King Industrial KC-315CS User manual

I STRUCTIO MA UAL
MODEL: KC-315CS
12” SLOW SPEED COLD CUT SAW
COPYRIGHT © 2016 A RIGHTS RESERVED BY KING CANADA TOO S INC.
05/2017

WARRA TY I FORMATIO
2-YEAR
LIMITED WARRA TY
FOR THIS 12” COLD CUT SAW
KI G CA ADA TOOLS
OFFERS A 2-YEAR LIMITED WARRA TY
FOR COMMERCIAL USE.
PROOF OF PURCHASE
Please keep your dated proof of purchase for warranty and servicing purposes.
REPLACEME T PARTS
Replacement parts for this product are available at our authorized King Canada service centres across Canada.
LIMITED TOOL WARRA TY
King Canada makes every effort to ensure that this product meets high quality and durability standards. King Canada warrants to the
original retail consumer a 2-year limited warranty as of the date the product was purchased at retail and that each product is free from
defects in materials. Warranty does not apply to defects due directly or indirectly to misuse, abuse, normal wear and tear, negligence or
accidents, repairs done by an unauthorized service centre, alterations and lack of maintenance. King Canada shall in no event be liable
for death, injuries to persons or property or for incidental, special or consequential damages arising from the use of our products.
To take advantage of this limited warranty, return the product at your expense together with your dated proof of purshase to an authorized
King Canada service centre. Contact your retailer or visit our web site at www.kingcanada.com for an updated listing of our authorized
service centres. In cooperation with our authorized serviced centre, King Canada will either repair or replace the product if any part or
parts covered under this warranty which examination proves to be defective in workmanship or material during the warranty period.
OTE TO USER
This instruction manual is meant to serve as a guide only. Specifications and references are subject to change without prior notice.
PARTS DIAGRAM & PARTS LISTS
Refer to the Parts section of the King Canada web site for the most updated parts diagram and parts list.
KI G CA ADA I C. DORVAL, QUÉBEC, CA ADA H9P 2Y4
www.kingcanada.com

