King long Xmq6130c series User manual

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OPERATION MANUAL

User’sGuide

King-Long XMQ6130C series tourist bus

Xiamen King Long United Automotive Industry Co., Ltd.

Foreword

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FOREWORD

King-Long XMQ6130C series tourist bus keeps features of superior

economy, security and comfort. It has luxury interior trimming, high

speed ,strong power, and stable driveability, which could meet applications of

passenger inter-city transportation, touring and business affairs, etc.

As for the operation manual introduced in relate to information of the

driving and operation, service and maintenance of the XMQ6130C series tourist

bus, please read them carefully before driving and make proper operation,

maintenance and repair so as to ensure the vehicle in good condition.

Special hint: in no case of unauthorized by Xiamen King Long United

Automotive Industry Co., Ltd, never modify the electrical deployment of the

whole vehicle, and should not lap the power supply line in disorder. Improper

usage and repair may have a serious negative impact on service performance of

the complete vehicle, and thus the manufacturer , Xiamen King Long United

Automotive Industry Co., Ltd. will not takes the responsibility for the damages

caused by them.

Any problem in service, please contact our special maintenance network or

after-sales department. We will ensure timely and complete maintenance as well

as original parts supply.

In order to satisfy all kinds of different demand of the consumers, we strive

to improve the quality of the product continuously to optimize our products. We

should not give any further notice for any modification of the product in advance .

The contents on the operation manual can only be used as reference. If there are

facts not comply with the actual vehicle state, will be subject to the actual state of

the products because for some devices and items, the vehicle will be finally

equipped only if they have been taken as optional configurations.

Final interpretive right of the instruction book belongs to the technical

center of Xiamen King Long United Automotive Industry Co., Ltd.

Xiamen King Long United Automotive Industry Co., Ltd.

JULY. 2015

Contents

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Contents

Vehicle picture--------------------------------------------------------------------------------------------------------1

Foreword---------------------------------------------------------------------------------------------------------------2

Contents

Contents--------------------------------------------------------------------------------------------------------------3-6

Main overall technical parameters

Technical parameters ------------------------------------------------------------------------------------------------7

Introduction to data plate--------------------------------------------------------------------------------------------8

Product quality assurance -------------------------------------------------------------------------------------------9

Technical document -------------------------------------------------------------------------------------------------9

Vehicle body structure----------------------------------------------------------------------------------------------10

Schematic illustration of the driver zone-------------------------------------------------------------------------11

Operation Instruction

Instrument instruction-----------------------------------------------------------------------------------------CI-1-7

Illustration of switch and indicators--------------------------------------------------------------------------SI-1-4

Air conditioner control panel-------------------------------------------------------------------------------P-A-1-4

Heating system operation------------------------------------------------------------------------------------P-H-1-2

Gearbox operation -------------------------------------------------------------------------------------------O-G-1-3

ABS instruction--------------------------------------------------------------------------------------------------O-G-3

ECAS instruction------------------------------------------------------------------------------------------------O-G-3

Open or close the passenger door---------------------------------------------------------------------------O-K-1-2

Adjustment of the driver's seat----------------------------------------------------------------------------------OI-1

Horn button---------------------------------------------------------------------------------------------------------OI-2

Adjustment of the steering wheel-------------------------------------------------------------------------------OI-3

Ignition switch----------------------------------------------------------------------------------------------------OI-4

Lamplight operating handles------------------------------------------------------------------------------------OI-5

Wiper operating handle-------------------------------------------------------------------------------------------OI-6

Passenger control panel-------------------------------------------------------------------------------------------OI-8

Safety hatch--------------------------------------------------------------------------------------------------------OI-9

Safety hammer---------------------------------------------------------------------------------------------------OI-10

Contents

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VDO module location & function description------------------------------------------------------------O-E-1-2

Switch control box----------------------------------------------------------------------------------------------O-E-3

Vehicle starting and driving

Check oil level of the engine--------------------------------------------------------------------------------------S-1

