Kinematics 4400/VC User manual

Operating Instructions
Model 4400/VC Portable
Powder Filler (115 & 230
VAC. Models)
First Release ... 6/18/96
Rev. C ............ 1/16/98
Rev. D ............ 5/01/00
Rev. E ………… 6/3/13
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Operating Instructions, Model 4400/VC (Rev. E) 6/3/2013 ................................... Page 2 of 10
Index
Declaration of Conformity Page 3
Warnings Page 4
Introduction Page 5
Front and Rear Panel Controls Page 7
Major Elements Page 8
Operating Instructions Page 9
Precautions/Maintenance/Service Page 10
Warranty Notice Page 10
Important Notice to Purchaser Page 10
Bill of Materials (Drawing Index) Page 11
Final Assembly Drawing (4 Pages) Page 26
Schematic Drawings Page 45
The Bill of Material contains links to the drawings associated with the particular sub-
assemblies. If you click on the link you will be taken to the drawing. Other useful links
are listed below.
Kinematics & Controls Corporation
Website http://www.kcontrols.com
Telephone: [phone]
e-mail [e-mail] [e-mail]
© 2000 KINEMATICS & CONTROLS CORPORATION .................................... Brooksville, FL
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Operating Instructions, Model 4400/VC (Rev. E) 6/3/2013 ................................... Page 4 of 10
WARNING!
The Kinematics’ Model 4400/VC manually-operated powder filler is an inherently-safe, dry
products dispensing and filling apparatus.
However, is an electrically-operated device with the inherent potential for spark generation,
and, its prescribed function requires some physical contact with the dry materials it is
designed to dispense.
It is intended solely for use with inherently-safe food products, pharmaceuticals, cosmetics,
diagnostic reagents and other such inert substances.
Using it to fill flammable or explosive materials creates a hazardous condition with the
potential for fire or explosion. Therefore, it is only to be used for the filling & dispensing of
non-hazardous, non-flammable, non-combustible, inert dry substances.
It is also not intended to be used with liquids of any kind or with semi-moist solid products.
It is also never to be deployed for use in potentially explosive, dust-laden environments.
Always deploy the electrically-operated console in a remote area outside such dusty
environments, or use Kinematics Model 4400/PVC, totally pneumatic manually-operated
powder filler, for any and all applications involving potentially explosive powders or in
environments with potentially explosive atmospheres.
© 2000 KINEMATICS & CONTROLS CORPORATION .................................... Brooksville, FL
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Operating Instructions, Model 4400/VC (Rev. E) 6/3/2013 ................................... Page 5 of 10
1.0 INTRODUCTION
We have designed and built the Model 4400/VC, Portable Powder Filler to provide years of
trouble free operation. Please take a few minutes at the outset to familiarize yourself with
this manual and your new 4400/VC. We have tried to make its reading interesting, and
easy to understand.
Most of your questions will likely be answered in the following pages. However, if you need
any additional assistance of any kind, please call us directly and ask for technical help. Our
Toll-Free Number is 1-800-833-8103. If you are unable to reach us on our toll free
number, call [phone]. You may also email us at [e-mail], or fax your
inquiry to [phone].
Save the original packaging for this product in the event that it needs be returned for future
service.
2.0 SPECIFICATIONS
•Size & Weight: (Unpackaged)
Console Assembly (115V.)…... Size: 12.5" W. x 7.5" H. x 13.0" D. Weight: 24.0 Lb.
Console Assembly (230V.).….. Size: 12.5" W. x 7.5" H. x 13.0" D. Weight: 28.0 Lb.
•Size & Weight: (Packaged for Shipment)
Full Carton (115V. Unit)……….Size: 16.5" W. x 10.5" H. x 18.5" D. Weight: 26.0 Lb.
Full Carton (230V. Unit)……….Size: 16.5" W. x 10.5" H. x 18.5" D. Weight: 30.0 Lb.
•Power required 230 VA. (550 VA. Starting)
3.0 ACCESSORIES
Check to see that the following accessories are packaged with the Model 4400/VC console
assembly. Notify the factory immediately if any of the listed items is missing.
(1) 5044-0317 Jumper Cable Assembly
(1) 2008-0015 Vacuum Line, P.V.C.
(1) 1001-0016 Footswitch Assembly
(1) 1002-0016 Power Cord, U.S.A. (Foreign cord sets will carry different P/N's)
(1) 5044-0331 Binder Containing Instructions, Assembly Drawings & B/M's
(1) 5044-0336 Line Filter Assembly.
4.0 INITIAL SET-UP
The 4400/VC Portable Powder Filler comes fully assembled. Just follow the simple steps
below to complete the initial set up. At the same time, familiarize yourself with the console’s
major components as shown in the diagrams on the following pages.
1. Screw the line filter assembly into the rear bulkhead. Then, push the vacuum tube over
the 1/4" hose barb in the filter assembly. Push the other end of the vacuum tube onto
the hose barb fitting on the filling gun.
2. Insert the footswitch plug into its receptacle on the rear panel. Twist and lock into
place.
3. Install the jumper cable between the two I/O ports on the rear bulkhead.
>>Important!<<The machine will not function without this jumper cable installed!
4. Insert the power cord into its receptacle in the rear panel.
© 2000 KINEMATICS & CONTROLS CORPORATION .................................... Brooksville, FL
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Operating Instructions, Model 4400/VC (Rev. E) 6/3/2013 ................................... Page 6 of 10
5. Test the unit by switching “ON” the power switch on the front panel. Hold your hand
over the mouth of the filling gun and feel the vacuum. Note the gage reading. It should
read at least 20" Hg. initially. Next, depress the footswitch and feel the vacuum change
to pressure. Again, note the reading on the gage. It should now read less than 3.0 PSI.
