Kinematics 4400/PVC User manual

Operating Instructions, Model 4400/PVC Pneumatically Operated PowderFiller
(Rev. A…11/11/13) ..................................................................................................... Page 1
© 2013 KINEMATICS & CONTROLS CORPORATION .............................. Brooksville, FL
Operating Instructions
Model 4400/PVC
Pneumatically Operated
Portable Powder Filler
First Release ... 2/12/97
Revision A …11/11/13

Index
Declaration of Conformity Page 3
Warnings Page 4
Introduction Page 5
Front and Rear Panel Controls Page 6
Initial Set-Up Page 8
Operating Instructions Page 9
Precautions/Maintenance/Service Page 10
Warranty Notice Page 11
Important Notice to Purchaser Page 11
Bill of Materials (Drawing Index) Page 12
Final Assembly Drawing (4 Pages) Page 26
Schematic Drawings Page 45
The Bill of Material contains links to the drawings associated with the particular sub-
assemblies. If you click on the link you will be taken to the drawing. Other useful links
are listed below.
Kinematics & Controls Corporation
Website http://www.kcontrols.com
Telephone: [phone]
e-mail [e-mail] [e-mail]
© 2000 KINEMATICS & CONTROLS CORPORATION .................................... Brooksville, FL
Operating Instructions, Model 4400/PVC Pneumatically Operated Powder Filler
(Rev. A…11/11/13) ..................................................................................................... Page 2
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Operating Instructions, Model 4400/PVC Pneumatically Operated Powder Filler
(Rev. A…11/11/13) ..................................................................................................... Page 3
Operating Instructions, Model 4400/PVC Pneumatically Operated Powder Filler
(Rev. A…11/11/13) ..................................................................................................... Page 3

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Operating Instructions, Model 4400/PVC Pneumatically Operated Powder Filler
(Rev. A…11/11/13) ..................................................................................................... Page 4
© 2013 KINEMATICS & CONTROLS CORPORATION .............................. Brooksville, FL
WARNING!
The Kinematics’ Model 4400/PVC, manually-operated powder filler, is an inherently-safe,
dry products dispensing and filling apparatus. Its described function does require physical
contact with the dry materials it is designed to dispense.
The filler is intended not only for use with inherently-safe powders such as foods,
pharmaceuticals, cosmetics, diagnostic reagents and other such inert substances, but
with potentially flammable and/or explosive dry materials as well.
It is a totally pneumatically-operated device with no inherent potential for electrically
induced spark generation. However, sparks which might result from possible static
electricity buildup must be guarded against. Therefore, the unit should always be
grounded before use.
It is not intended to be used with liquids of any kind and/or with semi-moist solid products.
Return to Index

Operating Instructions, Model 4400/PVC Pneumatically Operated Powder Filler
(Rev. A…11/11/13) ..................................................................................................... Page 5
© 2013 KINEMATICS & CONTROLS CORPORATION .............................. Brooksville, FL
1.0 INTRODUCTION
The Kinematics Model 4400/PVC is a totally air-operated, tabletop powder filler. It has been
designed for the accurate dispensing of small doses of powdered or granular dry products.
There are no electrical components, making it ideal for applications where explosive or
hazardous materials are being handled. Please take a few minutes to familiarize yourself with
your new Model 4400/PVC. We have tried to make the reading straightforward and easy to
understand. Most of your questions will be answered in the following pages. However, if
you need additional assistance of any kind, please call us directly. Our Toll-Free Number is
1-800-833-8103. Ask for technical assistance. If you are not able to reach us on our toll-free
number, call [phone], or email us at [e-mail]. We recommend that you
retain the original packaging in the event the unit needs to be returned for service in the future.
2.0 SPECIFICATIONS
•Size & Weight: (Unpackaged) Size Weight
Console Ass’y : 12.5"W.X 7.5"H.X 13.0"D. 15.0 Lb.
•Size & Weight: (Packaged for Shipment)Size Weight
Full Carton: 16.5"W.X 10.5"H.X 18.5"D. 17.0 Lb.
•Electrical Power: None Required.
•Input Air: 90-125 PSIG., 20 Micron Filtered (Filter is Furnished)
3.0 ACCESSORIES
Check to see that the following accessories are packaged with the Model 4400/PVC
console assembly. Notify us immediately if any of the listed items is missing.
(1) 5044-0330 Vacuum Tube Assembly, 6' Long.
(1) 5247-0018 Foot Valve Assembly.
(1) 5247-0020 Line Filter Assembly, 1/4" N.P.T. (Input Air)
(1) 5247-0021 Line Filter Assembly, 1/2" N.P.T (Output Air)
(1) 5247-0022 Operating Instructions Binder, Including all Assembly Dwgs. & B/M's.
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Operating Instructions, Model 4400/PVC Pneumatically Operated Powder Filler
(Rev. A…11/11/13) ..................................................................................................... Page 6
© 2013 KINEMATICS & CONTROLS CORPORATION .............................. Brooksville, FL
4.0 THE FRONT PANEL
The drawing on the following page shows the layout of the front panel. The key elements
are described as follows.
4.1 On/Off Toggle Valve.
Lift the operating lever to start the air flow to the system. Depress it to block air flow
and simultaneously bleed off theinternal airlines.
4.2 Pneumatic Indicator.
Shows instantaneously, the On/Off state of the system supply air. Red face indicates
air is "ON". Blackindicates air is "OFF".