Check level of the coolant-----------------------------------------------------------------------------------------S-2

Check fuel pre-filter with water separator-----------------------------------------------------------------------S-3

Check fuel level-----------------------------------------------------------------------------------------------------S-4

Check vehicle lighting, intermittent lights and brake lights---------------------------------------------------S-5

Check the level of AdBlue and the daily maintenance of SCR system--------------------------------------S-7

Drain water in air tank---------------------------------------------------------------------------------------------S-8

Check engine oil pressure------------------------------------------------------------------------------------------S-9

Check Pneumatic pressure---------------------------------------------------------------------------------------S-10

Check Tachometer working order-------------------------------------------------------------------------------S-11

Steering wheel play-----------------------------------------------------------------------------------------------S-12

Check tire for abrasion and pressure and tire nut for fixture------------------------------------------------S-13

Air cleaner----------------------------------------------------------------------------------------------------------S-14

General leakages (water, oil, fluids and fuel) -----------------------------------------------------------------S-15

Fastening and state of seat belts---------------------------------------------------------------------------------S-16

Check emergency devices and driver’s tools (fire extinguisher) -------------------------------------------S-17

Windshield wipers and conditions of wiper blades and arms-----------------------------------------------S-18

Electrical rearview mirror----------------------------------------------------------------------------------------S-19

Power steering system--------------------------------------------------------------------------------------------S-20

General state and tension of drive belts------------------------------------------------------------------------S-22

Check level of battery electrolyte-------------------------------------------------------------------------------S-24

Procedures for engine start up-----------------------------------------------------------------------------------S-25

Engine shut down-------------------------------------------------------------------------------------------------S-26

Engine start up and shut down in the engine compartment--------------------------------------------------S-27

Starting the vehicle------------------------------------------------------------------------------------------------S-28

Parking the vehicle------------------------------------------------------------------------------------------------S-29

Vehicle maintenance and service

Contents

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General knowledge------------------------------------------------------------------------------------------------M-1

Maintenance of engine and chassis subassembly--------------------------------------------------------------M-1

Body maintenance ------------------------------------------------------------------------------------------------M-1

ABS system maintenance and service --------------------------------------------------------------------------M-1

Electrical system maintenance and notices --------------------------------------------------------------------M-2

Tire transposition--------------------------------------------------------------------------------------------------M-2

Adjustment of the brake pedal freeplay-------------------------------------------------------------------------M-3

Bus cleaning--------------------------------------------------------------------------------------------------------M-3

Cleaning air filter --------------------------------------------------------------------------------------------------M-4

Cleaning outside of radiator -------------------------------------------------------------------------------------M-5

Coolant specification ---------------------------------------------------------------------------------------------M-5

Oil specification recommendation of the fuel and the lubricant---------------------------------------------M-6

Breaking-in of a new vehicle---------------------------------------------------------------------------------M-9-10

Daily Maintenance Operation----------------------------------------------------------------------------------M-11

Maintenance per 5000km-----------------------------------------------------------------------------------M-12-14

Maintenance per 10000km--------------------------------------------------------------------------------------M-15

Maintenance per 20000km----------------------------------------------------------------------------------M-16-18

Maintenance per 40000km -----------------------------------------------------------------------------------M-19

Maintenance per 80000km ------------------------------------------------------------------------------M-19

Maintenance more than 80000km------------------------------------------------------------------------------M-20

Maintenance period chart-----------------------------------------------------------------------------------M-21-25

Common trouble and its eliminating method

Engine Common trouble and elimination ---------------------------------------------------------------C-1

Propeller shaft------------------------------------------------------------------------------------------------------C-8

Transmission--------------------------------------------------------------------------------------------------------C-9

Rear axle-----------------------------------------------------------------------------------------------------------C-10

Front axle and steering system----------------------------------------------------------------------------------C-11

Braking system----------------------------------------------------------------------------------------------------C-14

Electrical equipment and the starting system ---------------------------------------------------------------C-16

Air conditioner system-------------------------------------------------------------------------------------------C-18

