device away from rain or moisture to decrease the risk of electric shock or short-
circuiting occurred.
2. Be alert to workplace safety
2.1 Use the device under a well lit and clean environment.
2.2 Keep children and other people away unless the person has been assigned for the task to avoid
the danger of injury.
2.3 Do not play around while the tool is being used to avoid the danger of distractions.
2.4 Do not work with the device in potentially explosive environments in which there are
inflammable liquids, gases or dusts. Electrical power tools create sparks, which can ignite dusts
or fumes.
2.5 Do not use the device if you are tired or under the influence of drugs, alcohol or medication.
3. When the devices are not being used, store them in a safe place.
4. Use a suitable device for the job will be safer at work and have a betterresult.
5. Always use a screwdriver that is intended for the task you are undertaking. Do not overload or use
it improperly such as drilling or tapping.
6. Dress properly. Do not wear loose clothing or jewels while operating the tool to avoid the danger of
trapping.
7. By using the device correctly, make sure to hold it firmly with two hands in place before starting
the trigger.
8. When using the electrical power tool, take into account the auxiliary handle or waist hook is
advantage of working conditions. On the contrary, the purposes of the waist hook or driver hook is
convenient to put the device away and easier to keep it out ofreach of children.
9. Look after either the device or the battery carefully and have any damaged parts repaired by an
authorized or qualified shop. Always keep the tool nice and clean; pay attention on the machine
grease which might ruin the tool.
10. Disconnect the plug from the power source after the charger has beenused.
11. Take apart the battery from the device when it is not beingused.
12. Use only the accessories that are detailed in the operating instructions. The use of others which are
not recommended in the operating instructions may affect the functioning of the device. It could
lead to an increased risk of personal injury as well.
13. Remain alert at all times and watch what you are doing during proceeding. Before operation,
always check every part is in good condition and move freely in order to function properly.

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3
14. This device only applies for metal screw bits designated with their dimensions and their shape. Do
not recommend to countersink or force of loading on any material such as plastic and wooden.
15. The device does not apply for elastic or tensile load with washeron.
16. To prevent parts in gearbox from damage, replace the grease at least once for everyyear.
17. It is necessary for the operators to read and follow up all the operating instructions in this manual.
KILEWS is not responsible for any personal injury that might cause of disobeying the safety
advices.
Function of CordlessProtection
▉Over electric current protection ▉Prevent from low power
▉Thermal Protector ▉Stall protection
▉Slow rotation protection ▉Reverse control protection
▉Battery Identification ▉Sleeping mode
Warning
Do not attempt to repair or disassemble this cordless screwdriver, the warranty will be
considered void.
1. This rechargeable screwdriver maintenance Make sure to remove the battery pack before
maintaining or repairing the device by a qualifiedtechnician.
2. Do not attempt to disassemble or reassemble the device at will which may result in poor
performance or danger of injury, the warranty applies only to initial package.
3. Do not repair the device with other than genuine KILEWS replacement parts may result in poor
performance or danger of injury, the warranty will be consideredvoid.
4. The temperature between 0∘C ~35∘C would be an ideal condition of carrying out the tasks onthe
device.
OperatingInstructions
1. Charge the battery in the charging station before first use to make sure operates at its highest
capacity. To ensure operators against injuries, release the forward/reverse lever as arrow showing
below into a center position to have trigger locked before start or disassemble the device.
Forward / Reverse

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4
2.1 Below illustration is showing the process of correct install & disassemble the rechargeable battery.
The beep sound comes along with a flash while the screwdriver is supplied genuine battery
installation. It could be operated once the battery has been identified.
2.2 Too slow to install the battery may cause error identification so the beep sound and flash would be
continuing. In order to function properly, re-assembling it as below process again.
Insert BatterySteps
(1) Insert the rechargeable battery into the device follow by the arrow as showing.
(2) Assembled completely.
Remove Battery Steps
Battery
Release
Button
(1) Press the release button and (2) Follow the arrow direction. (3) Removed completely.
take it out of the device.

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5
(4)
(3)
(2)
(1)
(6)
(
Function / Operating Introduction
(5)
7)
Function Name Table
No. Description No. Description
(1) Trigger switch (6) Wrist strap hole
(2)
Forward/Reverse lever
(7)
S waist hook
(3) LED light (8) Indication light
(4) Bit sleeve (9) Speed adjustment
(5) Torque adjustment
Manual/Function
1. SEMI-AUTO cordless screwdriver
Taking the finger off the lever whenever the device reaches the setting torque while comes along with
clutch DA-DA-DA sound. Continue running after screws are tightened up which is more than 8~10
clutch noisy may result in overloaded and cause damage of thetask.
(8)
(9)