If you do not see these readings please call the factory for further assistance.
6. If the vacuum and pressure levels do fall within the specified ranges, you may proceed
to operate the filler.
© 2000 KINEMATICS & CONTROLS CORPORATION .................................... Brooksville, FL
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OFF
–30
–20
–10
0
10
20
30
in. Hg. psi.
(USED ONLY WITH
AUTOMATIC SHUTTLE
MECHANISM)
I/O PORTS
(FOOTSWITCH)
"START" FILL
LINE CORD
PUSH IN TO LOCK
DOSE
Model 4400
PULL RING TO ADJUST
DOSE PRESSURE
PURGE
POWER
FRONT
5.1 POWER SWITCH
5.3 COMPOUND GAGE
5.4 DOSE PUSH BUTTON
5.7 FOOTSWITCH RECEPTACLE
5.10 FAN
5.5 PURGE PUSH BUTTON
5.2 PRESS. RELIEF VALVE
5.6 POWER RECEPTACLE
5.9 I/O PORTS
REAR
BULKHEAD ADAPTER
5.8 LINE FILTER ASS'Y
(CUSTOMER INSTALLED)
MODEL 4400/VC PORTABLE POWDER FILLER, VACUUM CONSOLE UNIT
KINEMATICS & CONTROLS CORPORATION
GCADD Dwg. No. 5044-0308 (A) (I-Manual/VC)
LINE FILTER
REPLACE
REGULARLY
7
Operating Instructions, Model 4400/VC (Rev. E) 6/3/2013 ................................... Page 7 of 10
© 2000 KINEMATICS & CONTROLS CORPORATION .................................... Brooksville, FL
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Operating Instructions, Model 4400/VC (Rev. E) 6/3/2013 ................................... Page 8 of 10
5.0 MAJOR ELEMENTS (Refer to the drawings on page 6.)
CONSOLE FRONT PANEL:
5.1 Power Switch
This is the console's main power switch. It contains an integral thermal overload heater
which will protect the vacuum pump if it is subjected to overheating. Automatic reset of the
circuit will occur when the pump cools sufficiently for safe operation. Overheating is not a
normal condition. Always look for a possible cause of the problem such as failure of the
cooling fan.
5.2 Pressure Relief Valve
This element, resembling a regulator in appearance, allows an operator to adjust the
discharge pressure of the dose. Dose pressure is factory set for approximately 2.5 psi. It is
recommended that dose pressure not be adjusted to any level higher than necessary to
gently discharge the dose. If adjustments are necessary, pull out the knob. Make the
necessary setting and press it back in to lock the setting. Vacuum level is not adjustable.
5.3 Compound Gage
Reads both vacuum and pressure levels within the filling gun. Used mostly for set-ups and
trouble shooting.
5.4 Dose Push Button
Pressing the Dose P.B. switch discharges the product from the filling gun with a puff of low
pressure air. It provides an alternate dosing method to the footswitch.
5.5 Purge Push Button
Pressing the Purge P.B. switch sends full system pressure (Approx. 15 psi.) air through the
filling gun filter. It is intended to back flush the filter, and should be initiated whenever it
seems performance is suffering because of reduced air flow caused by clogging of the gun
filter. Always make sure to dose product from the filling gun before the Purge button is
actuated.
CONSOLE REAR PANEL:
5.6 Power Receptacle
Plug the power cord in here! A spare fuse may also be found in this compartment.
5.7 Footswitch Receptacle
Plug the footswitch assembly in here! Insert and twist to lock in place.
5.8 Line Filter Assembly
The line filter assembly contains a 10 micron filter element. Screw this assembly into the
1/2" N.P.T. bulkhead adapter at the rear of the machine and push the vacuum line over the
white nylon hose barb fitting at the other end of the filter housing.
5.9 I/O Ports
These ports provide communications capability between the vacuum console and the
companion rotary shuttle mechanism, Model 4400/RS. However, when the 4400/VC
console unit is used as a hand filler, these two ports must be jumped together. Use the
short jumper cable assembly provided.
© 2000 KINEMATICS & CONTROLS CORPORATION .................................... Brooksville, FL
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Operating Instructions, Model 4400/VC (Rev. E) 6/3/2013 ................................... Page 9 of 10
5.10 Fan
Keeps the motor/pump running cool. If the fan fails to function for any reason, and it is
necessary to run the filler, remove the cover completely before using it. Repair or replace
the fan as soon as possible.
6.0 OPERATING THE FILLER
6.1 Principle of Operation.
It is helpful to be familiar with the filler's operating principle. The Model 4400/VC, Portable
Powder Filler operates on a vacuum/volumetric filling principle. Stated simply, the principle
of operation is…
“If a dry product is picked up into a fixed volume chamber, and compressed at a
uniform density by the constant force of a vacuum supply, then the weights of
successive doses of product which are dispensed from that fixed volume chamber
will, in fact, be closely repeatable.”
The principle is fundamentally sound, and its proper execution results in a filler of extremely
close accuracy and repeatability. The Model 4400/VC is a manually operated, state-of-the-
art embodiment of this filling principle.
6.2 Setting Up The Filling Gun
Connect the filling gun to the open end of the vacuum line. Set the piston* so that the face
of the porous filter is at an arbitrary depth. Draw a powder sample and doctor-off the
excess powder at the tip. Discharge and record its weight. Adjust the center screw on the
gun* to either increase or decrease the fill weight as required. Draw and discharge another
dose and recheck its weight. Repeat above steps as many times as necessary
to zero-in on the desired fill weight. Use a steel ruler or dial caliper to measure the depth of
draw. Record and save the delivered weight, the gun I.D. and the depth of draw for future
reference.
