King Canada 8364 User manual

COPYRIGHT © 2009 ALL RIGHTS RESERVED BY KING CANADA TOOLS INC.
5”ANGLE GRINDER KIT
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performanceperformance
INSTRUCTION MANUAL
MODEL: 8364
IMPORTANT INFORMATION
2-YEAR
LIMITED WARRANTY
FOR THIS 5” ANGLE GRINDER
KING CANADA TOOLS
OFFERS A 2-YEAR LIMITED WARANTY
FOR NON-COMMERCIAL USE.
PROOF OF PURCHASE
Please keep your dated proof of purchase for warranty and servicing purposes.
LIMITED TOOL WARRANTY
KING CANADA makes every effort to ensure that this product meets high quality
and durability standards. KING CANADA warrants to the original retail consumer a
2-year limited warranty as of the date the product was purchased at retail and that
each product is free from defects in materials. Warranty does not apply to defects
due directly or indirectly to misuse, abuse, negligence or accidents, repairs or
alterations and lack of maintenance. KING CANADA shall in no event be liable for
death, injuries to persons or property or for incidental, special or consequential
damages arising from the use of our products. To take advantage of this warranty,
the product or part must be returned for examination by the retailer. Shipping and
handling charges may apply. If a defect is found, KING CANADA will either repair
or replace the product.

1. Use specified voltage: The tool should not be operated on a power line which exceeds
10% of the voltage indicated on the nameplate.
2. Inspect the tool before each use: The grinding wheel must be inspected cafefully before
operating. Do not use the grinding wheel if there is any breakage or cracks. After
assembling the wheel, run the wheel idle for one minute to see if it is safe to use. Then
check if all the moving parts are running smoothly without abnormal noise or heavy
sparks from the commutator.
3. Avoid overloading the tool: Do not apply too much pressure on the tool while grinding in
astraight or slanted line. If the speed drops abnormally, the pressure should be
decreased immediately. When the tool stops abruptly or is jammed, cut the power
supply at once.
4. Replace the carbon brushes in time: Worn out brushes should be replaced (both
brushes should be changed at the same time), or imperfect contact between the
brushes and the commutator will result in ring sparks which will damage the
commutator or even burn the armature.
5. The tool must not be used in the following cases: If there is any breakage in the
insulation of the power cord or the cord guard. If a crack or imperfect contact of the
switch, plug and socket and faults such as discontinuous running, heavy sparking, etc.
should occur,stop using the tool at once and have it repaired. Do not use until it is
repaired.
6. Always keep the tool clean: The ventilation passage of the tool should be kept clean and
free from obstruction and care should be taken to prevent iron chips or other foreign
matters from entering passage. Recondition immediately after use to keep the tool clean
and in the best condition.
7. Use the tool with care: Handle the tool with care to avoid being bumped and prevent the
wheel iron from freezing or from becoming damp.
8. Use specified grinding wheel: The wheel used by the grinder must be reinforced fibre
resin with depressed center and with a safety linear velocity not lower than 80 meters
per second. If the wheel has been kept for more than one year,arotational strength test
should be performed before use.
9. Pay attention to the wheel guard: This wheel guard is an important part of the tool to
ensure safety.Do not operate the tool when the wheel guard has been dismantled. If a
substitute is to be used, it should be a steel plate or material with equal strength,
whereas brittle materials are strictly prohibited. The opening angle of the guard should
not be more than 180 degrees.
10. Places prohibiting the use of the tool: The tool must not be used in specific
environments such as environements with moisture, heat, rain or snow or in a place
with explosive gas or corrosive vapours.
SAFETY INSTRUCTIONS
WARNING: YOUR ANGLE GRINDER MUST BE CONNECTED TO A 120V, 15-AMP
CIRCUIT. FAILURE TO CONNECT IN THIS WAY CAN RESULT IN INJURY FROM
SHOCK OR FIRE.
DOUBLE INSULATION TOOLS. Double Insulation is a design concept used in electric
power tools which eliminates the need for the three wire grounded power cord and
grounded power supply system. It is a recognized and approved system by Underwriter’s
Laboratories, CSA and Federal OSHA authorities.
IMPORTANT: Servicing of a tool with double insulation requires care and knowledge of the
system and should be performed only by a qualified service technician. WHEN
SERVICING, USE ONLY IDENTICAL REPLACEMENT PARTS OR THOSE
RECOMMENDED BY THE MANUFACTURER.
POLARIZED PLUGS:Your tool is equipped with a polarized plug (one blade is wider than
the other), this plug will fit in a polarized outlet only one way. If the plug does not fit fully in
the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the
proper outlet. To reduce the risk of electric shock, do not change the plug in any way.
EXTENSION CORDS. The use of any extension cord will cause some loss of power. Use
the following chartto determine the minimum wire gauge (A.W.G-American Wire Gauge)
extension cord. Only use polarized extension cords (one prong wider than the other) which
have 2-prong type plugs and 2-hole receptacles
which accept the tool’splug.
For circuits that are further away from the
electrical circuit box, the wire gauge must be
increased proportionately in order to deliver
ample voltage to the angle grinder. Refer to
chart for wire length and size.
SPECIFICATIONS &
ELECTRICAL INFORMATION
WARNING!: If any parts are missing, do
not operate your angle grinder until
missing parts are replaced. Failure to do so
could result in serious personal injury.
WARNING!: Do not use this product as a
component of others products. Also, do not
use attachments or accessories not
recommended for use with this product.
Any such use could result in possible
serious injury.
Technical Specifications
Grinding wheel size ................................................................................................5”
Arbor size..............................................................................................................5/8”
Voltage................................................................................................................120V
Amperage ..............................................................................................................8A
R.P.M. ..............................................................................................................11,000
Cycle/Phase ........................................................................................60Hz, 1 phase
Tool’s
Amperage
Rating
3-6
6-8
8-10
10-12
12-16
Cord Size in A.W.G.
Cord Length in Feet
25 50 100 150
18 16 16 14
18 16 14 12
18 16 14 12
18 16 14 12
14 12 --