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6
(1) Trigger switch
When the start switch is pressed into 1/3 trip, the front end light will be turn on for operation.
When it reach from half trip to full trip , the screwdriver begin to start impact from low speed to
maximum speed until the default timer is reached for each H/M/L torque level.
Screwdriver will stop by release the start switch or the H/M/L default operation time is reached.
For safety and power consumption consideration, screwdriver will automatic stop after 30 seconds
operation.
(2) Forward / Reverse switch
When you push the Forward/Reverse switch to the right. According to the symbol on the switch,
the screwdriver rotates clockwise and tightens the screws. When you push the switch to the
screwdriver will rotate anti clockwise and loosen the screw. When the screwdriver is idle, set the
Forward/Reverse switch in the middle.
(3) LED light
Forward (screw) Reverse(unscrew)
While press the trigger, the LED lights up automatically to assist the job to be done; on the contrary,
it will be off once the trigger has been released.
(4) ) Bit sleeve
Switch the screw bit and compatibility, pull the head of the type B screwdriver, and install the bit
according to the diagram below, after installing the bit please also install the W type cap and push it
in following the arrow indicated on the diagram below on Diagram 2.
Insert the sleeve
Diagram 2
Pull the bit holder
Insert the bit into
Diagram 1

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7
(5) External torque adjustment
The purpose of the torque adjustment is to have the torque level changed from level 1~23; each level
has different torque, follow the direction as below showing while the figure value gets bigger means
for more torque.
Direction of rotation
Torque adjustment ring
portrayed Digital larger torque
follow larger.
(6) ) Hole for wrist band
Enable to install the wrist band which is more convenient and safer forusers.
(7)Waist hook
The waist hook allows users to carry the device easily by attaching it to their work belt.
(8) Functional light and the status indicator
Whenever the remaining power in the rechargeable battery is fewer than 20%, the tool is still alive
but with red flash lights on. Once the remaining power is towards10% or even fewer it may result in
poor performance with the continuing red lights on.
(9)H/M/L Switch
With three level speed control design for applying to different application. Be sure that choice the
suitable speed level and torque scale for different material and joint before tightening.
The suggested maximum torque scale for each speed level show asbelow:
Function
Speed adjustment Operation Speed Ratio Suggested MAX Torque Scale
Hi 100% 1~23 檔+Max 檔
Mid 75% 1~17 檔
Lo 50% 1~11 檔

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8
2. Warring beep sound
(1) Screwdriver stops along with three warring beep occurs while the motor speed is lower than 1000
rpm.
(2) PCB temperature detector preventing the screwdriver overheated; it stops along with three
warring beep occurs while the PCB temperature is over 70℃.
(3) Restarting the screwdriver which dismissing from a safety mood may come along with three beep
sounds.
Other Cautions
1. The best condition of using the tool is under 8 hours a day, do not over loaded.
2. Do not attempt to repair or disassemble this cordless screwdriver without authorization. Always have
the device serviced by assigned factory or qualified person in order to have the warranty effective
continually.
3. KILEWS is not responsible for any poor performance or damage caused by customers own
modification of the tool.
4. It is necessary for the management to have individual operators read and follow up all instructionsin
this manual. Do not attempt to repair or disassemble this cordless screwdriver themselves.
5. Chemicals, Acetone, Benzene, Alcohol, Thinner, Ketone, trichloroethylene, etc shall not be in contact
with the surface of the screwdriver in order to prevent chemicaldamage.
6. Please follow instruction carefully and do not drop or shock the screwdriver.
7. This product allows you to adjust freely ( - ) and ( + ) to decrease and increase torque. Different
models will deliver different level of torque, when the torque is adjusted to the limit the switch will
not be able to turn, please do not force it or it will be damaged. High frequency of using this power
tool might cause overheating, please have the tool to be cooldown properly.
8. Not allow to turn the Hi/Lo switch during operation in order to cause system malt-function.
9. The device will not be able to function again once the OK/NG indicator/signal is not turn off yet.
10. When adjusting the torque, for safety purpose should stop the screwdriver completely and set the
switch to neutral position. It could prevent the user from turning the tool on accidentally.
11. During operation, the switch has been changed accidentally that the device will enable its self-
protecting mode which is power off. Re-start the tool when this happen.
12. Each operational torque setting, using time and frequency may result in different level of wear and
tear, at higher torque setting and use extensively could accelerate the wearing down of tool. After one
month, the torque is getting reduce gradually at the rate of 2~3% or 3~5 %( max torque). The longer
use of the device, torque reduction will become stable and the users could measure the torque by a
tester on a regular time schedule to check if the torque power still meets the criteria.
13. The torque range of SKC-PTS-120/80/50 must be measured by the KILEWS torque meter KTM-4B-
25.
14. Kilews cordless screwdriver torque output is generated by clutch mechanism, and it is applicable to
ISO 6789.