*The volumes of small Microguns between Ø1/16" and Ø5/16" are adjustable by
turning the barrel rather than the central stem screw.
6.3 Normal Operation
With the power turned ON, the console is normally in the vacuum mode. Powder is ready to
be picked up into the filling gun. Depressing the footswitch or pressing the Dose pushbutton
reverses the air flow, changing vacuum to pressure, and dispensing the powder.
7.0 PRECAUTIONS
Powder should never be drawn up into a filling gun without a gun filter. If this should
occur, remove and flush out all affected lines immediately, especially with powders that
have a tendency to harden. Flush pump using safety solvent. Replace all filters.
8.0 MAINTENANCE
The Model 4400/VC is virtually maintenance free. Occasional replacement of the filters is
the only thing that is usually ever needed, especially with very fine powders.
NEVER...LUBRICATE THE PUMP!
9.0 SERVICE
Consult factory for proper service recommendations. Normally, units which are returned to
us for service can be turned around within 48 hours of their receipt.
© 2000 KINEMATICS & CONTROLS CORPORATION .................................... Brooksville, FL
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Operating Instructions, Model 4400/VC (Rev. E) 6/3/2013 ................................... Page 10 of 10
10.0 WARRANTY
All equipment described in this manual is warranted to the original purchaser for thirteen
(13) months from the date of purchase to be free from defects in materials and
workmanship, but not against damage caused by misuse, abrasion, corrosion, negligence,
accident, faulty installation, or by dispensing material incompatible with the equipment.
When the equipment is installed and operated in accordance with factory recommendations
and instructions, Kinematics & Controls Corporation will repair or replace free-of-charge,
any part of the equipment found to be defective, upon prepaid return of the part to the
factory during the warranty period. In no event shall any liability or obligation of Kinematics
arising from this warranty exceed the purchase price of the equipment.
All other warranties, whether expressed, implied or statutory such as warranties of
merchantability or fitness for a particular purpose, are hereby excluded and disclaimed
to the extent that they exceed the warranties expressly granted in this clause. In no
event shall Kinematics be liable for consequential or incidental damages.
11.0 IMPORTANT NOTICE TO PURCHASER
All statements, technical information and recommendations given are based on experience
or testing we believe to be reliable, but the absolute accuracy or completeness thereof is
not guaranteed, and the following is made in lieu of all warranties expressed or implied.
Seller's and manufacturer's only obligation shall be to replace such quality of the product
proved to be defective.
Neither seller nor manufacturer shall be liable for any injury, loss or damage, direct or
consequential arising out of the use or the inability to use the product.
Before using, the user shall determine the suitability of the product for his intended use.
User assumes all risk and liability whatsoever in connection therewith. No statement or
recommendation shall have any force or effect unless in an agreement signed by officers of
both seller and manufacturer.
© 2000 KINEMATICS & CONTROLS CORPORATION .................................... Brooksville, FL
0 40
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BILL OF MATERIA
L
10/1/2013
2:39:13 PM
Page 1 of 15
Kinematics & Controls Corporation
BOM Parent 5044-0302
Description VACUUM CONSOLE ASSEMBLY, MODEL 4400/VC-230V. C.E.
Revision REV J
Run Size 1 UM ea.
Category FILLER
BOM BOM Typ
e
components
10
13.00
ea.
LABEL, FABRIC, (230 V), 1/2 in. x 2-1/4 in.
3.00
0019-0012
15
11.00
ea.
LABEL, "CE" MARK, 1" X 1" POLYESTER, PERM. ADHESIVE
1.00
0019-0059
20
14.00
ea.
RUBBER FOOT, 13/16 in. SQUARE, x 5/16 in. H., PRESS-ON
4.00
0023-0007
30
15.00
ea.
FLAT HD. M.S., 6-32 x 1/4 in. LG., S.S., SLOTTED
5.00
0026-0001
35
12.00
ea.
FLAT HD. M.S., 4-40 x 1/4 in. LG., S.S., SLOTTED
2.00
0026-0018
40
12.00
ea.
ROUND HD. M.S., 8-32 x 3-1/2 in. LG., S.S., SLOTTED
2.00
0027-0003
50
12.00
ea.
FILLISTER HD. M.S., 6-32 x 1/2 in. LG., S.S., SLOTTED
2.00
0028-0002
60
18.00
ea.
TRUSS HD. M.S., 6-32 x 1/4 in. LG., S.S., SLOTTED
8.00
0029-0002
65
12.00
ea.
BIND. HD. M.S., 8-32 x 1/4 in. LG., S.S., SLOTTED
2.00
0030-0005
70
19.00
ea.
BIND. HD. M.S., 8-32 x 1/2 in. LG., S.S., SLOTTED
9.00
0030-0015
80
13.00
ea.
BIND. HD. M.S., 2-56 x 9/16 in. LG., S.S., SLOTTED
3.00
0030-0016
90
14.00
ea.
BUTTON HD. M.S., 1/4-20 x 1/2 in. LG., S.S.
4.00
0033-0001
11
0
14.00
ea.
FLAT WASHER, 1/4 in., S.S.
4.00
0036-0001
120
12.00
ea.
FLAT WASHER, #6, S.S.
2.00
0036-0004
130
118.00
ea.
FLAT WASHER, # 8, S.S.
18.00
0036-0005
140
17.00
ea.
LOCK WASHER, SPLIT, #8, S.S.
7.00
0037-0003
150
14.00
ea.
LOCK WASHER, SPLIT, 1/4 in., S.S.