GE ERAL
SAFETY I STRUCTIO S
VOLTAGEWAR I G: Before connecting the machine to a power source (receptacle, outlet, etc.) be sure the voltage supplied is the same as
that specified on the nameplate. A power source with voltage greater than specified can result in SERIOUSINJURY to the user - as well as damage
the machine. If in doubt DONOTP UGINTHETOO . Using a power source with voltage less than the nameplate is harmful to the motor.
1. K OW YOUR MACHI E
Read and understand the owners manual and labels affixed to
the machine. earn its application and limitations as well as its
specific potential hazards.
2. GROU D THE MACHI E.
This machine is equipped with an approved 3-conductor cord and
a 3-prong grounding type plug to fit the proper grounding type
receptacle. The green conductor in the cord is the grounding wire.
EVER connect the green wire to a live terminal.
3. KEEP GUARDS I PLACE.
Keep in good working order, properly adjusted and aligned.
4. REMOVE ADJUSTI G KEYS A D WRE CHES.
Form habit of checking to see that keys and adjusting wrenches
are removed from the machine before turning it on.
5. KEEP WORK AREA CLEA .
Cluttered areas and benches invite accidents. Make sure the floor
is clean and not slippery due to wax and dust build-up.
6. AVOID DA GEROUS E VIRO ME T.
Don’t use machinery in damp or wet locations or expose them to
rain. Keep work area well lit and provide adequate surrounding
work space.
7. KEEP CHILDRE AWAY.
All visitors should be kept a safe distance from work area.
8. MAKE WORKSHOP CHILD-PROOF.
Use padlocks, master switches or remove starter keys.
9. USE PROPER SPEED.
A machine will do a better and safer job when operated at the
proper speed.
10. USE RIGHT TOOL.
Don’t force the machine or the attachment to do a job for which it
was not designed.
11. WEAR PROPER APPAREL.
Do not wear loose clothing, gloves, neckties or jewelry (rings,
watch) because they could get caught in moving parts. Non-slip
footwear is recommended. Wear protective hair covering to
contain long hair. Roll up long sleeves above the elbows.
12. ALWAYS WEAR SAFETY GLASSES.
Always wear safety glasses (ANSI Z87.1). Everyday eyeglasses
only have impact resistant lenses, they are OT safety glasses.
Also use a face or dust mask if cutting operation is dusty.
13. DO ’T OVERREACH.
Keep proper footing and balance at all times.
14. MAI TAI MACHI E WITH CARE.
Keep machine clean for best and safest performance. Follow
instructions for lubricating and changing accessories.
15. DISCO ECT MACHI E.
Before servicing, when changing accessories or attachments.
16. AVOID ACCIDE TAL STARTI G.
Make sure the switch is in the ‘’OFF’’ position before plugging in.
17. USE RECOMME DED ACCESSORIES.
Consult the manual for recommended accessories. Follow the
instructions that accompany the accessories. The use of
impro-per accessories may cause hazards.
18. EVER STA D O TOOL.
Serious injury could occur if the machine tips over. Do not store
materials such that it is necessary to stand on the machine to
reach them.
19. CHECK DAMAGED PARTS.
Before further use of the machine, a guard or other parts that are
damaged should be carefully checked to ensure that they will
operate properly and perform their intended function. Check for
alignment of moving parts, breakage of parts, mounting, and any
other conditions that may affect its operation. A guard or other
parts that are damaged should be properly repaired or replaced.
20. EVER LEAVE MACHI E RU I G U ATTE DED.
Turn power ‘’OFF’’. Don’t leave any machine running until it comes
to a complete stop.
1. Keep hands well away from the blade and all moving parts. Use a
brush, not hands, to clear away chips and dust.
2. Be sure that the blade is securely installed and in proper cutting
direction before operation.
3. Be sure the blade has gained full operating speed before beginning
to cut.
4. Always use a clean, properly sharpened blade. Dirty or dull blades
are unsafe and can lead to accidents.
5. Do not push or force the blade into the workpiece. The saw will
perform better and more safely when working at the rate for which
it was designed.
6. To minimize risk of injury in the event of workpiece kickback, never
stand directly in-line with the blade or in the potential kickback path
of the workpiece.
7. Avoid working from awkward or off balance positions. Do not
overreach while cutting, keep both feet on floor. Use support roller
or have an assistant help when cutting long material.
8. Keep blade guards in place and in working order. If a guard must
be removed for maintenance or cleaning, be sure it is properly
reinstalled before using the machine again.
SPECIFIC SAFETY I STRUCTIO S FOR COLD CUT SAWS