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9
Description of battery andcharger
1. KILEWS SKC-LB series of batteries as options to fit in the device; you may consult with local agent
based on your task requirement.
2. The use of other than genuine KILEWS batteries or screwdrivers can’t be active due to the build-in
protection system enforce no charging.
3. SKC-P120W charger with LED on is recommended.
Specifications
MODEL SKC-PTS-120 SKC-PTS-80 SKC-PTS-50
INPUT VOLTAGE(DC) DC 18V
TORQUE (N.m) 6~12 4~8 1.5~5
Torque accuracy (%) ±10%
Torque Adjustment Toque adjusting cap
Unloaded Speed
R.P.M. n0:
(r/min) )±10%
HI 700→0 1200→0 2200→0
Mid 500→0 900→0 1600→0
LO 350→0 600→0 1100→0
Screw size
(mm)
Machine
screw ≤6 5.0~6.0 4.0~5.0
weight (Kg) 1.0kg(w/o battery）
length (mm)
188 mm ＊182mm
（L＊H w/o battery ）
Applicable battery SKC-LB Series
Applicable charger station SKC-P120W SKC-P80W SKC-80W
Applicable Bit type
BitsCode~W: square B: Hex 6.35mm
Accessory ~ ＢＩＴ no.：NO.3# apply to 3.0~4.0mm
CAUTION
SAVE THE INSTRUCTIONS
DO NOT DESTROY

11
11-1 14 14-1
12
12-1
13
13-1
MODEL NO :
SKC-PTS-50
SKC-PTS-80
SKC-PTS-120
CUSTOMER
ITEM NO:
TITLE:
DWG NA ME
DWG NO:
MATERIAL
DES. BY
CHKD.BY
APPD.BY
SHRINK
DATE
DATE
DATE
PRODUCTION NO.
THIRD ANGLE PROJECTION.
UNIT SCALE SHT NO.
OF SHTS.
KILEWS INDUSTRIAL CO.. LTD.

PTS-50 PTS-80 PTS-120
NO PARTS NO
PARTS
NAME-E
PARTS
NAME-C
Q'ty
NO
PARTS NO
PARTS
NAME-E PARTS NAME-CQ'ty
1 CH20527
Screw
螺絲
9 19
CI50216-1
HI
-LO Switch 高低速切換推板 1
2 CAB00003
Housing
-Upside
上蓋
1 20
W10200
Insulating
Washer
PC
絕緣墊片30*102*0.2 1
3 R481874
Wrist
band
手腕帶
1 21
W10200-2
Insulating
Washer PC絕緣墊片 固定線夾 1
4 CH20525
Screw
螺絲
1 22
W10200-1
Insulating
Washer PC絕緣墊片 30*30 1
5 CJ20014
Waist
hook
S
腰帶吊鉤 1 23
MO00001
Motor Assembly
PTS-120/80 馬達成品 PTS-120/80 1
6 CBB00003
Housing
-Underside
下蓋
1
MO00002
Motor Assembly
PTS-50 馬達成品 PTS-50 1
7 EG31513
PCB
控制機板
1 24
M11333
Drive Pinion
PTS-120 馬達主齒PTS-120 1
8 E32205
HEAT
SINK
散熱片
2
M11332
Drive Pinion
PTS-80 馬達主齒PTS-80 1
9 W50109-3
CLAMP
散熱片夾簧
1
M11334
Drive Pinion
PTS-50 馬達主齒PTS-50 1
10 EG31504-3
Power
Module
電源模組半成品
1 25
CH20301-10
WASHER
華司 4
11 N15017-1
LED
Light
LED
照明燈半成品 1 26
CH20161-2
Screw
螺絲 4
12 EG31439-1
F/R Switching Element
PCB
正反轉機板半成品
1 27
GZPTS12000-1B
Gear Housing for
PTS-120B 齒輪箱成品 SKC-PTS-120B 1
13 EG31440-1
Speed adjustment
PCB
高低速機板半成品
1
GZPTS12000-2B
Gear Housing for
PTS-120B9.5 齒輪箱成品 SKC-PTS-120B9.5 1
14 E33111
Red
LED
LED
發光二極體 紅光 1
GZPTS12000-1W
Gear Housing for
PTS-120W 齒輪箱成品 SKC-PTS-120W 1
15 CK28033
Trigger
Spring
壓板彈簧
1
GZPTS8000-1B
Gear Housing for
PTS-80B 齒輪箱成品 SKC-PTS-80B 1
16 CC70014F
Trigger
Assembly
手按開關半成品
1
GZPTS8000-2B
Gear Housing for
PTS-80B9.5 齒輪箱成品 SKC-PTS-80B9.5 1
17 E63231-1
Forward/Reverse
Spring
正反切換桿彈片
1
GZPTS8000-1W
Gear Housing for
PTS-80W 齒輪箱成品 SKC-PTS-80LW 1
18 CI50218-1
Forward/Reverse Lever
PTS-120
正反切換桿半成品
(黑色) PTS-120 1
GZPTS5000-1B
Gear Housing for
PTS-50B 齒輪箱成品 SKC-PTS-50B 1
CI50218-2
Forward/Reverse Lever
PTS-80
正反切換桿半成品
(藍色) PTS-80 1
GZPTS5000-2B
Gear Housing for
PTS-50B9.5 齒輪箱成品 SKC-PTS-50B9.5 1
CI50218-3
Forward/Reverse Lever
PTS-50
正反切換桿半成品
(棕色) PTS-50 1
GZPTS5000-1W
Gear Housing for
PTS-50W 齒輪箱成品 SKC-PTS-50W 1