4.00
0037-0005
160
115.00
ea.
HEX NUT, 8-32NC, S.S.
15.00
0038-0001
180
12.00
ea.
HEX NUT, 6-32NC, S.S.
2.00
0038-0003
190
11.00
ea.
FAN GUARD, Ø3 in.
1.00
1003-0008
component ID / description
tot qty (+ovg)
seq / line#usage ovg % imageUM
11
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BILL OF MATERIA
L
10/1/2013
2:39:15 PM
Page 2 of 15
Kinematics & Controls Corporation
BOM Parent 5044-0302
Description VACUUM CONSOLE ASSEMBLY, MODEL 4400/VC-230V. C.E.
Revision REV J
Run Size 1 UM ea.
Category FILLER
BOM BOM Typ
e
components
200
11.00
ea.
FAN, PANCAKE, 80 mm. SQ., 115 VAC., w/SPADE CONN.
1.00
1003-0013
220
12.00
ea.
FUSE, 6.0 AMP., SLO-BLOW, 5mm. x 20mm.
2.00
1004-0025
230
11.00
ea.
TERMINAL BLOCK, 12-POLE, 10 m.m. CTRS.
1.00
1005-0196
235
11.00
ea.
MARKER STRIP, TERMINAL BLOCK, PRINTED 1-12, 10 m.m. CTRS.
1.00
1005-0197
240
11.00
ea.
POWER ENTRY MODULE
1.00
1005-0231
250
11.00
ea.
TRANSFORMER, C.E., 240/230/220 IN, 120/115/110 OUT, 50 VA.
1.00
1009-0057
260
11.00
ea.
K.O. BUSHING, 7/8 in., SPLIT FACE
1.00
1010-0022
280
11.00
ea.
LOCK WASHER, 1/2 in. BULKHEAD ADAPTER
1.00
2007-0029-2
290
11.00
ea.
HEX NUT, BRASS, 1/2 in. BULKHEAD ADAPTER
1.00
2007-0029-3 (NO REV)
300
11.00
ea.
BULKHEAD ADAPTER, 1/2 in. N.P.T., BRASS/CHROME
1.00
2007-0170 (NO REV)
10
21.00
ea.
BULKHEAD FITTING, BRASS, 1/2 in. N.P.T. x 1-1/2 in. L.
1.00
2007-0029-1
310
11.00
ea.
ELBOW, Ø3/8 in. MALE STEM x Ø3/8 in. FEM. P.O.T.
1.00
2007-0175
320
11.00
ea.
MALE ELBOW, 1/2 in. N.P.T. x 3/8 in. POLYFLOW
1.00
2007-0183
330
11.00
ea.
CHASSIS, MODEL 4400/VC FILLER
1.00
5044-0005 (REV M)
20
21.00
LOT
SUB-CONTRACT SERVICES
1.00
MISC
SUB-CONTRACT
340
11.00
ea.
ELECTRICAL SHROUD
1.00
5044-0007 (A)
350
11.00
ea.
PUMP ASSEMBLY, 230 VOLT
1.00
5044-0014-2 (REV D)
10
20.50
ft.
TEFLON TAPE, 1/4 in. W.
0.50
0011-001
2
20
24.00
ea.
VIBR.MOUNT, Ø5/8 in. x 5/8 in. H., 1/4-20 MALE x 1/4-20 FEM.
4.00
0023-0013
30
24.00
ea.
FLAT WASHER, 1/4 in., S.S.
4.00
0036-0001
component ID / description
tot qty (+ovg)
seq / line#usage ovg % imageUM
12
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BILL OF MATERIA
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10/1/2013
2:39:16 PM
Page 3 of 15
Kinematics & Controls Corporation
BOM Parent 5044-0302
Description VACUUM CONSOLE ASSEMBLY, MODEL 4400/VC-230V. C.E.
Revision REV J
Run Size 1 UM ea.
Category FILLER
BOM BOM Typ
e
components
40
24.00
ea.
LOCK WASHER, SPLIT, 1/4 in., S.S.
4.00
0037-0005
50
24.00
ea.
HEX NUT, 1/4-20NC, S.S.
4.00
0038-0002
60
22.00
ea.
SOLDERLESS CONN., SPADE, 18-22 AWG., 1/4 in. W.
2.00
1005-0308
70
21.00
ea.
VACUUM PUMP/MOTOR, 230 VAC.
1.00
2001-0020-2
80
21.00
ea.
VACUUM RELIEF VALVE, BALL CHECK TYPE, 1/8 in. N.P.T.
1.00
2004-0001
90
21.00
ea.
PRESSURE RELIEF VALVE, BALL CHECK TYPE, 1/8 in. N.P.T.
1.00
2004-0002
100
21.00
ea.
HEX NIPPLE, BRASS, 1/8 in. N.P.T.
1.00
2007-0009
11
0
22.00
ea.
PIPE TEE, BRASS, 1/8" N.P.T.
2.00
2007-0010
120
21.00
ea.
CONNECTOR, STRAIGHT, 1/8" N.P.T. x Ø3/8" P.O.T.
1.00
2007-0248
130
21.00
ea.
NIPPLE, BRASS, 1/8 in. N.P.T. x 1-1/2 in. LG.
1.00
2007-0134
140
21.00
ea.
BRANCH `Y`, 1/8" N.P.T. x Ø1/4" P.O.T.
1.00
2007-0160
150
21.00
ea.
LABEL, FABRIC, (230 V), 1/2 in. x 2-1/4 in.
1.00
0019-0012
160
21.00
ea.
WIRE MARKER, #18 PANDUIT
1.00
0019-0013-18
170
21.00
ea.