4.3 Run/Purge Toggle Valve.
Is used to select the mode of operation for the unit. During normal filling operations
the valve toggle lever is set to the “RUN” side. In this mode, discharge air pressure
corresponds to the user selected pressure set on the dose pressure regulator, Item
4.6 below, normally about 2-3 PSI. (Maximum of 15 PSI.) Occasionally, however, you
will want to purge the gun filter with higher pressure air. Simply flip the toggle to the
Purge side and depress the foot pedal. This will deliver approximately 15 PSI. to the
filling gun to purge the filter.
4.4 Regulator, Line Pressure.
Used to control the pressure of the incoming supply air. For best efficiency of
vacuum generation supply air pressure should be set to approximately 87
PSIG.
4.5 Gage, Line Pressure, 0-100 PSIG.
Used to monitor the pressure of the incoming supply air, set with line
pressure regulator, item 4.4 above.
4.6 Regulator, Dose Pressure.
Is used for controlling the pressure of the discharge air to the filling gun.
Factory preset to approximately 3 PSI. May be user adjusted to a
maximum of 15 PSI.
4.7 Gage, Compound, 0-30"Hg./0-15 PSIG.
Used for monitoring the value of either the discharge air pressure, or the filling
gun suction. Normally the gage displays suction pressure. However, when
the foot pedal is depressed, discharge pressure, either Run or Purge will be
displayed.
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KINEMATICS & CONTROLS CORPORATION
Model 4400/PVC
SYSTEM DOSE
SYSTEM
SYSTEM
DOSE
PURGE
RUN
OFF
ON
PRESSURE PRESSURE
PRESSURE
PULL TO ADJUST
PUSH IN TO LOCK PULL TO ADJUST
PUSH IN TO LOCK
0
20
4060
80
100
psi.
–30
–20
05
10
15
psi.
–10
in. Hg.
4.2 PNEUMATIC INDICATOR
4.1 ON/OFF TOGGLE VALVE
4.5 GAGE, LINE PRESSURE
4.7 COMPOUND GAGE
4.3 RUN/PURGE TOGGLE VALVE
4.4 REGULATOR
LINE PRESSURE
4.6 REGULATOR
DOSE PRESSURE
Operatin
g
Instructions
,
Mode
l
4400/PV
C
Pneumatically Operated Powder Filler
(Rev. A…11/11/13) ..................................................................................................... Page 7
©
2013 KINEMATIC
S
&
CONTROL
S
CORPORATIO
N
.............................
.
Brooksville
,
FL
Fig. 1 FRONT PANEL LAYOUT
Model 4400/PVC Pneumatic Vacuum Console.
The drawing below shows the layout for the front panel. A brief description of each
numbere
d
elemen
t
ma
y
b
e
foun
d
o
n
th
e
previou
s
page.
Return to Index

©
2013 KINEMATIC
S
&
CONTROL
S
CORPORATIO
N
.............................
.
Brooksville
,
FL
LINE FILTER
REPLACE ELEMENT
REGULARLY
SUPPLY AIR
(90-125 PSI.)
"START" FILL
(FOOT VALVE)
1 2
5.3 BULKHEAD FITTINGS , 1/4"TUBE (TO FOOT VALVE)
5.2 BULKHEAD FITTINGS
1/2" N.P.T. (OUTPUT AIR)
5.1 BULKHEAD FITTINGS
1/4" N.P.T. (INPUT AIR)
Operatin
g
Instructions
,
Mode
l
4400/PV
C
Pneumatically Operated Powder Filler
(Rev. A…11/11/13) ..................................................................................................... Page 8
Fig
.
2
REA
R
PANE
L
LAYOUT
Model 4400/PVC Pneumatic Vacuum Console.
5.0 THE REAR PANEL
The drawing below shows the layout of the console rear panel. The key elements are
described as follows.
5.1 Bulkhead Fitting, 1/4" N.P.T. (Input Air)
This is the inlet air port. Install the 1/4" N.P.T. coalescing air filter assembly here.
Connect outside end to dry shop air between 90-125 PSIG.
5.2 Bulkhead Fitting, 1/2" N.P.T. (Output Air)
This is the outlet port to the filling gun. Install 1/2" N.P.T. vacuum filter assembly here.
Attach one end of the 1/2" O.D. X 1/4" I.D. clear plastic tubing to the barbed fitting on
the filter housing, and attach the other end to the filling gun.
5.3 Bulkhead Fitting (2), 1/4" Tube (To/From Foot Valve)
Insert the 1/4" tube ends from the foot valve assembly into these two bulkhead
fittings. Each of the numbered tube ends should be inserted into its correspond-
ingly numbered fitting on the rear consolepanel.
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Operating Instructions, Model 4400/PVC Pneumatically Operated Powder Filler
(Rev. A…11/11/13) ..................................................................................................... Page 9
© 2013 KINEMATICS & CONTROLS CORPORATION .............................. Brooksville, FL
6.0 INITIAL SET-UP
The 4400/PVC Pneumatic Powder Filler comes fully assembled. Just follow the simple
steps below to complete the initial set up. At the same time, familiarize yourself with the
console’s major components as shown in the diagrams on the previous two pages.
6.1 Install the Supply Air Filter Assembly. (1/4" N.P.T.)
Screw the threaded end of the filter assembly snugly into the 1/4" N.P.T. bulkhead
fitting located at the upper right hand side of the rear panel. Use two wrenches, one
on the body of the hex nipple, the other on the hex of the bulkhead fitting. Do not use
the body of the filter to turn the filter assembly into the fitting. Finish by orienting the
bowl of the filter assembly downwardly. Filter assembly is equipped with automatic
draining feature. Be certain to slip a piece of tubing over the drain cock and divert
waste water to a bucket or drain line.
