King Canada KCG-6500GE User manual

6500W GASOLINE GENERATOR
WITH ELECTRIC START
INSTRUCTION MANUAL
COPYRIGHT ©2007 ALL RIGHTS RESERVED BY KING CANADA TOOLS INC.
MODEL: KCG-6500GE
Read this manual. Do not attempt to operate this generator until you have
read and understood the safety, operation, and maintenance instructions

WARRANTY & SERVICE
INFORMATION
1-YEAR
LIMITED WARRANTY
FOR THIS 6500W GASOLINE GENERATOR
KING CANADA TOOLS
OFFERS A 1-YEAR LIMITED WARRANTY
FOR NON-COMMERCIAL USE.
BEFORE CALLING THE ABOVE TOOL-FREE NUMBER, PLEASE READ THIS MANUAL, SPECIFICALLY THE
SAFETY PRECAUTIONS, THE INSPECTION BEFORE OPERATION AND THE TROUBLESHOOTING GUIDE.
•DO NOT return the defective product to the retailer.
WARRANTY INFORMATION
PROOF OF PURCHASE
Please keep your dated proof of purchase for warranty and servicing purposes.
REPLACEMENT PARTS
Replacement parts for this generator are available at our authorized KING CANADA generator service centers across canada. For
servicing, call the above toll free number to get servicing instructions and be sure to have your proof of purchase if you are claiming
warranty work.
LIMITED TOOL WARRANTY
KING CANADA makes every effort to ensure that this product meets high quality and durability standards. KING CANADA warrants to
the original retail consumer a 1-year limited warranty as of the date the product was purchased at retail and that each product is free
from defects in materials.
THIS WARRANTY IS NOT TRANSFERABLE AND DOES NOT COVER
•Damage or liability caused by shipping, improper handling, improper installation, improper maintenance, improper modification, or the
use of accessories and/or attachments not specifically recommended.
•Repairs necessary because of operator abuse or negligence, or the failure to install, operate, maintain, and store
the product according to the instructions in the owner’smanual.
•Damage caused by cold, heat, rain, excessive humidity,corrosive environments and materials, or other contaminants.
•Expendable items that become worn during normal use such as fuel filters, air cleaners, spark plugs, and engine oil.
•Cosmetic defects that do not interfere with product functionality.
•Freight costs from customer to an authorized warranty service location.
•Repair and transportation costs of products or parts determined not to be defective.
•ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECT,
FAILURE OR MALFUNCTION OF THE PRODUCT.
•Retain the original cash register sales receipt as proof of purchase for warranty work.
KING CANADA shall in no event be liable for death, injuries to persons or property or for incidental, special or consequential damages
arising from the use of our products. Shipping and handling charges may apply. If a defect is found, KING CANADA will either repair or
replace the product.
KING CANADA TOOLS INC. MONTREAL, QUEBEC, CANADA H9P 2Y4

BE CAREFUL!
DO NOT USE
IN YOUR HOUSE
DO NOT CONNECT TO
HOUSEHOLD CIRCUIT
DO NOT USE IN
WET CONDITIONS
KEEP FLAMMABLE
MATERIALS AWAY
STOP ENGINE! NO SMOKING! DO NOT SPILL GASOLINE!
BASIC SAFETY INFORMATION
EXHAUST FUMES ARE DANGEROUS
•Never operate the engine in a closed area or it may cause uncon-
sciensness and death within a short time. Operate in a well
ventilated area.
FUEL IS HIGHLY FLAMMABLE AND POISONOUS
•Always turn off the engine when refueling.
•Never refuel while smoking or in the vicinity of an open flame.
•When operating or transporting this generator, be sure to keep it
upright. If it tilts, fuel may leak from the carburetor or fuel tank.
ENGINE AND MUFFLER MAY BE HOT
•Place the generator in an appropriate location, away from children
and pedestrians.
•Avoid placing any flammable materials near the exhaust outlet
during operation.
•Keep a 4ft. clearance from buildings or other equipment around the
generator to prevent overheating.
ELECTRIC SHOCK PREVENTION
•Never operate in rain or snow.
•Never touch the generator with wet hands or electric shock will occur.
•Be sure to ground (earth) the generator.
ELECTRICAL CONNECTION NOTES
•Avoid connecting the generator to commercial power outlet.
•Avoid connecting the generator in parallel with any other generator.
WARNING! The engine muffler will be very hot after use, avoid
touching the engine or muffler while they are still hot.
FUEL
Make sure there is sufficient fuel in the tank.
GROUNDING
Make sure to ground the generator.
SPECIFIC SAFTEY INFORMATION
Attempting to connect generator directly to the electrical system
of any building structure.
Back feeding electricity through a building’s electrical system to the
outside utility feed lines could endanger repair persons attempting to
restore service.
Failure to use a double throw transfer switch when connecting to a
structure's electrical system can damage appliances and WILL VOID
the manufacturer's warranty.
Never backfeed electricity through a structure's electrical system. To
connect to a structure's electrical system in a safe manner,always
have a Double-Throw Transfer Switch installed by a qualified
electrician and in compliance with local ordinances. (When installing
aDouble-Throw Transfer Switch, a minimum of 10 gauge wiring must
be used).
BASIC & SPECIFIC
SAFETY PRECAUTIONS
WHEN
REFUELING;