WIRE MARKER, #19 PANDUIT
1.00
0019-0013-19
360
11.00
ea.
GAGE ASSEMBLY, MODEL 4400/VC
1.00
5044-0024 (REV B)
10
21.00
ea.
GAGE, COMPOUND, 2.5 in. x 1/4 in. C.B.M., 30 in. HG./15 PSI
1.00
2006-0010
30
21.00
ea.
FEMALE ELBOW, 1/4 in. N.P.T. x 1/4 in. P.O.T.
1.00
2007-0149
370
11.00
ea.
RELIEF VALVE ASS`Y, MODEL 4400/VC
1.00
5044-0026 (REV A)
10
21.00
ea.
PRESSURE RELIEF VALVE, 1/8 in. N.P.T., PANEL MOUNT
1.00
2004-0003
20
21.00
ea.
PANEL MOUNTING NUT
1.00
2005-0005
component ID / description
tot qty (+ovg)
seq / line#usage ovg % imageUM
13
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BILL OF MATERIA
L
10/1/2013
2:39:17 PM
Page 4 of 15
Kinematics & Controls Corporation
BOM Parent 5044-0302
Description VACUUM CONSOLE ASSEMBLY, MODEL 4400/VC-230V. C.E.
Revision REV J
Run Size 1 UM ea.
Category FILLER
BOM BOM Typ
e
components
30
22.00
ea.
PIPE PLUG, BRASS, 1/8 in. N.P.T., ALLEN SOCK.
2.00
2007-0016
40
21.00
ea.
MALE ELBOW, 1/8 in. N.P.T. x Ø1/4 in. P.O.T.
1.00
2007-0143
380
11.00
ea.
MOTOR STARTER ASSEMBLY, MODEL 4400/VC
1.00
5044-0028-2 (REV B)
10
21.00
ea.
MOTOR STARTER, MANUAL SWITCH
1.00
1004-0001
20
21.00
ea.
THERMAL OVERLOAD PROTECTOR, P-21
1.00
1004-0002
50
21.00
ea.
WIRE ASSEMBLY, TWO CONNECTOR, BLACK, 17", #13
1.00
5044-0327-1 (REV A)
10
31.00
ea.
SOLDERLESS CONNECTOR, FORK, 22-18 AWG,#8-10 STUD
1.00
1005-0008
20
31.00
ea.
QUICK CONNECT, 1/4 in. W, 16-14 AWG., INSUL.
1.00
1005-0305
30
31.00
ea.
WIRE ASS'Y, BLACK, 17 in., #13
1.00
5044-0321-18 (REV B)
10
41.25
ft.
HOOKUP WIRE, 20AWG., BLACK
1.25
1045-0007
20
42.00
ea.
WIRE MARKER, #13 PANDUIT
2.00
0019-0013-13
60
21.00
ea.
WIRE ASSEMBLY, TWO CONNECTOR, RED, 17", #14
1.00
5044-0327-3 (REV A)
10
31.00
ea.
SOLDERLESS CONNECTOR, FORK, 22-18 AWG,#8-10 STUD
1.00
1005-0008
20
31.00
ea.
QUICK CONNECT, 1/4 in. W, 16-14 AWG., INSUL.
1.00
1005-0305
30
31.00
ea.
WIRE ASS'Y, RED, 17 in., #14
1.00
5044-0321-36 (REV B)
01-10 10
41.25
ft.
HOOKUP WIRE, 20AWG., RED
1.25
1045-0008
01-10 20
42.00
ea.
WIRE MARKER, #14 PANDUIT
2.00
0019-0013-14
70
21.00
ea.
WIRE ASSEMBLY, TWO CONNECTOR, RED, 17", #16
1.00
5044-0327-6 (REV A)
10
32.00
ea.
SOLDERLESS CONNECTOR, FORK, 22-18 AWG,#8-10 STUD
2.00
1005-0008
20
31.00
ea.
WIRE ASS'Y, RED, 17 in., #16
1.00
5044-0321-35 (REV B)
component ID / description
tot qty (+ovg)
seq / line#usage ovg % imageUM
14
VIEW
RETURN to INDEX

BILL OF MATERIA
L
10/1/2013
2:39:18 PM
Page 5 of 15
Kinematics & Controls Corporation
BOM Parent 5044-0302
Description VACUUM CONSOLE ASSEMBLY, MODEL 4400/VC-230V. C.E.
Revision REV J
Run Size 1 UM ea.
Category FILLER
BOM BOM Typ
e
components
01-10 10
41.25
ft.
HOOKUP WIRE, 20AWG., RED
1.25
1045-0008
01-10 20
42.00
ea.
WIRE MARKER, #16 PANDUIT
2.00
0019-0013-16
80
21.00
ea.
WIRE ASSEMBLY, TWO CONNECTOR, BLACK, 17", #17
1.00
5044-0327-7 (REV A)
10
32.00
ea.
SOLDERLESS CONNECTOR, FORK, 22-18 AWG,#8-10 STUD
2.00
1005-0008
20
31.00
ea.
WIRE ASS'Y, BLACK, 17 in., #17
1.00
5044-0321-37 (REV B)
01-10 10
41.42
ft.
HOOKUP WIRE, 20AWG., BLACK
1.42
1045-0007
01-10 20
42.00
ea.
WIRE MARKER, #17 PANDUIT
2.00
0019-0013-17
390
11.00
ea.
RECEPTACLE ASSEMBLY, FOOTSWITCH
1.00
5044-0040 (REV A)
10
21.00
ea.
RECEPTACLE, TWISTLOCK, NYLON 3-POLE GROUNDING
1.00
1005-0014
20
21.00
ea.