6.2 Install the Vacuum Side Filter Assembly. (1/2" N.P.T.)
As above, screw the threaded end of the filter assembly snugly into the 1/2" N.P.T.
bulkhead fitting located at the upper left hand side of the rear panel. Use two
wrenches, one on the body of the hex nipple, the other on the hex of the bulkhead
fitting. Do not use the body of the filter to turn the filter assembly into the fitting. As
before, orient the bowl of the filter assembly downwardly.
6.3 Install the Foot Valve Assembly.
Insert the 1/4" tube ends from the foot valve assembly into the two bulkhead fittings.
Each of the numbered tube ends should be inserted into its correspond- ingly
numbered fitting on the rear panel.
6.4 Attach the Vacuum Line & Filling Gun.
Attach one end of the 1/2" O.D. X 1/4" I.D. clear plastic tubing to the barbed fitting on
the vacuum filter housing, and attach the other end to the filling gun.
6.5 Apply Shop Air Line to the Unit.
Insure that the On/Off Toggle Valve is in it’s closed (down) position. Couple the
supply air line with air at 90-125 PSIG. to the input side filter. The mating quick
connect fitting is provided.
6.6 Test the Unit.
Make sure the Run/Purge Toggle Valve is set to the Run Position. Next, lift the
lever of the On/Off Toggle Valve on the front panel. Air should immediately fill
the system. The pneumatic indicator on the front panel should turn RED.
If the supply air pressure is above the recommended 90 PSIG., the left hand
gage should read approximately 87 PSIG. If it does not, adjust the regulator
below it until it gives that value.
Use a hand or a finger to cover the mouth of the filling gun and feel the vacuum.
Note the gage reading. It should read above 20" Hg. on the compound gage.
The action of the gage needle should not be sluggish as the gun tip is covered
and uncovered with the hand.
Next, without removing your hand from the mouth of the gun, depress the foot-
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Operating Instructions, Model 4400/PVC Pneumatically Operated Powder Filler
(Rev. A…11/11/13) ..................................................................................................... Page 10
© 2013 KINEMATICS & CONTROLS CORPORATION .............................. Brooksville, FL
valve and feel the vacuum change to a gentle pressure. Again, note the reading on the
compound gage. The pressure reading should be approximately 3.0 PSIG. If not, adjust the
discharge air pressure to this value as a starting point. If the vacuum and both pressure levels
fall within their specified ranges, the filler is operating properly.
7.0 OPERATING THE FILLER
7.1 Principle of Operation.
It is helpful to be familiar with the filler's operating principal. The Model 4400/PVC,
Pneumatic Powder Filler operates on a vacuum/volumetric filling principle. Stated
simply, the principle is, “...that if a dry product is picked up into a fixed volume
chamber, and it is allowed to be compacted at a uniform density by the constant force
of a vacuum supply, then the weights of successive doses of product taken from that
fixed volume chamber will, in fact, be closely repeatable.” The principle is sound, and
the Model 4400/PVC is a well-designed, and well-built embodiment of it.
7.2 Setting Up The Filling Gun
Use a steel ruler or vernier depth gage to set the face of the porous gun filter to it’s
approximate desired depth in from the tip of the gun. Draw a powder sample and
doctor-off the excess powder at the tip. Discharge the dose and record it's weight.
Adjust the center screw on the gun to either increase or decrease the fill weight as
needed* Draw and discharge another dose and recheck it's weight. Repeat above
steps as many times as necessary to achieve the desired fill weight.
*Small micro guns, between Ø3/32" and Ø5/16" are adjustable by turning the
outer barrel rather than the central stem screw.
7.3 Normal Operation
With the supply air turned ON, the console is normally in the vacuum mode. Powder
is ready to be picked up in the filling gun. Depressing the foot valve
reverses the air flow, changing vacuum to pressure, thus dispensing the powder.
The following steps should be followed:
1. Make sure all of the air line connections are made properly and that the filling
gun hasafilter inplace.
2. Set the Run/Purge toggle valve to the RUN position.
3. Flip the On/Off toggle valve to ON.
4. Adjust the operating air pressure to approx. 87 PSIG. (See Par. 4.4, above.)
5. Adjust the discharge air pressure to approx. 3 PSIG. (See Par. 4.6, above.)
6. Dip the open end of the filling gun into the bulk powder to pick up a charge. The
proper technique is to swirl the tip of the gun along the top surface of the powder
allowing the vacuum to pick up the material freely, and to compact it at an even
density. Thrusting the gun tip deeply into the bulk material will introduce the
unpredictable and non-repeatable factor of mechanical compaction into the mix. This
is certain to affect the repeat accuracy of the dose weight, particularly with highly
compressible powders.
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Operating Instructions, Model 4400/PVC Pneumatically Operated Powder Filler
(Rev. A…11/11/13) ..................................................................................................... Page 11
© 2013 KINEMATICS & CONTROLS CORPORATION .............................. Brooksville, FL
7. Doctor-off any excess powder which clings to the tip of the gun. ( The use of a
KINEMATICS bulk product trough with doctoring screen is a highly effective
tool and is recommended for increased speed and operating efficiency.)
8. Locate the tip of the filling gun over the container to be filled and depress the foot
valve to discharge the dose.
7.4 Purging the Gun Filter
With the supply air turned ON, and the machine in the RUN mode, depress the
foot valve to discharge any powder remaining in the filling gun. Now, release the
foot valve and flip the RUN/PURGE toggle valve to the PURGE position.
Depressing the foot valve now will introduce 15 PSI. air into the filling gun to blow-
out or purge the gun filter.