OPERATION OF GENERATOR IN RAIN, WET, ICY, OR FLOODED
CONDITIONS.
Water is an excellent conductor of electricity! Water which comes in
contact with electrically charged components can transmit electricity to
the frame and other surfaces, resulting in electrical shock to anyone
contacting them.
Operate generator in a clean, dry, well ventilated area. Make sure
hands are dry before touching unit.
TAMPERING WITH FACTORY SET ENGINE SPEED SETTINGS.
Engine speed has been factory set to provide safe operation.
Tampering with the engine speed adjustment could result in over-
heating of attachments and could cause a fire.
Never attempt to “speed-up” the engine to obtain more performance.
Both the output voltage and frequency will be thrown out of standard by
this practice, endangering attachments and the user.
IMPROPER CONNECTION OF ITEMS TO GENERATOR.
Exceeding the load capacity of the generator by attaching too many
items, or items with very high load ratings to it could result in
overheating of some items or their attachment wiring resulting in fire or
electrical shock. Make sure that the sum total of electrical loads for all
attachments does not exceed the load rating of the generator.
ATTEMPTING TO FILL THE FUEL TANK WHILE THE ENGINE IS
RUNNING.
Gasoline and gasoline vapors can become ignited by coming in contact
with hot components such as the muffler, engine exhaust gases, or
from an electrical spark.
Turn engine offand allow it to cool before adding fuel to the tank. Equip
area of operation with a fire extinguisher certified to handle gasoline or
fuel fires.
SPARKS, FIRE, HOT OBJECTS
Cigarettes, sparks, fires, or other hot objects can cause gasoline or
gasoline vapors to ignite.
Add fuel to tank in well ventilated area. Make sure there are no sources
of ignition near the generator.
INADEQUATE VENTILATION FOR GENERATOR
Materials placed against or near the generator or operating the
generator in areas where the temperature exceeds 40° Cambient
(such as storage rooms or garages) can interfere with its proper
ventilation features causing overheating and possible ignition of the
materials or buildings.
Operate generator in a clean, dry,well ventilated area a minimum of
four feet from any building, object or wall. DO NOT OPERATE UNIT
INDOORS OR IN ANY CONFINED AREA.
RISK OF BREATHING - INHALATION HAZARD
Operate generator in clean, dry, well ventilated area. Never operate
unit in enclosed areas such as garages, basements, storage, sheds, or
in any location occupied by humans or animals.
Keep children, pets and others away from area of operating unit.
Breathing exhaust fumes will cause serious injury or death. Gasoline
engines produce toxic carbon monoxide exhaust fumes.
OPERATION OF VOLTAGE SENSITIVE APPLIANCES WITHOUT A
VOLTAGE SURGE PROTECTOR.
Any gasoline operated household generator will incur voltage
variations causing damage to voltage sensitive appliances or could
result in fire.
Always use a U.L./CSA listed voltage sensitive surge protector to
connect voltage sensitive appliances (TV, computer, stereo, etc.).
Failure to use a U.L./CSA listed voltage surge protector will void the
warranty on your generator.
Notice: A multiple outlet strip is not a surge protector. Make sure
you use a U.L./CSA listed voltage surge protector.
USE OF WORN, DAMAGED, UNDERSIZED OR UNGROUNDED
EXTENSION CORDS.
Contact with worn or damaged extension cords could result in
electrocution. Use of undersize extension cords could result in over-
heating of the wires or attached items, resulting in fire.
Use of ungrounded extension cords could prevent operation of circuit
breakers and result in electrical shock.
Inspect extension cords before use and replace with new cord if
required. Use proper size (wire gauge) extension cords for application
as shown below.Always use a extension cords having a grounding wire
with an appropriate grounding plug. DO NOT use an ungrounded plug.
An extension cord that is hot to the touch is overloaded. Repair or
replace damaged extension cords immediately.
SPECIFIC
SAFETY PRECAUTIONS
Cord Length
0-100 FEET
0-100 FEET
Wire Gauge Size
NO.12
NO.10
Amps
Up to 20 Amps.
Up to 30 Amps.