WIRE ASS'Y, BLACK, 14 in., #3A
1.00
5044-0321-20 (REV B)
10
31.17
ft.
HOOKUP WIRE, 20AWG., BLACK
1.17
1045-0007
20
32.00
ea.
WIRE MARKER, #3 PANDUIT
2.00
0019-0013-3
30
32.00
ea.
WIRE MARKER, ALPHA "A", PANDUIT
2.00
0019-0013-A
400
11.00
ea.
COVER ASSEMBLY, MODEL 4400/VC
1.00
5044-0044 (NO REV)
10
21.00
FL.OZ.
SILICONE, FLOWABLE SEALANT (R.T.V.), 3 OZ. TUBE
1.00
0011-0021
20
21.00
ea.
COVER, VACUUM CONSOLE
1.00
5044-0008 (C)
50
21.00
ea.
SOUND DAMPING PAD, TOP
1.00
5044-0054 (-)
60
21.00
ea.
SOUND DAMPING PAD, SIDE
1.00
5044-0055 (-)
410
11.00
ea.
PACKAGING ASSEMBLY, VACUUM CONSOLE, 230 V.
1.00
5044-0338 (REV D)
10
21.00
ea.
CARTON, HEAVY DUTY CORRUGATED, 18 in. x 16 in. x 12 in.
1.00
0020-0062
component ID / description
tot qty (+ovg)
seq / line#usage ovg % imageUM
15
VIEW
VIEW
RETURN to INDEX

BILL OF MATERIA
L
10/1/2013
2:39:18 PM
Page 6 of 15
Kinematics & Controls Corporation
BOM Parent 5044-0302
Description VACUUM CONSOLE ASSEMBLY, MODEL 4400/VC-230V. C.E.
Revision REV J
Run Size 1 UM ea.
Category FILLER
BOM BOM Typ
e
components
20
21.00
ea.
FOOTSWITCH ASSEMBLY w/TWISTLOCK PLUG
1.00
1001-0016 (NO REV)
10
31.00
ea.
LABEL, PRESSURE SENSITIVE, 2-3/4 in. x 4 in.
1.00
0019-0002-1
20
31.00
ea.
BOX, PAPER, 4-7/16 in. W. x 3 in. H. x 6-3/8 in.
1.00
0020-0001
30
31.00
ea.
FOOTSWITCH, W/16/3 x 6 ft. LG. LINE CORD, NO PLUG
1.00
1001-0001
40
31.00
ea.
PLUG, MINATURE, TWISTLOCK, NYLON 3-POLE
1.00
1005-0016
40
22.00
ea.
TUBE, VACUUM OUTPUT
2.00
2008-0015 (NO REV)
10
312.00
ft.
TUBING, FLEXIBLE P.V.C., Ø1/2" O.D. x Ø1/4" I.D.
6.00
2008-0001
80
21.00
ea.
JUMPER CABLE ASSEMBLY
1.00
5044-0317 (NO REV)
10
31.00
ea.
PLUG, 5-PIN, FEMALE, STRAIGHT
1.00
1005-0291
20
31.00
ea.
PLUG, 6-PIN, MALE, STRAIGHT
1.00
1005-0294
30
31.00
ea.
CABLE, CUT
1.00
5044-0318 (NO REV)
10
40.92
ft.
BULK CABLE, 22AWG., 4-CONDUCTOR, P.V.C. JACKET
0.92
1045-0002
90
21.00
ea.
LABEL, BOX, 4400/VC-230V
1.00
5044-0333
100
21.00
ea.
LINE FILTER ASSEMBLY, 1/2 in. N.P.T. w/FITTINGS
1.00
5044-0336 (NO REV)
10
31.00
ea.
LINE FILTER HOUSING w/ FILTER ELEMENT, 1/2 in. N.P.T.
1.00
2002-0035
20
31.00
ea.
MALE HOSE BARB, NYLON, 1/2 in .N.P.T. x Ø1/4 in. BARB
1.00
2007-0028
30
31.00
ea.
HEX NIPPLE, NYLON, 1/2 in. N.P.T.
1.00
2007-0184
11
0
21.00
ea.
DOCUMENTATION PKG., MODEL 4400/VC-230V
1.00
5044-0337 (REV B)
01-05 10
31.00
ea.
MANUAL, ELECTRONIC MEDIA
1.00
5044-1036
120
21.00
ea.
INT'L CORDSET, U.K., HONG KONG, 10A FUSE, 2.5M LG.
1.00
1002-0092
component ID / description
tot qty (+ovg)
seq / line#usage ovg % imageUM
16
VIEW
VIEW
RETURN to INDEX

BILL OF MATERIA
L
10/1/2013
2:39:19 PM
Page 7 of 15
Kinematics & Controls Corporation
BOM Parent 5044-0302
Description VACUUM CONSOLE ASSEMBLY, MODEL 4400/VC-230V. C.E.
Revision REV J
Run Size 1 UM ea.
Category FILLER
BOM BOM Typ
e
components
130
21.00
ea.
FOAM INSERT, CARTON, TOP
1.00
5044-0201 (-)
140
21.00
ea.
FOAM INSERT, CARTON, BOTTOM
1.00
5044-0202 (-)
420
11.00
ea.
TUBE, GAGE, POLYURETHANE, Ø1/4 in. O.D., 6 in. LG.
1.00
5044-0120-1 (REV C)
10
20.50
ft.
TUBING, POLYURETHANE, Ø1/4 in. O.D. x Ø.170 in. I.D.
0.50
2008-0016
430
11.00
ea.
TUBE, PURGE INPUT, POLYURETHANE, Ø1/4 in.O.D., 12 in. LG.