Warning! Depressing the foot valve while the RUN/PURGE toggle valve
is in the PURGE position causes higher pressure air to be directed out the
discharge port. The level of this purge pressure is factory set at
approximately 15 PSIG. by means of an internal regulator which is not
accessible to the operator without first removing the console’s cover. Do
Not Tamper with this setting! Any material in the line and/or in the gun
filter itself could be blown out with potentially great force if any higher
pressure is set. As an added precaution, always be sure to point the gun
away from yourself and others, and into a safe area when purging.
8.0 PRECAUTIONS
Powder should never be drawn up into a filling gun without a gun filter. If this should
accidentally occur, disassemble and flush out all affected lines and valves immediately,
especially with powders that have a tendency to harden. Flush vacuum transducer using
safety solvent. Replace any filters that are damaged or clogged.
9.0 MAINTENANCE
The Model 4400/PVC is virtually maintenance free. Occasional emptying of the coalescing
filter bowl is important. So is the replacement of the filling gun and line filter elements,
especially when filling finely ground powders. With very fine powders it may also be
necessary to use an additional line filter assembly.
NEVERLUBRICATE any part of this Unit!
10.0 SERVICE
Consult factory for proper service recommendations. Normally, units which are returned to
us for service can be turned around within 48 hours of their receipt.
Overnight service can sometimes be provided at 50% premium.
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Operating Instructions, Model 4400/PVC Pneumatically Operated Powder Filler
(Rev. A…11/11/13) ..................................................................................................... Page 12
© 2013 KINEMATICS & CONTROLS CORPORATION .............................. Brooksville, FL
11.0 WARRANTY
All equipment described in this manual is warranted to the original purchaser for thirteen
months from the date of purchase to be free from defects in materials and workmanship, but
not against damages caused by misuse, abrasion, corrosion, negligence, accident, faulty
installation, or by dispensing material incompatible with the equipment. When the
equipment is installed and operated in accordance with factory recommendations and
instructions, Kinematics & Controls Corporation will repair or replace free of charge, any part
of the equipment found to be defective, upon prepaid return of the part to the factory
during the warranty period. In no event shall any liability or obligation of Kinematics arising
from this warranty exceed the purchase price of the equipment. This warranty is valid only
if 20-micron filtered air is used.
All other warranties, whether expressed, implied or statutory such as warranties of
merchantability or fitness for a particular purpose, are hereby excluded and disclaimed to
the extent that they exceed the warranties expressly granted in this clause. In no event
shall Kinematics be liable for consequential or incidental damages.
12.0 IMPORTANT NOTICE TO PURCHASER
All statements, technical information and recommendations given are based on
information, data or tests which we believe to be reliable, but the absolute accuracy or
completeness thereof is not guaranteed, and the following is made in lieu of all
warranties expressed or implied. Seller's and manufacturer's only obligation shall be to
replace such quality of the product proved to be defective. Neither seller nor
manufacturer shall be liable for any injury, loss or damage, direct or consequential
arising out of the use or the inability to use the product. Before using, user shall
determine the suitability of the product for his intended use, and user assumes all risk
and liability whatsoever in connection therewith. No statement or recommendation shall
have any force or effect unless in an agreement signed by officers of both seller and
manufacturer.
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BILL OF MATERIA
L
1/13/2014
10:31:52 AM Kinematics & Controls Corporation
BOM Parent 5247-0001
Description VACUUM CONSOLE ASSEMBLY, 4400/PVC
Revision REV A
Run Size 1 UM ea.
Category FILLER BOMBOM Typ
e
components
10
14.00
ea.
RUBBER FOOT, 13/16 in. SQUARE, x 5/16 in. H., PRESS-ON 4.00
0023-0007
20
18.00
ea.
TRUSS HD. M.S., 6-32 x 1/4 in. LG., S.S., SLOTTED 8.00
0029-0002
30
18.00
ea.
TRUSS HD. M.S., 10-32 x 1/2 in. LG., S.S., SLOTTED 8.00
0029-0005
40
18.00
ea.
FLAT WASHER, #10, S.S. 8.00
0036-0006
50
18.00
ea.
LOCK WASHER, SPLIT, #10, S.S. 8.00
0037-0004
60
18.00
ea.
HEX NUT, 10-32NF, S.S. 8.00
0038-0008
70
11.00
ea.
LOCK WASHER, 1/4 in. BULKHEAD ADAPTER 1.00
2007-0001-2
80
11.00
ea.
HEX NUT, 1/4 in. BULKHEAD ADAPTER, BRASS 1.00
2007-0001-3
90
11.00
ea.
LOCK WASHER, 1/2 in. BULKHEAD ADAPTER 1.00
2007-0029-2
100
11.00
ea.
HEX NUT, BRASS, 1/2 in. BULKHEAD ADAPTER 1.00
2007-0029-3 (NO REV)
11
0
11.00
ea.
BULKHEAD ADAPTER, 1/4 in. N.P.T., BRASS/CHROME 1.00
2007-0069
120
12.00
ea.
BULKHEAD UNION, BRASS, Ø1/4 in. P.O.T. x Ø1/4 in. P.O.T. 2.00
2007-0167
130
11.00
ea.
BULKHEAD ADAPTER, 1/2 in. N.P.T., BRASS/CHROME 1.00
2007-0170 (NO REV)
10
21.00
ea.
BULKHEAD FITTING, BRASS, 1/2 in. N.P.T. x 1-1/2 in. L. 1.00
2007-0029-1
140
16.00
ft.
