Kinroad 250GK User manual

250GK (double-seat): Ownr`s Manual
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Contents
1. FOREWORD----------------------------------------------------------------------------------------------------3
2. A FEW WORDS ABOUT SAFETY------------------------------------------------------------------------4
3. IMPORTANT SAFETY INFORMATION-----------------------------------------------------------------5
4. SAFETY LABELS---------------------------------------------------------------------------------------------10
5. ARE YOU READY TO DRIVE?--------------------------------------------------------------------------- 10
6. IS YOUR VEHICLE READY TODRIVE?----------------------------------------------------------------15
7. SAFE DRIVING PRECAUTIONS--------------------------------------------------------------------------18
8. SPECIFICATIONS--------------------------------------------------------------------------------------------23
9. OPERATION-------------------------------------------------------------------------------------------------- 26
10. SERVICE INSTRUCTIONS--------------------------------------------------------------------------------36
11. REPAIR--------------------------------------------------------------------------------------------------------45
12. PERIODICAL CHECK AND SERVICE------------------------------------------------------------------47
13. WIRING DIAGRAM ----------------------------------------------------------------------------------------48

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Thank you for choosing our double seat BUGGY. We hope you will have fun with it. Before you start
operating on the BUGGY. please read through this Owner's Manual carefully as it contains important
safety and maintenance information. Failure to follow the warnings contained in this manual can result in
serious injuries.
Be sure to follow the recommended maintenance schedule and service your vehicle accordingly.
Preventive maintenance is extremely important to the longevity of your BUGGY.
Beginners should drive this BUGGY in a large open area to practice handle of this BUGGY. Protective
gears should be worn at all time when driving or riding this BUGGY.
We hope you will have a pleasant experience with our products.
FOREWORD

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In order to keep everyone safe, you must take responsibility for the safe operation of your BUGGY.
To help you make informed decisions about safety, we have provided operating procedures and other
information on labels and in this manual. These information alerts you to potential hazards that could
hurt you or others.
It is not practical or possible to warn you about all hazards associated with operating or maintaining a
BUGGY; so you must use your own good judgment.
You will find important safety information in a variety of forms, including:
Safety Labels - On the BUGGY.
Safety Messages - Preceded by a safety alert symbol and one of two signal words:
A FEW WORDS ABOUT SAFETY

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“WARNING”, or “CUATION”.
These signal words mean:
Physical harm may result from failure to adhere to the instructions that are described within the
WARNING labels.
Safety Headings: such as Important Safety Reminders or Important Safety Precautions,
Safety Section: such as Buggy Safety.
Instruction: how to use this BUGGY correctly and safety.
This entire manual is filled with important safety information—please read it carefully.
Your BUGGY will provide you with many years of service and pleasure providing you take
responsibility for your own safety and understand the challenges you can meet while driving.
IMPORTANT SAFETY INFORMATION

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There is much that you can do to protect yourself when you drive. You'll find many helpful
recommendations throughout this manual. The following are a few that we consider most important.
Follow the Age Recommendation
It is strongly recommended that no one under the age of 16 be permitted to drive this BUGGY without
adult supervision.
Always Wear a Helmet
It's a proven fact that helmets significantly reduce the number and severity of head injuries. Always wear
an approved motorcycle helmet. We also recommend that you wear eye protection, sturdy boots, gloves,
and other protective gear.
Drive Off-Road Only without no EEC certificate
Your BUGGY is designed and manufactured for off-road use only . The tires are not made for pavement,
and the BUGGY does not have turn signals and other features required for use on public roads. If you
need to cross a paved or public road, get off and walk your BUGGY across.

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Take Time to Learn & Practice
Even if you have driven other BUGGY, take time to become familiar with how this BUGGY works and
handles. Practice in a safe area until you’ve built your skills and gotten accustomed to this Buggy’s size
and weight.
Because many accidents involve inexperienced or untrained drives, we urge all drivers to take a training
course approved by the BUGGY Safety Institute. Check with your dealer for more information on
training courses.
Be Alert for Off-Road Hazards
The terrain can present a variety of challenges when you drive off-road. Continually "read" the terrain for
unexpected turns, drop-offs, rocks, ruts, and other hazards. Always keep your speed low enough to allow
time to see and react to hazards.
Drive within Your Limits
Pushing limits is another major cause of BUGGY accidents. Never drive beyond your personal abilities
or faster than conditions warrant. Remember that alcohol, drugs, fatigue, and inattention can significantly
reduce your ability to make good judgments and drive safely.