1.00
5044-0120-2 (REV C)
10
21.00
ft.
TUBING, POLYURETHANE, Ø1/4 in. O.D. x Ø.170 in. I.D.
1.00
2008-0016
440
11.00
ea.
TUBE, PUMP PRESS SIDE, POLYURETHANE, Ø1/4 in.O.D., 13 in L
.
1.00
5044-0120-3 (REV C)
10
21.09
ft.
TUBING, POLYURETHANE, Ø1/4 in. O.D. x Ø.170 in. I.D.
1.09
2008-0016
450
11.00
ea.
TUBE, RELIEF VALVE,POLYURETHANE, 1/4 in. OD, 15.63 in. L
1.00
5044-0120-4 (REV C)
10
21.31
ft.
TUBING, POLYURETHANE, Ø1/4 in. O.D. x Ø.170 in. I.D.
1.31
2008-0016
460
11.00
ea.
TUBE, PUMP VAC., POLYURETHANE, Ø3/8 in.O.D. x 13.75 in. L.
1.00
5044-0120-5 (REV C)
01-10 10
21.15
ft.
TUBING, BLACK POLYURETHANE, Ø3/8 in. O.D. x Ø1/4 in. I.D.
1.15
2008-0021
470
11.00
ea.
TUBE, OUTPUT, CLEAR URETHANE, Ø3/8 in. O.D., 3.5 in. LG.
1.00
5044-0120-6 (REV C)
10
20.30
ft.
TUBING, CLEAR URETHANE, Ø3/8 in. O.D. x Ø1/4 in. I.D.
0.30
2008-0017
480
11.00
ea.
TUBE, JUMPER, CLEAR URETHANE, Ø3/8 in. O.D., 9.80 in. LG.
1.00
5044-0120-7 (REV C)
10
20.82
ft.
TUBING, CLEAR URETHANE, Ø3/8 in. O.D. x Ø1/4 in. I.D.
0.82
2008-0017
490
11.00
ea.
P.B. SW. ASS`Y, `PURGE/DOSE`
1.00
5044-0244 (NO REV)
10
21.00
ea.
P.B. SW. MOM, OIL-TITE,1 FORM A, Ø 7/8 in. K.O., BLACK
1.00
1001-0028
20
21.00
ea.
P.B. SWITCH, OIL TIGHT, 2 FORM A, Ø 7/8 in. K.O., GREEN
1.00
1001-0043
30
22.00
ea.
WIRE ASS'Y, BLACK, 2-1/2 in., #2B
2.00
5044-0321-11 (REV B)
component ID / description
tot qty (+ovg)
seq / line#usage ovg % imageUM
17
VIEW
RETURN to INDEX

BILL OF MATERIA
L
10/1/2013
2:39:20 PM
Page 8 of 15
Kinematics & Controls Corporation
BOM Parent 5044-0302
Description VACUUM CONSOLE ASSEMBLY, MODEL 4400/VC-230V. C.E.
Revision REV J
Run Size 1 UM ea.
Category FILLER
BOM BOM Typ
e
components
10
30.42
ft.
HOOKUP WIRE, 20AWG., BLACK
0.21
1045-0007
20
32.00
ea.
WIRE MARKER, #2 PANDUIT
1.00
0019-0013-2
30
32.00
ea.
WIRE MARKER, ALPHA "B", PANDUIT
1.00
0019-0013-B
40
21.00
ea.
WIRE ASS'Y, BLACK, 9 in., #2B
1.00
5044-0321-12 (REV B)
10
30.75
ft.
HOOKUP WIRE, 20AWG., BLACK
0.75
1045-0007
20
32.00
ea.
WIRE MARKER, #2 PANDUIT
2.00
0019-0013-2
30
32.00
ea.
WIRE MARKER, ALPHA "B", PANDUIT
2.00
0019-0013-B
50
21.00
ea.
WIRE ASS'Y, ORANGE, 8 in., #8B
1.00
5044-0321-13 (REV B)
10
30.67
ft.
HOOKUP WIRE, 20AWG., ORANGE
0.67
1045-0013
20
32.00
ea.
WIRE MARKER, #8 PANDUIT
2.00
0019-0013-8
30
32.00
ea.
WIRE MARKER, ALPHA "B", PANDUIT
2.00
0019-0013-B
60
21.00
ea.
WIRE ASS'Y, YELLOW, 7 in., 9B
1.00
5044-0321-14 (REV B)
10
30.59
ft.
HOOKUP WIRE, 20AWG., YELLOW
0.59
1045-0010
20
32.00
ea.
WIRE MARKER, #9 PANDUIT
2.00
0019-0013-9
30
32.00
ea.
WIRE MARKER, ALPHA "B", PANDUIT
2.00
0019-0013-B
70
21.00
ea.
WIRE ASS'Y, BLUE, 6 in., #10B
1.00
5044-0321-15 (REV B)
10
30.50
ft.
HOOKUP WIRE, 20AWG., BLUE
0.50
1045-0011
20
32.00
ea.
WIRE MARKER, #10 PANDUIT
2.00
0019-0013-10
30
32.00
ea.
WIRE MARKER, ALPHA "B", PANDUIT
2.00
0019-0013-B
500
11.00
ea.
RECEPTACLE ASSEMBLY, 6-PIN, FEMALE
1.00
5044-0319 (NO REV)
component ID / description
tot qty (+ovg)
seq / line#usage ovg % imageUM
18
VIEW
RETURN to INDEX

BILL OF MATERIA
L
10/1/2013
2:39:21 PM
Page 9 of 15
Kinematics & Controls Corporation
BOM Parent 5044-0302
Description VACUUM CONSOLE ASSEMBLY, MODEL 4400/VC-230V. C.E.