TUBING, FLEXIBLE P.V.C., Ø1/2" O.D. x Ø1/4" I.D. 6.00
2008-0001
150
11.00
ea.
COVER, VACUUM CONSOLE 1.00
5044-0008 (C)
155
11.00
ea.
CHASSIS, 4400/PVC 1.00
5247-0006 (A1)
170
11.00
ea.
PURGE VALVE ASSEMBLY 1.00
5247-0007 (NO REV)
10
21.00
ea.
HEX NUT, 15/32-32 1.00
0010-0076
20
21.00
ea.
TOOTHED LOCKWASHER, 15/32 in. 1.00
0010-0077
component ID / description tot qty (+ovg) seq / line#usage ovg % imageUM
Return to Index
View

BILL OF MATERIA
L
1/13/2014
10:31:53 AM Kinematics & Controls Corporation
BOM Parent 5247-0001
Description VACUUM CONSOLE ASSEMBLY, 4400/PVC
Revision REV A
Run Size 1 UM ea.
Category FILLER BOMBOM Typ
e
components
30
21.00
ea.
TOGGLE VALVE, 3-WAY, 1/8 in. N.P.T. 1.00
2003-0059
40
22.00
ea.
MALE ELBOW, 1/8 in. N.P.T. x Ø1/4 in. P.O.T. 2.00
2007-0143
50
21.00
ea.
MALE CONNECTOR, 1/8 in. N.P.T. x Ø1/4 in. P.O.T. 1.00
2007-0165
180
11.00
ea.
HIGH PRESSURE GAGE ASSEMBLY 1.00
5247-0008 (NO REV)
10
21.00
ea.
GAGE, PRESS., Ø2.5 in. 1/4 in. C.B.M., 0-100 PSI. 1.00
2006-0013
30
21.00
ea.
FEMALE ELBOW, 1/4 in. N.P.T. x 1/4 in. P.O.T. 1.00
2007-0149
190
11.00
ea.
COMPOUND GAGE ASSEMBLY 1.00
5247-0009 (NO REV)
10
21.00
ea.
GAGE, COMPOUND, 2.5 in. x 1/4 in. C.B.M., 30 in. HG./15 PSI 1.00
2006-0010
30
21.00
ea.
FEMALE ELBOW, 1/4 in. N.P.T. x 1/4 in. P.O.T. 1.00
2007-0149
200
11.00
ea.
HIGH PRESSURE REGULATOR ASSEMBLY 1.00
5247-0010 (NO REV)
10
21.00
ea.
PANEL MOUNTING NUT 1.00
2005-0005
20
21.00
ea.
REGULATOR, MINIATURE, 1/4 in. N.P.T., 2-125 P.S.I. 1.00
2005-0011
30
22.00
ea.
PIPE PLUG, 1/4 in. N.P.T., BRASS, HEX SOCKET 2.00
2007-0125
40
22.00
ea.
MALE ELBOW, 1/4" N.P.T. x Ø1/4" P.O.T. 2.00
2007-0141
210
11.00
ea.
LOW PRESSURE REGULATOR ASSEMBLY 1.00
5247-0011 (NO REV)
10
21.00
ea.
PANEL MOUNTING NUT 1.00
2005-0005
20
21.00
ea.
REGULATOR, MINIATURE, 1/4 in. N.P.T., 1-25 P.S.I. 1.00
2005-0012
30
22.00
ea.
PIPE PLUG, 1/4 in. N.P.T., BRASS, HEX SOCKET 2.00
2007-0125
40
22.00
ea.
MALE ELBOW, 1/4" N.P.T. x Ø1/4" P.O.T. 2.00
2007-0141
220
11.00
ea.
VALVE ASSEMBLY, VACUUM SIDE, (N.O.) 1.00
5247-0013 (NO REV)
component ID / description tot qty (+ovg) seq / line#usage ovg % imageUM
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BILL OF MATERIA
L
1/13/2014
10:31:53 AM Kinematics & Controls Corporation
BOM Parent 5247-0001
Description VACUUM CONSOLE ASSEMBLY, 4400/PVC
Revision REV A
Run Size 1 UM ea.
Category FILLER BOMBOM Typ
e
components
10
21.00
ea.
VACUUM TRANSDUCER, 1/8 in. PRESS x 3/8 in. VAC. 1.00
2001-0021
20
21.00
ea.
VALVE, PILOT OPER., 3-WAY, N.O.1/4 in. W/BASE 1.00
2003-0055
30
21.00
ea.
MOUNTING BASE W/(4) SCREWS 1.00
2003-0060
40
21.00
ea.
REDUCING NIPPLE, BRASS, 3/8 in. N.P.T. x 1/4 in. N.P.T. 1.00
2007-011
8
50
21.00
ea.
PIPE PLUG, 1/4 in. N.P.T., BRASS, HEX SOCKET 1.00
2007-0125
60
21.00
ea.
MALE ELBOW, 1/4 in. N.P.T. x Ø3/8 in. P.O.T. 1.00
2007-0136
70
21.00
ea.
MALE ELBOW, 1/8 in. N.P.T. x Ø1/4 in. P.O.T. 1.00
2007-0143
80
22.00
ea.
RUN TEE, 1/8 in. N.P.T., BRASS 2.00
2007-0159
90
23.00
ea.
MALE CONNECTOR, 1/8 in. N.P.T. x Ø1/4 in. P.O.T. 3.00
2007-0165
230
11.00
ea.
VALVE ASSEMBLY, PRESSURE SIDE, (N.C.) 1.00
5247-0014 (NO REV)
10
21.00
ea.