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Don't Drink and Drive
Alcohol and driving don't mix. Even one drink can reduce your ability to respond to changing conditions,
and your reaction ability gets worse with every additional drink. So don't drink and drive, and don't let
your friends drink and drive either.
Do not operate this BUGGY at night
Dark vision can greatly reduce a driver's visibility and judgment. So driving at night is dangerous and
can increase possibility for accident.
Never run your BUGGY indoors
The exhaust from the engine contains a tasteless, odorless and poisonous gas called carbon monoxide.
Keep away from moving parts of the BUGGY
The operator of the BUGGY should never place their hands or other parts of their body near any moving
part of the BUGGY. Failure to adhere to this warning will cause physical harm to your body.

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Skidding or Sliding
The terrain surface can be a major factor affecting turns. Skidding a turn is more likely to occur on
slippery surfaces such as snow, ice, mud and loose gravel. If you skid on ice, you may lose all directional
control. To avoid skidding on slippery terrain, keep your speed low and drive carefully.
This section presents some of the most important information and recommendations to help you drive
your BUGGY safely. Please take a few moments to read these pages.

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The labels should be considered permanent parts of the
BUGGY. If a label comes off or becomes hard to read,
contact your dealer for warning labels replacements.
Before each drive you need to make sure you and your
BUGGY are both ready to drive. To help you get prepared,
this section discusses how to evaluate your driving
readiness, what items you should check on your BUGGY,
and adjustments to make for your comfort, convenience
and safety.
SAFETY LABELS
ARE YOU READY TO DRIVE?

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Before you drive your BUGGY for the first time, we urge you to:
• Read this owner's manual and the labels on your BUGGY carefully;
• Make sure you understand all the safety messages;
• Know how to operate all the controls;
• Have adult present if under 16 years old.
Before each drive, be sure:
• You feel well and are in good physical and mental condition;
• You are wearing an approved motorcycle helmet (with chin strap tightened securely), eye protection,
and other protective clothing;
• You don't have any alcohol or drugs in your body system.
Protective Apparel
For your safety, we strongly recommend that you always wear an approved motorcycle helmet, eye
protection, boots, gloves, long pants, and long-sleeved shirt or jacket whenever you drive.
Although the complete protection is not possible, wearing proper gear can reduce the chances of injuries

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when you drive.
The following suggestions will help you choose the proper driving gears.
Helmets and Eyes Protection
Your helmet is your most important piece of driving gear because it offers the best protection against
head injuries. A helmet should fit your head comfortably and securely.
An open-face helmet offers some protection, but a full-face helmet offers more.
Regardless of the style, look for a DOT (Department of Transportation) sticker in any helmet you buy.
Always wear a face shield or goggles to protect your eyes and help your vision.

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Additional Driving Gears
In addition to a helmet and eye protection, we also recommend:
• Sturdy off-road motorcycle boots to help protect your feet, ankles, and lower legs.
• Off-road motorcycle gloves to help protect your hands.
• Driving pants with knee and hip pads, a driving jersey with padded elbows, and a chest and shoulder
protector.
Driver Training
Developing your driving skills is an on-going process. Even if you have driven other Buggies, take time
to become familiar with how this BUGGY works and handles. Practice driving the BUGGY in a safe
area to build your skills. Do not drive in rough terrain until you’ve gotten accustomed to the BUGGY's
controls, and feel comfortable with its size and weight.

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Age Recommendation
It is strongly recommended that no one under the age of 16 be permitted to operate this BUGGY without
adult supervision.
No Alcohol or Drugs
Alcohol, drugs and Buggies don't mix. Even a small amount of alcohol can impair your ability to operate
a BUGGY safely. Likewise, drugs---even if prescribed by a physician---can be dangerous while
operating a BUGGY. Consult your doctor to be sure it is safe to operate a vehicle after taking the
medication.