Revision REV J
Run Size 1 UM ea.
Category FILLER
BOM BOM Typ
e
components
10
21.00
ea.
RECEPTACLE, 6-PIN, FEMALE, OUTSIDE PANEL MT.
1.00
1005-0297
15
22.00
ea.
TIE WRAP, NYLON, .07 in. W. x .03 in. T. x 2.8 in. L.
2.00
1010-0045
20
26.00
ea.
SHRINK TUBE SEGMENT, Ø1/8 in. x .5in. LG.
6.00
5044-0122 (NO REV)
10
30.30
ft.
SHRINK TUBE, Ø1/8", BLACK, POLYOLEFIN
0.05
1045-0051
30
21.00
ea.
WIRE ASS'Y, BLACK, 16 in., #1A
1.00
5044-0321-21 (REV B)
10
31.34
ft.
HOOKUP WIRE, 20AWG., BLACK
1.34
1045-0007
20
32.00
ea.
WIRE MARKER, #1, PANDUIT
2.00
0019-0013-1
30
32.00
ea.
WIRE MARKER, ALPHA "A", PANDUIT
2.00
0019-0013-A
40
21.00
ea.
WIRE ASS'Y, ORANGE, 13 in., #8A
1.00
5044-0321-22 (REV B)
10
31.09
ft.
HOOKUP WIRE, 20AWG., ORANGE
1.09
1045-0013
20
32.00
ea.
WIRE MARKER, #8 PANDUIT
2.00
0019-0013-8
30
32.00
ea.
WIRE MARKER, ALPHA "A", PANDUIT
2.00
0019-0013-A
50
21.00
ea.
WIRE ASS'Y, YELLOW, 13 in., #9A
1.00
5044-0321-23 (REV B)
10
31.09
ft.
HOOKUP WIRE, 20AWG., YELLOW
1.09
1045-0010
20
32.00
ea.
WIRE MARKER, #9 PANDUIT
2.00
0019-0013-9
60
21.00
ea.
WIRE ASS'Y, BLUE, 13 in., #10A
1.00
5044-0321-24 (REV B)
10
31.09
ft.
HOOKUP WIRE, 20AWG., BLUE
1.09
1045-0011
20
32.00
ea.
WIRE MARKER, #10 PANDUIT
2.00
0019-0013-10
70
21.00
ea.
WIRE ASS'Y, GREY, 14 in., #20
1.00
5044-0321-25 (REV B)
10
31.17
ft.
HOOKUP WIRE, 20AWG., GRAY
1.17
1045-0014
component ID / description
tot qty (+ovg)
seq / line#usage ovg % imageUM
19
RETURN to INDEX

BILL OF MATERIA
L
10/1/2013
2:39:22 PM
Page 10 of 15
Kinematics & Controls Corporation
BOM Parent 5044-0302
Description VACUUM CONSOLE ASSEMBLY, MODEL 4400/VC-230V. C.E.
Revision REV J
Run Size 1 UM ea.
Category FILLER
BOM BOM Typ
e
components
20
32.00
ea.
WIRE MARKER, #20 PANDUIT
2.00
0019-0013-20
80
21.00
ea.
WIRE ASS'Y, WHITE, 17 in., #4A
1.00
5044-0321-26 (REV B)
10
31.25
ft.
HOOKUP WIRE, 20 AWG, WHITE
1.25
1045-0006
20
32.00
ea.
WIRE MARKER, #4 PANDUIT
2.00
0019-0013-4
30
32.00
ea.
WIRE MARKER, ALPHA "A", PANDUIT
2.00
0019-0013-A
510
11.00
ea.
RECEPTACLE ASSEMBLY, 5-PIN, MALE
1.00
5044-0320 (NO REV)
10
21.00
ea.
RECEPTACLE, 5-PIN, MALE, OUTSIDE MT.
1.00
1005-0292
20
26.00
ea.
SHRINK TUBE SEGMENT, Ø1/8 in. x .5in. LG.
6.00
5044-0122 (NO REV)
10
30.30
ft.
SHRINK TUBE, Ø1/8", BLACK, POLYOLEFIN
0.05
1045-0051
30
22.00
ea.
WIRE ASS'Y, GREEN, 4 in., #15
2.00
5044-0321-27 (REV B)
10
30.66
ft.
HOOKUP WIRE, 20AWG., GREEN
0.33
1045-0009
20
34.00
ea.
WIRE MARKER, #15 PANDUIT
2.00
0019-0013-15
40
21.00
ea.
WIRE ASS'Y, BROWN, 14-1/2 in., #12A
1.00
5044-0321-28 (REV B)
10
31.21
ft.
HOOKUP WIRE, 20AWG., BROWN
1.21
1045-0012
20
32.00
ea.
WIRE MARKER, #12 PANDUIT
2.00
0019-0013-12
30
32.00
ea.
WIRE MARKER, ALPHA "A", PANDUIT
2.00
0019-0013-A
50
21.00
ea.
WIRE ASS'Y, VIOLET, 14-1/2 in., #11A
1.00
5044-0321-29 (REV B)
10
31.21
ft.
HOOKUP WIRE, 20AWG., VIOLET
1.21
1045-0015
20
32.00
ea.
WIRE MARKER, #11 PANDUIT
2.00
0019-0013-11
30
32.00
ea.
WIRE MARKER, ALPHA "A", PANDUIT
2.00
0019-0013-A
component ID / description
tot qty (+ovg)
seq / line#usage ovg % imageUM
20
VIEW
RETURN to INDEX