Contents

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Appendix

Driver's tool table ---------------------------------------------------------------------------------------------- A-1

Tightening moment of the bolts and the nuts in major position ------------------------------------------A-2

Table of lubricant, oil & power steering oil--------------------------------------------------------------------A-3

Air braking schematic diagram (with air suspension) ------------------------------------------------------- A-4

Electrical elementary diagram of vehicle --------------------------------------------------------------------A-5

Technical parameter and complete vehicle description

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Technical parameters of the complete vehicle（DF900038）

Product model XMQ6130C

Engine model ISL8.9E5380

Engine type In-line six-cylinder water-cooling direct-injection diesel engine

Cylinder diameter× stroke （mm） 114X144.5

Displacement (ml) 8900

Compression ratio 16.6：1

Rated capacity / rotation speed (kw/rpm) 279/2100

Max. torque / rotation speed (N·m/rpm) 1700/1300-1400

Dimensions

Overall length （mm） 12950

Overall width (mm) 2550

Overall height

（mm）

Air spring 3300

Leaf spring ---

Wheelbase （mm） 6800

Wheel

track

front （mm） 1860

rear （mm） 1860

Minimum lift-off clearance（mm） 180

Approach angle/ departure angle (°) 8.5/7

Front overhang / rear overhang （mm） 2700/3450

Rated passenger (driver included) (person) 73+1

Mass parameter

Kerb weight（kg） 13800

Max. gross mass （kg） 19500

load

Front axle （kg） 4360

Rear axle （kg） 9440

Full

load

Front axle （kg） 6500

Rear axle （kg） 13000

Performance

parameter

Max. speed (km/h) 130

Fuel consumption (L) --

Maximum gradeability (%) ≥20

Min. turning diameter (m) ≤24

Parking slope (20%) Parking for 5 minutes

Capacity data

Fuel tank（L） 300

Engine oil（L） 27.6

Transmission lubricant（L） 23

Main retarder lubricant（L） 16

Power steering hydraulic oil（L） 8

clutch lubricant（L） 0

Technical parameter and complete vehicle description

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Introduction to specification data plate

Bus data plate

The bus data plate may be affixed to either the upside of the front passenger door frame or to the side of the

front passenger door step (the position may vary with vehicle model). There are many parameters on the

plate, such as vehicle model, gross mass, vehicle serial number, vehicle capacity, VIN (short for vehicle

identification number), chassis serial number, engine serial number, engine model, rated power, production

data and etc..

Chassis data plate

The chassis data plate is on right (or left) lateral surface of the front wheel position of the main sill with

vehicle identification number (VIN) on the frame.

Engine data plate

The engine data plate is on top surface or salient top

position of the engine, whose position may be various

according to different engine manufacturing plant.

The engine number is stamped on the left or right

block of the engine, whose position may be various

according to different engine manufacturing plant.

Technical parameter and complete vehicle description

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Product quality assurance

We insist that the end user should make breaking-in maintenance of the rolling-out new vehicles in their

initial driving mileage of 5000 km. The end user must make proper operation and maintenance strictly

according to relevant regulations in the instruction book. Please refer to “workshop manual” for product

quality assurance and abide by related specification.

Technical document

The instruction book is used combined to the following specification:

Engine operation instruction or service manual

Note: the instruction book should be modified according to specific configuration of vehicle.

Technical parameter and complete vehicle description

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Body Structure

1. Structural style

Semi-integral body structure

2. Structure

The bodywork structure adopts closed girder construction of five major assembly parts, which are

combined welded by rectangle steel pipes with advantages of strong structural stiffness, torsion

resistance and bending resistance as well as relatively simple craftwork. Main components of skeleton

have been performed anticorrosion treatment to ensure steady adhesion of coating and strong capacity

of antirust and corrosion-proof.

3. Interior trim

The interior adopts flexible design and the floor adopts steel plate/wood block composite construction,

and covered with anti-slip and antifriction leather with favorable sound insulation value.