ELECTRICAL I FORMATIO
WAR I G
A E ECTRICA CONNECTIONS MUST BE DONE BY A QUA IFIED E ECTRICIAN. FAI URE TO COMP Y MAY RESU T IN SERIOUS
INJURY! A ADJUSTMENTS OR REPAIRS MUST BE DONE WITH THE MACHINE DISCONNECTED FROM THE POWER SOURCE.
FAI URE TO COMP Y MAY RESU T IN SERIOUS INJURY!
POWER SUPPLY
WAR I G: YOUR 12” CO D CUT SAW MUST BE CONNECTED TO
A 220V, 20-AMP. MINIMUM BRANCH CIRCUIT. FAI URE TO
CONNECT IN THIS WAY CAN RESU T IN INJURY FROM SHOCK OR
FIRE.
GROU DI G
This 12” Cold Cut Saw must be grounded. If it should malfunction or
breakdown, grounding provides a path of least resistance for electric
current, to reduce the risk of electric shock. This 12” Cold Cut Saw is
equipped with a cord having an equipment-grounding conductor, the
plug must be plugged into an appropriate outlet that is properly installed
and grounded in accordance with all local codes and ordinances.
WAR I G: TO MAINTAIN PROPER GROUNDING OF YOUR 12”
CO D CUT SAW, DO NOT REMOVE OR A TER THE P UG
GROUNDING PRONG IN ANY MANNER.
Not all outlets are properly grounded. If you are not sure if your outlet
is properly grounded, have it checked by a qualified electrician.
WAR I G: IF NOT PROPER Y GROUNDED, THIS 12” CO D CUT
SAW CAN CAUSE E ECTRICA SHOCK, PARTICU AR Y WHEN
USED IN DAMP OCATIONS. TO AVOID SHOCK OR FIRE, IF THE
POWER CORD IS WORN OR DAMAGED IN ANY WAY, HAVE IT
REP ACED IMMEDIATE Y.
220V OPERATIO
A 220V, 20 Amp plug is supplied with this 12” Cold Cut Saw and must
be connected to an appropriately grounded 220V 20 Amp outlet as
shown in Fig.1.
EXTE SIO CORDS
WAR I G! IT IS NOT RECOMMENDED TO USE AN EXTENSION
CORD, BUT IF IT IS NECESSARY, READ THE FO OWING.
The use of any extension cord will cause some loss of power.
Depending on the length of extension cord needed, use the table (Fig.2)
to determine the minimum wire gauge (A.W.G-American Wire Gauge).
Use only 3-wire extension cords which have 3-prong grounding type
plugs and 3-hole receptacles which accept the tool’s plug.
For circuits that are further away from the electrical circuit box, the wire
thickness must be increased proportionately in order to deliver ample
voltage to the 12” Cold Cut Saw motor. The smaller the gauge of the
extension cord, the thicker it will be in diameter. Refer to Fig.2 for wire
length and size.
CO TROL PA EL
Using the Control Panel (Fig.3)
This machine is equipped with a magnetic safety switch. To start the
machine, press the green “I” button (A) Fig.3. To stop the machine,
press the red “O” button (B). There is also an “EMERGENCY STOP”
button (C), equipped with a twisting lock-out function. Once engaged,
this button will need to be rotated clockwise before the machine will
power on again. The coolant pump switch (D) is turned on by rotating
the knob clockwise to the “I” position. To stop the pump, rotate the knob
counterclockwise to the “O” position.
FIGURE 2
PROPERLY GROU DED
220V OUTLET
CURRE T CARRYI G PRO GS
GROU DI G PRO G
FIGURE 1
ENGTH OF
EXTENSION CORD
0-25 FEET
26-50 FEET
51-100 FEET
WIRE GAUGE REQUIRED
(AMERICAN WIRE GAUGE)
220V INES
NO.16
NO.14
NO.12
FIGURE 3

GETTI G TO K OW YOUR
12” COLD CUT SAW
1. Stand
2. Base lock lever
3. Fluid recovery tray
4. Vise handle
5. Quick lock lever
6. Vise
7. Blade guard
8. Downfeed handle
9. Stop button
10. Start button
11. Coolant pump ON/OFF switch
12. Emergency stop button
13. Motor
14. Work stop
15. Depth stop bolt
16. Miter angle scale
17. eveling feet
SPECIFICATIO S
MODE KC-315CS
Cutting capacity at 900& 450(solid round) 2-3/8” / 2”
Cutting capacity at 900& 450(hollow round) 4” / 3-1/2”
Cutting capacity at 900& 450(square) 3-1/4” x 3-1/4” / 3” x 3”
Spindle speed 52 RPM
Maximum vise opening 4-3/4”
Coolant tank 5 Gallon
Coolant pump 1/8 HP
Motor 4.5 HP, 16 Amp.
Voltage 220V, 1 phase, 60 Hz
Assembled dimensions ( xWxH) 40” x 39” x 72”
Weight 385 lbs