VALVE, 3-WAY, PILOT OP., 1/4 in. N.P.T. (W/BASE) 1.00
2003-0054
20
21.00
ea.
MOUNTING BASE W/(4) SCREWS 1.00
2003-0060
30
21.00
ea.
PIPE PLUG, 1/4 in. N.P.T., BRASS, HEX SOCKET 1.00
2007-0125
40
21.00
ea.
MALE ELBOW, 1/4" N.P.T. x Ø1/4" P.O.T. 1.00
2007-0141
50
21.00
ea.
RUN TEE, 1/8 in. N.P.T., BRASS 1.00
2007-0159
60
21.00
ea.
BRANCH TEE, 1/4 in. N.P.T. x Ø3/8 in. P.O.T. 1.00
2007-0161
70
22.00
ea.
MALE CONNECTOR, 1/8 in. N.P.T. x Ø1/4 in. P.O.T. 2.00
2007-0165
240
11.00
ea.
OUTLET FILTER ASSEMBLY 1.00
5247-0015 (NO REV)
10
21.00
ea.
LINE FILTER HOUSING w/ FILTER ELEMENT, 1/2 in. N.P.T. 1.00
2002-0035
20
21.00
PK/3
FILTER ELEMENT, 10 µM., PAPER (FOR 1/2 in. NPT. CARTR.) 1.00
2002-0036
component ID / description tot qty (+ovg) seq / line#usage ovg % imageUM
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BILL OF MATERIA
L
1/13/2014
10:31:54 AM Kinematics & Controls Corporation
BOM Parent 5247-0001
Description VACUUM CONSOLE ASSEMBLY, 4400/PVC
Revision REV A
Run Size 1 UM ea.
Category FILLER BOMBOM Typ
e
components
30
21.00
ea.
MALE HOSE BARB, NYLON, 1/2 in .N.P.T. x Ø1/4 in. BARB 1.00
2007-0028
40
21.00
ea.
HEX NIPPLE, BRASS, 1/2 in. N.P.T. 1.00
2007-0048
250
11.00
ea.
INLET FILTER ASSEMBLY 1.00
5247-0016 (NO REV)
10
21.00
ea.
FILTER, COALESCING, 1/4 in. N.P.T. W/AUTO-DRAIN 1.00
2002-0034
20
22.00
ea.
HEX NIPPLE, BRASS, 1/4 in. N.P.T. 2.00
2007-0139
30
21.00
ea.
FEMALE COUPLER, BRASS, 1/4 in. N.P.T., SHOP AIR 1.00
2007-0168
40
21.00
ea.
SPIKE, 1/4 in. N.P.T., SHOP AIR 1.00
2007-0169
260
11.00
ea.
MASTER VALVE ASSEMBLY 1.00
5247-0017 (NO REV)
10
21.00
ea.
MUFFLER, EXHAUST, 1/4 in. N.P.T. SINTERED BRONZE 1.00
2002-0033
20
21.00
ea.
VALVE, 3-WAY, PILOT OP., 1/4 in. N.P.T. (W/BASE) 1.00
2003-0054
30
22.00
ea.
MALE CONNECTOR, 1/4" N.P.T. x Ø1/4" P.O.T. 2.00
2007-0138
40
21.00
ea.
HEX NIPPLE, BRASS, 1/4 in. N.P.T. 1.00
2007-0139
50
21.00
ea.
MALE ELBOW, 1/4" N.P.T. x Ø1/4" P.O.T. 1.00
2007-0141
60
21.00
ea.
MALE ELBOW, 1/8 in. N.P.T. x Ø1/4 in. P.O.T. 1.00
2007-0143
70
22.00
ea.
RUN TEE, BRASS, 1/4 in. N.P.T. 2.00
2007-0171
270
11.00
ea.
PACKAGING ASSEMBLY 1.00
5247-0019 (NO REV)
10
21.00
ea.
CARTON, 18 in. x 16 in. x 10 in. (STANDARD WT.) 1.00
0020-0029
40
21.00
ea.
FOOT VALVE ASSEMBLY 1.00
5247-0018 (NO REV)
10
372.00
ft.
SPIRAL WRAP, NYLON 72.00
1010-0020
20
31.00
ea.
FOOT VALVE, 3-WAY, 1/8 in. N.P.T. 1.00
2003-0057
component ID / description tot qty (+ovg) seq / line#usage ovg % imageUM
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BILL OF MATERIA
L
1/13/2014
10:31:54 AM Kinematics & Controls Corporation
BOM Parent 5247-0001
Description VACUUM CONSOLE ASSEMBLY, 4400/PVC
Revision REV A
Run Size 1 UM ea.
Category FILLER BOMBOM Typ
e
components
30
32.00
ea.
MALE CONNECTOR, 1/8 in. N.P.T. x Ø1/4 in. P.O.T. 2.00
2007-0165
40
31.00
ea.
TUBE NO. 1 1.00
5247-0029-1 (NO REV)
10
42.00
ea.
WIRE MARKER, #1, PANDUIT 2.00
0019-0013-1
20
45.00
ft.
TUBING, POLYURETHANE, Ø1/4 in. O.D. x Ø.170 in. I.D. 5.00
2008-0016
50
31.00
ea.
TUBE NO. 2 1.00
5247-0029-2 (NO REV)
10
42.00
ea.
WIRE MARKER, #2 PANDUIT 2.00
0019-0013-2
20
45.00
ft.
TUBING, POLYURETHANE, Ø1/4 in. O.D. x Ø.170 in. I.D. 5.00
2008-0016
50
21.00
ea.
OPERATING INSTRUCTIONS, MODEL 4400/PVC 1.00
5247-0022
60
21.00
ea.