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Before each drive, it is important to inspect your BUGGY and make sure any problems you’ve found are
corrected. A pre-drive inspection is a must, not only for safety, but because having a breakdown, or even
a flat tire, can be a major inconvenience.
If your BUGGY has overturned or has been involved in a collision, do not drive it until your BUGGY
has been inspected by your dealer. There may be damages or other problems you can’t see.
Pre-drive Inspection
Check the following items before you get on the BUGGY:
IS YOUR VEHICLE READY TO DRIVE?

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 Engine Oil: Check the level and add oil if needed. Check for leaks.
 Fuel: Check the level and add fuel if needed. Also make sure the fuel filling cap is securely fastened.
check for leaks.
 Tires: Use a gauge to check the air pressure. Adjust if needed. Also look for signs of damages or
excessive wear.
 Nuts & Bolts: Check the wheels to see that the axle nuts are tightened. Use a wrench to make sure all
accessible nuts, bolts, and fasteners are tight.
 Underbody & Exhaust System: Check for and remove any dirt, vegetation or other debris that could
be fire hazard or interfere with the proper operation of the BUGGY.
 Air Cleaner Housing Drain Tube: Check for carbon deposits in the drain tube. If necessary, clean
the tube and check the air cleaner housing.
 Leaks, Loose Parts: Walk around your BUGGY and look for anything that appears unusual,such as
a leak or loose cable.
 Lights: Make sure the headlight, brake light and taillight are working properly.
 Throttle: Check the free play and adjust it if needed; press the throttle to make sure it moves
smoothly without sticking, and snaps back automatically when it is released.
 Brakes: Press the rear brake pedal several times,and check for proper brake pedal free play;make

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sure there is no brake fluid leakage.
 Engine Stop Button: When engine is running, press and hold the Engine Stop Button for two
seconds to make sure the engine stops.
 Steering Wheel: Check that the wheels turn properly as you turn the steering wheel.
 Cable: Check the cable housing for wear.and the fittings for looseness,replace or tighten them if
needed.
Add water:
1. Confirm joints of water pipes have been installed correctly firstly. Open the water filling cover to
fill water until it is full.
2. Start the engine after adding water completes. Rotate speed of the engine shall be controlled under
4500RPM. Until warming-up finishes, bubble appears on the water filling opening and the water
level begins to reduce, at the same time, antifreezer shall be filled. After several times filling, no
bubbles occurs, and add more water until it is full, then close the water filling cover.
3. Add specified antifreezer into the auxiliary water tank, with water level between the lower and
upper marks.
4. Caution: the outlet water pipe is located at upper locations of the water tank and the return water

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pipe is located at lower locations of the water tank, therefore, start the engine after water filling.
Off-Road Use Only
Your BUGGY and its tires are designed and manufactured for off-road use only, not for pavement.
Driving on pavement can affect handling and control. You should not drive your BUGGY on pavement.
When driving off-road, also remember to always obey local off-road driving laws and regulations. Obtain
permission to drive on private property. Avoid posted areas and obey "no trespassing" signs.
You should never drive your BUGGY on public streets, roads or highways, even if they are not paved.
SAFE DRIVING PRECAUTIONS

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Drivers of street vehicles may have difficulty seeing and avoiding you, which could lead to a collision. In
many states it is illegal to operate Buggies on public streets, roads and highways.
Keep Hands and Feet on Controls
Always keep both hands on the steering wheel and both feet on the foot controls when driving your
BUGGY. It is important to maintain your balance and to control the BUGGY. Removing hands or foot
away from the controls can reduce your ability to react control of the BUGGY.

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Control Speed
Driving at excessive speed increases the chances of an accident. In choosing a proper speed, you need to
consider the capability of your BUGGY, the terrain, visibility and other operating conditions, plus your
own skills and experience.
.
Use Care on Unfamiliar or Rough Terrain
Before driving in a new area, always check the terrain thoroughly. Don't drive fast on unfamiliar terrain
or when the visibility is limited. (It’s sometimes difficult to see obstructions like hidden rocks, bumps, or