ASSEMBLY & SETUP
I STALLI G THE SAW O TO THE STA D
OTE: This machine is very heavy. ifting the machine head onto the stand will
require some form of lifting equipment such as a jack, forklift, or hoist. The lifting
equipment and straps must have a lifting capacity of at least 400 lbs.
1. Remove the bolts that secure the machine head to the pallet, and position
straps around the machine head, as shown in Fig.4. Make sure the straps are
sufficient to handle the load.
2. ift the machine head up and position the cabinet stand underneath.
3. ine up the mounting bolts with the holes in the top of the stand. Install the
shock absorber rings on the bolts. ower the machine head down onto the
stand.
4. Secure the machine head to the stand using two hex. nuts, spring washers at
the rear, and two larger hex. nuts and washers at the front.
I STALLI G THE COOLA T PUMP SYSTEM
1. Install the pump support plate (A) Fig.5 as shown. Secure the plate with two
hex. bolts and two washers using a 13mm wrench. Install the second support
plate (B) for the tank at the back of the machine with four hex. bolts and
washers using a 13mm wrench.
2. Mount the coolant pump (A) Fig.6 to the coolant tank (B) as shown with four
hex. bolts and washers using a 10mm wrench.
3. Slide a hose clamp (C) Fig.6 onto the coolant hose (D). Install the end of the
hose onto the pump outlet (E), and tighten the hose clamp using a screwdriver
as shown in Fig.6. make sure the coolant hose is fastened securely.
4. Slide a hose clamp (A) Fig.7 onto the other end of the coolant hose (B). Install
the end of the hose onto the fitting (C) on the machine head, and tighten the
hose clamp using a screwdriver. Make sure that the hose is fastened securely.
FIGURE 4
FIGURE 5
FIGURE 6
FIGURE 7

ASSEMBLY & SETUP
I STALLI G THE COOLA T PUMP SYSTEM continued...
5. Fit the drain hose gasket (A) Fig.8 onto the drain hose fitting as shown.
6. Install the drain hose fitting (B) onto the recovery tray at the back of the
machine with two cap screws and washers (C) using a 6mm hex. key.
7. The end of the drain hose(A) Fig.9 should hang into the recovery tank filter (B)
as shown. If necessary, trim the hose to the appropriate length with scissors.
I STALLI G THE DOW FEED HA DLE
1. Remove the threaded bolt from the head using a wrench. Install the down feed
handle (A) Fig.10 onto the machine head by threading it into the threaded bolt
opening (B). Once feed handle is installed, position it in the desired position,
then tighten the two hex. nuts (C) using a wrench.
2. Rotate the handle (A) Fig.11 to an appropriate position with the trigger (B)
pointing upwards. Secure the handle by tightening the hex. nut (C).
FIGURE 8
FIGURE 9
FIGURE 10
FIGURE 11

ASSEMBLY & SETUP
I STALLI G THE DOW FEED HA DLE continued...
3. Connect the trigger cable connector (A)Fig.12 to the electrical box connector
(B) on the motor as shown.
I STALLI G 12” COLD CUT SAW BLADE
OTE: A 12” cold cut blade (model KM-1200) is not included with this saw.
Contact your nearest King Canada distributor for more information.
To install or change a cold cut blade:
1. Remove the blade guard cap screw (A) Fig.13 using a 4mm hex. key, and lift
the blade guard arm (B) up to move the guard (C) up and out of the way.
2. oosen and remove the outer blade flange cap screw using a 10mm hex. key
as shown in Fig.14. Turn cap screw in the clockwise direction (left hand thread).
Remove the outer blade flange (A).
3. Install the blade on the inner blade flange, make sure the teeth of the blade
are pointing down. ine up the two mounting holes (A) Fig.15 in the blade with
the pins in the inner blade flange. Make sure the blade sits flush.
4. Reinstall the outer blade flange (B) Fig.15. Align the pins in the outer blade
flange with the remaining holes in the blade, secure the outer blade flange with
the cap screw (C). Tighten the cap screw (C) by turning it counterclockwise.
Do not overtighten.
5. Move the blade guard (C)Fig.13 back into position, and reinstall the blade
guard arm (B). Secure the blade guard arm with the same cap screw (A)
removed previously using a 4mm hex. key.
FIGURE 12
FIGURE 13
FIGURE 14
FIGURE 15