FOAM INSERT, CARTON, TOP 1.00
5044-0201 (-)
70
21.00
ea.
FOAM INSERT, CARTON, BOTTOM 1.00
5044-0202 (-)
280
11.00
ea.
BRACKET, VALVE 1.00
5247-0023 (REV A)
290
11.00
ea.
ON/OFF VALVE ASSEMBLY 1.00
5247-0024 (NO REV)
10
21.00
ea.
MUFFLER, 1/8 in. N.P.T., SINTERED BRONZE 1.00
2002-0002
20
21.00
ea.
VALVE, PANEL MT., 3-WAY TOGGLE, 1/8 in. N.P.T. 1.00
2003-0056
30
21.00
ea.
MALE ELBOW, 1/8 in. N.P.T. x Ø1/4 in. P.O.T. 1.00
2007-0143
40
21.00
ea.
BRANCH `Y`, 1/8" N.P.T. x Ø1/4" P.O.T. 1.00
2007-0160
50
21.00
ea.
STREET EL., 1/8 in. N.P.T., BRASS 1.00
2007-0173
300
11.00
ea.
PNEUMATIC INDICATOR ASSEMBLY 1.00
5247-0025 (NO REV)
10
21.00
ea.
PNEUMATIC INDICATOR, PANEL MT., 1/8 in. N.P.T., MALE 1.00
2006-0014
20
21.00
ea.
FEMALE CONNECTOR, 1/8 in. N.P.T x Ø1/4 in. P.O.T. 1.00
2007-0174
component ID / description tot qty (+ovg) seq / line#usage ovg % imageUM
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BILL OF MATERIA
L
1/13/2014
10:31:54 AM Kinematics & Controls Corporation
BOM Parent 5247-0001
Description VACUUM CONSOLE ASSEMBLY, 4400/PVC
Revision REV A
Run Size 1 UM ea.
Category FILLER BOMBOM Typ
e
components
310
11.00
ea.
INTERNAL REGULATOR ASSEMBLY 1.00
5247-0026 (NO REV)
10
21.00
ea.
PANEL MOUNTING NUT 1.00
2005-0005
20
21.00
ea.
REGULATOR, MINIATURE, 1/4 in. N.P.T., 1-25 P.S.I. 1.00
2005-0012
30
21.00
ea.
WALL MTG. BRACKET, FOR REGULATORS 2005-0011 & -0012 1.00
2005-0013
40
22.00
ea.
PIPE PLUG, 1/4 in. N.P.T., BRASS, HEX SOCKET 2.00
2007-0125
50
21.00
ea.
STREET ELBOW, BRASS, 1/4 in. N.P.T. 1.00
2007-0132
60
21.00
ea.
MALE ELBOW, 1/4" N.P.T. x Ø1/4" P.O.T. 1.00
2007-0141
70
21.00
ea.
RUN TEE, 1/4 in. N.P.T. x (2) Ø1/4 in. P.O.T. 1.00
2007-0178
320
11.00
ea.
TUBE, ANTI-STATIC URETHANE, 1/4" O.D. x 15.50" LG. 1.00
5247-0027-1 (REV A)
10
21.00
ea.
WIRE MARKER, #1, PANDUIT 1.00
0019-0013-1
20
21.30
ft.
URETHANE, ANTI-STATIC TUBING, BLACK, Ø1/4" x Ø0.160" 1.30
2008-0056
330
11.00
ea.
TUBE, ANTI-STATIC URETHANE, 1/4" O.D. x 9.50" LG. 1.00
5247-0027-10 (REV A)
10
21.00
ea.
WIRE MARKER, #10 PANDUIT 1.00
0019-0013-10
20
20.80
ft.
URETHANE, ANTI-STATIC TUBING, BLACK, Ø1/4" x Ø0.160" 0.80
2008-0056
340
11.00
ea.
TUBE, ANTI-STATIC URETHANE, 1/4" O.D. x 9.25" LG. 1.00
5247-0027-11 (REV A
)
10
21.00
ea.
WIRE MARKER, #11 PANDUIT 1.00
0019-0013-11
20
20.78
ft.
URETHANE, ANTI-STATIC TUBING, BLACK, Ø1/4" x Ø0.160" 0.78
2008-0056
350
11.00
ea.
TUBE, ANTI-STATIC URETHANE, 1/4" O.D. x 9.50" LG. 1.00
5247-0027-12 (REV A)
10
21.00
ea.
WIRE MARKER, #12 PANDUIT 1.00
0019-0013-12
20
20.80
ft.
URETHANE, ANTI-STATIC TUBING, BLACK, Ø1/4" x Ø0.160" 0.80
2008-0056
component ID / description tot qty (+ovg) seq / line#usage ovg % imageUM
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BILL OF MATERIA
L
1/13/2014
10:31:55 AM Kinematics & Controls Corporation
BOM Parent 5247-0001
Description VACUUM CONSOLE ASSEMBLY, 4400/PVC
Revision REV A
Run Size 1 UM ea.
Category FILLER BOMBOM Typ
e
components
360
11.00
ea.
TUBE, ANTI-STATIC URETHANE, 3/8" O.D. x 9.00" LG. 1.00
5247-0027-13 (REV A)
10
21.00
ea.
WIRE MARKER, #13 PANDUIT 1.00
0019-0013-13
20
20.75
ft.
URETHANE, ANTI-STATIC TUBING, RED, Ø 3/8" x Ø 1/4" 0.75
2008-0057
370
11.00
ea.