4. Windows

The front windshield is the hyperboloid triplex glass fixed by the gluing; the rear windshields are the

hardened glass fixed by the gluing; the side windows are close cycle window which are made of

hardened glass. The driver’s window is fixed with sliding window.

5. Baggage compartment

The baggage compartment adopts transverse run-through design, and they are all made of aluminum.

6. Seat

Driver’s seat: Q15-2 type , adjustable seat with high backrest and three-points style seat belts.

Passenger seats: HX type, 3+2 layout, high back , adjustable style, 3 points seat belts.

7. Interior accessory device

The vehicle is equipped with electronic clock, sunshade, safety hammer, emergency escaping window,

curtain and luxury bilateral luggage rack F-1，safe door, guiding seat，reversal monitor, Vehicle traveling

data recorder ,reading lamp, toilet ,drinking trough, color TV, DVD system, LCD, guide mike .etc.

8. Air-conditioning system

Cooling system: KING LONG top mounted dependent air-conditioning system.

Defroster: NANFENG cooling /heating defrosting device

Heating system: WEBASTO heater system and NANFENG radiator system.

9. Door

The door adopts the full aluminum remote control out-swing pneumatic doors.

The out-swing door adopts the advanced electrically aerodynamic theory design, with the motion of

opening and closing placidly、agilely and safely, therefore, keeping credible and anti-clamp function.

A. Basic function

a. There are two electrically switches, the interior one is trigger touch-tone, which located on the

dashboard of the front right side of the driver, the outside one is a remote control switch. , both switches

can control the door.

b. When the circuit is in OFF position , the emergency switch can be used in the interior and exterior,

the emergency switch of the door is located inwardly upon the entrance of the door and behind the door

on the side panel outwardly , Please rotate the switch and throw open the door in emergency.

c. Commonly the door is closed, when touch off any electrically switch, the door would move placidly

at a certain velocity, along with it, the step-lamp lights .when touch off the switch again , the door

would return placidly at a certain velocity, after the door returned , the step-lamp goes out.

Technical parameter and complete vehicle description

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1B. Hint: Tyre TPMS

a. The door remote control acts only when the parking brake is on the parking gear.

b. The door could only be opened when the external mechanical lock isn't locked up.

c. In order to avoid impact, make sure that the door is completed closed or opened, before you make the

next door switch operation.

Note: Deployment on the vehicle may be different with the above description because of different

deploying requirement of the clients.

Schematic illustration of the driver zone

1 Seat belt inserting socket

2Horn

3Rocker switch

4Light operation handle

5Reversal monitor

6Combination instrument

7Steering wheel

8Electric mirrors pushbutton

9Engine cabin fire extinguisher pushbutton

10 Wiper control handle

11 Power charging socket

12 Parking brake handle

13 Gearbox operation handle

14 WEBASTO A/C and heating operation panel

15 NANFENG radiator operation panel

Technical parameter and complete vehicle description

CI-1

Instruction of instrument (VDO Edition）

No. Function Description

1 ABS indicator ABS work/warning

2 High beam indicator When High beam is switched on

3 Left turning indicator When Left turning/hazard switch is turned on

4 Severe Error When the electrical system has severe error. (see1.1 )

5 General Error When the electrical system has general warning. (see1.2)

6 Right turning indicator When Right turning/hazard switch is turned on

7 Retarder indicator Retarder work/warning

8 Parking brake

9 DTCO warning communication error or without drivers card

10 Engine Revolution speed too

high

Need to change the gear or slow down the bus

11 Trip distance reset button Set trip distance to 0

12 LCD illumination adjust button Press the button to adjust the illumination of LCD

13 Fuel level gauge The fuel remain

14 Coolant temperature gauge Temperature of engine coolant

15 LCD display

16 Speedometer Current vehicle speed

17 Tachometer Current engine speed

Technical parameter and complete vehicle description

CI-2

1.1 Severe error conditions

EDC red lamp; ECAS red lamp; EBS red lamp; coolant level low; battery not charging (after engine

starts); worn brake shoes; brake circuit 1/2 pressure low; coolant temperature high; catalyst level low;

engine cabin temperature high; oil pressure low (after engine starts).