ASSEMBLY & SETUP
I STALLI G THE SPLASH GUARDS
1. Using a 6mm hex. key, loosen the two cap screws (A) Fig.16 already installed
on the front of the machine. Slide one of the splash guards (B) behind the
washers and cap screws, retighten cap screws to secure splash guard.
2. Repeat the above step for the second splash guard, which gets installed to the
back of the machine.
I STALLI G THE SUPPORT ROLLER
1. Using a 6mm hex. key, loosen and remove the two cap screws and large
washers (A) Fig.17 already installed on the left side of the machine. Mount the
support roller (B) using the hardware removed. Before tightening the hardware,
position the support roller at the desired height, and tighten the cap screws.
I STALLI G & ADJUSTI G THE WORKPIECE STOP
1. Thread the main shaft (A) Fig.18 into the swivel base (B), tighten the hex. nut
(C) using a 14mm wrench.
2. The main adjustment block (A) Fig.19 slides along the main shaft (B), tighten
the lock knob (C) to secure the main adjustment block. The fine-tuning stop
bar (D) which acts as the workpiece stop is secured with lock knob (E).
FIGURE 16
FIGURE 17
FIGURE 18
FIGURE 19

ADJUSTME TS & OPERATIO
USI G THE MAG ETIC SWITCH
This machine is equipped with a magnetic safety switch. To start the machine,
press the green “I” button (A) Fig.20. To stop the machine, press the red “O” button
(B). There is also an “EMERGENCY STOP” button (C), equipped with a twisting
lock-out function. Once engaged, this button will need to be rotated clockwise
before the machine will power on again. The coolant pump switch (D) is turned
on by rotating the knob clockwise to the “I” position. To stop the pump, rotate the
knob counterclockwise to the “O” position.
USI G THE OVERLOAD PROTECTIO SWITCH
This machine has a safety overload protection feature, which will cut the power to
the motor if the voltage or amperage spikes abnormally. If an electrical overload
occurs, there are several common causes:
1. Cutting thick or dense materials could overwork the motor, and cause a spike
in the amperage draw. Avoid forcing the saw to cut through such materials.
2. Not using an appropriate extension cord to power the machine. This could
cause a spike in amperage draw if the cord is too long, or not rated for the
proper capacity.
3. An overloaded circuit. Make sure the machine is connected to a circuit that is
capable of handling the amperage draw from this machine, as well as any other
devices that maybe drawing from the same circuit.
How to reset the overload protection switch:
1. Access the electrical panel by removing the four round head allen screws (A)
Fig.21 using a 3mm hex. key. Remove the electrical box cover (B).
2. Press the reset button (A) Fig.22 to reset the overload protection switch.
Reinstall the electrical box cover before attempting to start the machine.
3. If the machine still won’t start after resetting the overload protection switch,
check the three fuses (B) Fig.22. Replace if necessary with the appropriate
rated fuse(s).
Fuse ratings: FU1 = 1 Amp., FU2 = 1 Amp., FU3 = 2 Amp.
ADJUSTI G THE SWIVEL BASE
1. Unlock the swivel base (B) Fig.23 by pushing the lever (A) towards the left.
2. Use the down feed handle to set the swivel base and the blade at the desired
angle, the swivel angle is displayed on the miter scale (C).
3. If the lever is not locking the base properly, loosen cap screw (D) underneath
the base with a 6mm hex. key, while holding the lever in place on its shaft.
4. Rotate the lever (E) to the right, then retighten cap screw (D). If the lever
doesn’t lock the swivel base, repeat steps 3-4.
FIGURE 20
FIGURE 21
FIGURE 22
FIGURE 23