ASSEMBLY & OPERATION
INSTALLING GRINDING WHEEL & HANDLE
1) Press and hold down the spindle lock button (A)
Fig.1.
2) Remove the outer flange (B) Fig.1 with spanner
key (A) Fig.2 by turning counterclockwise.
3) Install 7/8” inner diameter grinding wheel (C)
Fig.1 against the inner flange (D).
4) Secure new grinding wheel with outer flange (B)
by pressing and holding spindle lock button and
using spanner key (A) Fig.2 to fix into place
(clockwise).
5) Install the handle on either side or on top of the
motor housing, based on the application or if you
are right or left handed.
6) If the safety guard (E) Fig.1 is not in the most
suitable position for the operation, it is
recommended to shift the position of the safety
guard by removing fixing screws (F), shift safety
guard position and secure with fixing screws.
Warning! If you wish to install a wire brush, the
safety guard must be removed. Reinstall safety
guard once the wire brush operation is finished.
OPERATION
1) To turn the power on, firmly hold the angle
grinder with one hand. Use the other hand to
hold the side handle. Press the on/off trigger (A)
Fig.3 to start the angle grinder.
2) This angle grinder is equipped with a “Trigger
Lock-On” button which is convenient when
continuous operation for extended periods of
time is required. For continuous operation, press
down the trigger switch (A) Fig.3 and push the
“Trigger Lock-on” button (B) located on the side of the handle, then release the trigger.
The tool will continue running after the release of the “Lock-on” button. To stop the tool,
press then release the trigger switch.
3) Use the side handle to help steady the tool and assist movement.
4) Different grinding angles produce different finishes. For rough stock, grind at a 30º
angle. For finishing operations, grind at a 15º angle.
5) Do not use excessive force, let the grinding wheel do most of the work.
6) Once the grinding operation is finished, release the trigger to stop the grinder,wait until
the grinding wheel has come to a complete stop before you put the tool down.
FIGURE 1
FIGURE 3
FIGURE 2
INSPECTING/REPLACING CARBON BRUSHES
Warning! Only use identical replacement carbon
brushes, both carbon brushes should be
replaced at the same time, normally after 50
hours of operation.
Remove 4 screws which secure the two sides of
the tool’s handle together. Separate the two
handles to gain access to the carbon brush
holders (A) Fig.4 (one on each side). Take out
the carbon brushes (B) and inspect them. If the
wear of the carbon brushes has gone past the
limit mark, install new brushes. Reinstall all parts
in reverse order.
FREQUENT INSPECTION AND MAINTENANCE
The tool should be inspected and maintained frequently.Check and make sure the power
cord, internal wires, plug and switch are in good condition. Make sure the insulation
resistance is within normal limits, contact between the brushes and the commutator are
good, and that there is no short-circuit or breakage of the armature and stator windings.
Check the grinding wheel, bearings and driving parts also.
Do not allow brake fluid, gasoline, petroleum-based products such as penetrating oils to
come in contact with plastic parts. They contain chemicals which can damage, weaken or
destroy the motor housing, thus compromising the intergrity of the double insulation.
Inspect mounting screws regularly, making sure they are properly tightened. Tighten all
loose screws before operating.
Service should be done by a qualified service technician using identical replacement parts.
PARTS DIAGRAM & PARTS LISTS
Refer to the Parts section of the King Canada web site for the most updated parts diagram
and parts list.
INSPECTION & MAINTENANCE
FIGURE 4