TUBE, ANTI-STATIC URETHANE, 1/4" O.D. x 12.00" LG. 1.00
5247-0027-14 (REV A)
10
21.00
ea.
WIRE MARKER, #14 PANDUIT 1.00
0019-0013-14
20
21.00
ft.
URETHANE, ANTI-STATIC TUBING, BLACK, Ø1/4" x Ø0.160" 1.00
2008-0056
380
11.00
ea.
TUBE, ANTI-STATIC URETHANE, 3/8" O.D. x 11.00" LG. 1.00
5247-0027-15 (REV A)
10
21.00
ea.
WIRE MARKER, #15 PANDUIT 1.00
0019-0013-15
20
20.92
ft.
URETHANE, ANTI-STATIC TUBING, RED, Ø 3/8" x Ø 1/4" 0.92
2008-0057
390
11.00
ea.
TUBE, ANTI-STATIC URETHANE, 1/4" O.D. x 8.25" LG. 1.00
5247-0027-16 (REV A)
10
21.00
ea.
WIRE MARKER, #16 PANDUIT 1.00
0019-0013-16
20
20.70
ft.
URETHANE, ANTI-STATIC TUBING, BLACK, Ø1/4" x Ø0.160" 0.70
2008-0056
400
11.00
ea.
TUBE, ANTI-STATIC URETHANE, 1/4" O.D. x 12.50" LG. 1.00
5247-0027-17 (REV A)
10
21.00
ea.
WIRE MARKER, #17 PANDUIT 1.00
0019-0013-17
20
21.04
ft.
URETHANE, ANTI-STATIC TUBING, BLACK, Ø1/4" x Ø0.160" 1.04
2008-0056
410
11.00
ea.
TUBE, ANTI-STATIC URETHANE, 1/4" O.D. x 8.00" LG. 1.00
5247-0027-2 (REV A)
10
21.00
ea.
WIRE MARKER, #2 PANDUIT 1.00
0019-0013-2
20
20.70
ft.
URETHANE, ANTI-STATIC TUBING, BLACK, Ø1/4" x Ø0.160" 0.70
2008-0056
420
11.00
ea.
TUBE, ANTI-STATIC URETHANE, 1/4" O.D. x 12.50" LG. 1.00
5247-0027-3 (REV A)
10
21.00
ea.
WIRE MARKER, #3 PANDUIT 1.00
0019-0013-3
component ID / description tot qty (+ovg) seq / line#usage ovg % imageUM
Return to Index

BILL OF MATERIA
L
1/13/2014
10:31:55 AM Kinematics & Controls Corporation
BOM Parent 5247-0001
Description VACUUM CONSOLE ASSEMBLY, 4400/PVC
Revision REV A
Run Size 1 UM ea.
Category FILLER BOMBOM Typ
e
components
20
21.04
ft.
URETHANE, ANTI-STATIC TUBING, BLACK, Ø1/4" x Ø0.160" 1.04
2008-0056
430
11.00
ea.
TUBE, ANTI-STATIC URETHANE, 1/4" O.D. x 8.25" LG. 1.00
5247-0027-4 (REV A)
10
21.00
ea.
WIRE MARKER, #4 PANDUIT 1.00
0019-0013-4
20
20.70
ft.
URETHANE, ANTI-STATIC TUBING, BLACK, Ø1/4" x Ø0.160" 0.70
2008-0056
440
11.00
ea.
TUBE, ANTI-STATIC URETHANE, 1/4" O.D. x 8.25" LG. 1.00
5247-0027-5 (REV A)
10
21.00
ea.
WIRE MARKER, #5 PANDUIT 1.00
0019-0013-5
20
20.70
ft.
URETHANE, ANTI-STATIC TUBING, BLACK, Ø1/4" x Ø0.160" 0.70
2008-0056
450
11.00
ea.
TUBE, ANTI-STATIC URETHANE, 1/4" O.D. x 6.50" LG. 1.00
5247-0027-6 (REV A)
10
21.00
ea.
WIRE MARKER, #6 PANDUIT 1.00
0019-0013-6
20
20.52
ft.
URETHANE, ANTI-STATIC TUBING, BLACK, Ø1/4" x Ø0.160" 0.52
2008-0056
460
11.00
ea.
TUBE, ANTI-STATIC URETHANE, 1/4" O.D. x 3.50" LG. 1.00
5247-0027-7 (REV A)
10
21.00
ea.
WIRE MARKER, #7 PANDUIT 1.00
0019-0013-7
20
20.30
ft.
URETHANE, ANTI-STATIC TUBING, BLACK, Ø1/4" x Ø0.160" 0.30
2008-0056
470
11.00
ea.
TUBE, ANTI-STATIC URETHANE, 1/4" O.D. x 23.00" LG. 1.00
5247-0027-8 (REV A)
10
21.00
ea.
WIRE MARKER, #8 PANDUIT 1.00
0019-0013-8
20
21.92
ft.
URETHANE, ANTI-STATIC TUBING, BLACK, Ø1/4" x Ø0.160" 1.92
2008-0056
480
11.00
ea.
TUBE, ANTI-STATIC URETHANE, 1/4" O.D. x 7.00" LG. 1.00
5247-0027-9 (REV A)
10
21.00
ea.
WIRE MARKER, #9 PANDUIT 1.00
0019-0013-9
20
20.60
ft.
URETHANE, ANTI-STATIC TUBING, BLACK, Ø1/4" x Ø0.160" 0.60
2008-0056
490
11.00
ea.
OUTLET TEE ASSEMBLY 1.00
5247-0028 (NO REV)
component ID / description tot qty (+ovg) seq / line#usage ovg % imageUM
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