ADJUSTME TS & OPERATIO
ADJUSTI G THE SWIVEL BASE continued...
5. Check to see if the angle indicator (A) Fig.24 is lined up with the 45° mark (B)
when the saw head is rotated all the way to both sides.
6. If the angle indicators do not line up properly, loosen the round head allen screw
(C) with a 5mm hex. key, then adjust the stop plate (D) until the indicator is
lined up with the 45° mark. Repeat with the opposite side.
ADJUSTI G A D OPERATI G THE VISE
1. Place a workpiece in the vise, and secure it by rotating the vise handwheel (A)
Fig.25 clockwise. ock the workpiece in place using the quick-lock lever (B) by
pushing it to the left.
2. To adjust the vise jaw, loosen the cap screw (A) Fig.26 with a 10mm hex. key,
and slide the jaw to the desired position (B). Retighten the cap screw.
ADJUSTI G THE SAW HEAD STOPS
If the downfeed handle is difficult to reach in the up position, or if it is too low, an
adjustment can be made.
1. To adjust the saw in the “UP” position: oosen hex. nut (A) Fig.27 with a 19mm
wrench. Rotate the stop bolt (B) until the desired handle height is reached.
Retighten hex. nut (A).
2. To adjust the saw in the “DOWN” position: Repeat Step 1 with the hex. nut (C)
and stop bolt (D) located at the front of the machine.
FIGURE 24
FIGURE 25
FIGURE 26
FIGURE 27

OPERATIO & MAI TE A CE
OPERATIO - USI G THE MACHI E
1. Place the workpiece in the vise, and lock it in place. See section “Adjusting and Operating the Vise”.
2. Press the “ON” button to start the machine.
3. Before making a cut, make sure the coolant valve is in the open position as shown by (A) Fig.7. Turn on the coolant pump by rotating the
coolant pump switch to the “I” position.
4. Squeeze the trigger on the down feed handle, wait for the blade to come up to speed and smoothly lower the head to make the cut.
5. Once the cut is finished, raise the head and let go of the trigger. Turn off the coolant pump.
6. Press the “OFF” button to shut down the machine. Remove the workpiece from the vise.
NOTE: The workpiece stop (Fig.19) can be used to quickly and accurately make multiple cuts of the same length.
CLEA I G & MAI TE A CE
With each use:
1. Keep the machine clean and free from debris.
2. Make sure the coolant tank is full, being careful not to overfill.
3. Inspect the cutting blade for defects, replace if necessary.
4. eave the down feed handle in the “UP” position to reduce unnecessary wear
on the return spring.
5. Check the splash guards, and verify the emergency stop switch is functioning
properly.
Weekly:
1. Do a thorough cleaning of the machine, including the coolant tank and filter.
2. Clean and grease the vise.
3. Clean the outer and inner blade flanges.
Monthly:
1. Ensure that all fasteners are tight.
2. Inspect all of the guards and ensure they are in good condition.
3. Grease the saw head pivot shaft.
Twice a year:
1. Change the gear box oil.
CHA GI G THE GEAR BOX OIL
1. With the saw in the “DOWN” position, remove the oil plug (A) Fig.28 with a
10mm hex. key. This will drain the oil from the gear box. Reinstall the oil plug
once the oil has been completely drained.
2. With the saw in the “UP” position, loosen the two hex. nuts (A) Fig.29, and
remove the downfeed handle (B) from the machine. This will allow access to the
filling hole (A) Fig.30.
3. The gear box has a 0.25 capacity. Use 460 grade gear oil. Fill gearbox through
the filling hole (A) Fig.30, the oil gauge (B) should show about ¾ full. When the
appropriate amount of oil has been added, reinstall the downfeed handle.
FIGURE 28
FIGURE 29
FIGURE 30