GETTING TO KNOW YOUR GENERATOR
MODEL KCG-6500GE
Peak Wattage (starting)
Running Wattage
AC Outputs
DC Output
Engine (OHV)
No load speed
Displacement (cc)
Fuel
Fuel tank (L)
Oil capacity (L)
Run time
Noise level
Dimensions (LxWxH)
Weight
6500W
5500W
3(2x 120V/45.8A)(1x 240V/22.9A)
12V (8.3A)
13 HP
3,600 RPM
389
Unleaded Gasoline
25
1
6-7 hrs.
73 dB(A)
27” x 19” x 22”
187 lbs.
1. Fuel level indicator window with float gauge.
2. Fuel cap. Make sure the fuel cap is always screwed on tightly.
3. Fuel tank. Unleaded gasoline only! 25 Liter capacity.
4. Muffler.Warning! Muffler gets hot. Avoid placing any flammable
materials near the exhaust outlet during operation.
5. AC Breaker.The AC breaker turns offautomatically when the load
exceeds the generator rated output. Reduce the load to within
specified generator rated output if AC breaker turns off.
6. DC Fuse.
7. DC Terminals. Mainly used for charging car batteries.
8. AC 120V/240V Twist lock outlet. This twist lock outlet allows 120V
or 240V operation, see instructions further in this manual.
9. Battery. This battery supplies power to the electric start.
10. Low oil warning indicator light. This generator detects and
shuts offautomatically when the oil level is too low.In case of an
auto shut-off and the indicator light is ON, check oil level with dipstick
(#18) and fill to recommended level with SAE 10W30 engine oil.
11. Grounding terminal. This generator must be grounded, see
grounding instructions.
12. Reset button. Resets the 120V receptacle after an overload.
13. Voltmeter. Indicates the voltage rating.
14. Duplex AC 120V outlets. Plug up to 2-120V appliances or a power
bar,make sure the amps requirement does not exceed the amps
rating or else the AC breaker will automatically shut-off the power
output.
15. Power indicator light. The power indicator light comes on when
the switch has been turned on and the motor has been started
using the key start or the recoil starter.
16. Electric Start Power ON Key Switch. To turn engine on, first turn
key to ON, make sure low oil warning light does not come on, turn
key further and hold until engine starts and release. Move switch to
Off position to stop generator.
17. Recoil starter. Alternative starter,starts the engine manually, key
switch must in the “ON” position.
18. Oil gauge dipstick. Check the oil level using this oil gauge dipstick.
19. Spark plug/cover. The spark plug must be check periodically for
carbon deposits and/or discoloration, see maintenance section.
20. Fuel Shut-off Valve. Regulates the flow of fuel to the engine. The
fuel shut-off valve must be fully opened before starting the engine.
21. Carburetor throttle (choke). Once the engine is started, it is
necessary to gradually pull the carburetor throttle hook to the “ON”
position, see instructions futher in this manual.
22. Air cleaner filter/cover. Periodically the air cleaner filter must be
checked and maintained, see maintenance section.