1.2 General error conditions

Hammer not at right position; ASR error; air filter block; ECAS amber lamp; EBS amber lamp; rear flap

open; toilet water level low; steering oil level low; steering oil pressure low; fuel level low; DM1 error; light

error; communication error.

2 LCD Display

Press the page switch button, the pages will be displayed by the following sequence. Detailed

description is listed as below:

2.3 Driving Information

When the bus is running, this page will show (Figure-1 ):

Figure-1 driving information

pictogram comments pictogram comments

Gear info (see 2.1.1) Acceleration pedal position

Current time (see 2.1.2) System voltage (see 2.1.3)

Front door status (see2.1.7) Preheating indicator

Mid door status (see 2.1.7)

Passenger service/request from

cabin(see 2.1.9)

Fluid fan error Engine red lamp error

Technical parameter and complete vehicle description

CI-3

pictogram comments pictogram comments

Low beam working Engine amber lamp error

Front fog light working Engine Malfunction

Rear fog light working

Engine wait to start (do not start

the engine until this symbol

disappear)

Brake light working EBS red lamp warning

Lift-axle lock EBS amber lamp warning

Steering oil level low ECAS status (see2.1.8)

Steering oil pressure low

Battery not charging (indicate

charging error if this symbol still

exist after engine starts)

Coolant temperature high

(>=98°C)

The bar shows brake circuit 1

pressure

Coolant level low The bar shows brake circuit 2

pressure

Rear flap open (can not start the

engine) The bar shows engine oil pressure

Worn brake shoes The bar shows SCR remain

Hammer not at right position

Function description

2.3.1 Transmission gear Display：

：current gear is "neutral"；

：current gear is "forward"；

：current gear is "reverse"；

2.3.2 Time：

This information comes from DTCO.

2.3.3 System voltage：

This value shows the battery voltage when generator is not working; and shows the voltage by

generator after engine starts.

Technical parameter and complete vehicle description

CI-4

2.3.4 Acceleration pedal position：

Range: 0 – 100 %。

2.3.5 Oil pressure：

This information comes from engine ECU. Before engine starts, the value is 0.

2.3.6 Brake system pressure:

Brake circuits 1 refers to the front brake system pressure.

Brake circuits 2 refers to the rear brake system pressure.

The symbol becomes red if the pressure is too low or if sensor is open-load.

2.3.7 Door status：

: green; means door is open

: yellow; means the cap on the emergency switch is open (either inside or outside)

: brown; means the knob in the emergency switch is moving

2.3.8 ECAS status

：ECASlift ：kneeling

：ECASgeneralerror ：ECAS severe error

2.3.9 Service request

：Passenger service request ：Request from cabin

2.2 Error display Page：

Figure -2 text error information

Technical parameter and complete vehicle description

CI-5

If there is error exists, this page will show after driving information page when you press the page

change button.

Description:

Pictogram ：object name;

Text: detailed description of the error;

Errors can be displayed in this page:

Communication Error: EDC, EBS, TCO, AC, Front node, Top node, Cabin node, Rear node;

Light Error: high-beam, low-beam, reverse light, front fog light, rear fog light, brake light, turning

light

Other Error: brake circuit pressure open-load, fuel-sensor open-load, Engine cabin too hot, worn

brake shoes (1-6), fuel level low, water in toilet level low, air filter block,

2.3 DM1 Diagnosis Information

Figure -3 DM1 display page

This page will show when some ECU sends out DM1 message. The diagnosed ECU must support

CAN diagnosis, and provides SPN-FMI code.

Line1: the object that has error (from SPN).

Line2: Error status (from FMI)

Line ECU: name of the ECU that sends the message (i.e. EDC, EBS, AC)

Line SPN-FMI: the SPN and FMI combination

: means this error is not the last one

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