KINSHOFER NOXProp+ User manual

Installation instructions
for the control system
NOXProp+
February 2020 [EN]

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Copyright
All rights reserved.
This documentation must not be either duplicated, edited
, translated, digitally
saved or passed on to third parties without the express consent of the
manufacturer.
Copies can be requested from the manufacturer in return for a small fee.
Subject to changes that may arise in the course of constant product development
and product improvement.
Issuer of the original operating instructions* and
manufacturer of the attachment:
GmbH
Raiffeisenstrasse 12
83607 Holzkirchen
Germany
Tel.: [phone]
- 88 99 0
Fax: [phone]
- 88 99 37
Email: [e-mail]
www.kinshofer.com
* The original operating instructions, for which the manufacturer assumes
responsibility, are the German
-language version. All other versions are
translations of the original operating instructions.

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Table of Contents
1. Important notes .........................................................................................................6
1.1. Safety instructions.......................................................................................................7
1.1.1. Fundamental risks....................................................................................................................................7
1.2. Statutory safety and accident prevention ....................................................................7
1.2.1. Safety directives for quick exchange systems .........................................................................................7
1.2.2. Safety guidelines for controls...................................................................................................................8
1.3. Package consists of ....................................................................................................8
1.4. Personnel qualifications...............................................................................................8
1.5. Type plates..................................................................................................................9
1.6. Storage......................................................................................................................11
1.7. Incoming goods inspection........................................................................................11
1.8. Service link................................................................................................................11
1.9. Abbreviations.............................................................................................................11
2. Product information................................................................................................12
2.1. Proper intended use..................................................................................................12
2.2. Product overview.......................................................................................................12
2.3. Terminal ....................................................................................................................13
2.4. Joystick grips.............................................................................................................14
2.5. Pressure reduction valve...........................................................................................14
2.6. Cab module...............................................................................................................15
2.7. NOX module..............................................................................................................16
2.8. Cable loom................................................................................................................17
2.9. Restrictions................................................................................................................18
3. Technical Information.............................................................................................19
3.1. General technical data ..............................................................................................19
3.2. Terminal inputs and outputs......................................................................................19
3.3. Interfaces...................................................................................................................19

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3.4. Electronic devices .....................................................................................................19
4. Installation and initial operation ............................................................................20
4.1. Assembly and installation..........................................................................................20
4.1.1. Electrical and hydraulic connections......................................................................................................20
4.1.2. Sandwich NOX.......................................................................................................................................21
4.1.3. Fit jib cable on excavator arm ................................................................................................................22
4.1.4. Assembly in the driver's cab...................................................................................................................23
4.1.5. Connecting the pressure reduction valve...............................................................................................28
4.1.5.1. Connecting the pressure reduction valve electrically.......................................................................28
4.1.5.2. Connect the pressure reduction valve with pilot valve .....................................................................29
4.1.5.3. Connect the pressure reduction valve without pilot valve ................................................................29
4.1.6. Connecting the excavator control system ..............................................................................................31
4.2. Commissioning..........................................................................................................33
4.2.1. Display controls......................................................................................................................................33
4.2.2. Functions of the buttons and rollers.......................................................................................................34
4.2.3. Starting commissioning mode................................................................................................................36
4.2.4. Set joystick assignment..........................................................................................................................39
4.2.5. Adding user profiles................................................................................................................................40
4.2.6. Selecting the tiltrotator............................................................................................................................45
4.2.7. Carrying out automatic calibration..........................................................................................................46
4.2.8. Setting the pressure reduction valve (Feeder).......................................................................................48
4.2.8.1. Select feeder type.............................................................................................................................48
4.2.8.2. Set the feeder values........................................................................................................................51
4.2.9. Adjust ramps...........................................................................................................................................59
4.2.10. Setting the quick coupler...................................................................................................................60
4.2.11. Add tool profiles.................................................................................................................................62
4.2.12. Optional functions..............................................................................................................................63
4.3. Functional checks......................................................................................................64
4.3.1. Joystick grips..........................................................................................................................................64
4.3.2. Quick coupler..........................................................................................................................................64

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4.4. I/O status...................................................................................................................66
4.5. Fault messages.........................................................................................................67
5. Appendix..................................................................................................................70
5.1. Electrical connections................................................................................................70
5.1.1. Terminal..................................................................................................................................................70
5.1.2. Cab module ............................................................................................................................................71
5.1.3. NOX module...........................................................................................................................................74
5.1.4. Jib cable .................................................................................................................................................76
5.1.5. CAN distributor.......................................................................................................................................76
5.1.6. Joystick cable.........................................................................................................................................77
5.1.7. Pressure reduction valve cable..............................................................................................................78
5.1.8. Analogue pressure reducer valve cable.................................................................................................78
6. Claims, warranty and liability.................................................................................80
6.1. Complaint..................................................................................................................80
6.2. Warranty and liability.................................................................................................80
7. Installation declaration ...........................................................................................81
8. Locations .................................................................................................................82

Important notes
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1. Important notes
These instructions apply to the attachment pictured on the title page, which was
developed and produced with the utmost dedication. Technical information,
assembly and maintenance instructions are provided in this manual.
Service manual and spare parts list
A service manual is available upon request for carrying out repairs on premium
line products. A spare parts list can be ordered for all products.
We will be happy to help if you have any questions about the product.
The telephone / fax numbers and the email / internet addresses are provided at
the end of this operating manual.
In order to receive quick and accurate service, state the serial number of the
attachment.
The serial number is provided on the type plate, on the delivery
documents, on the receipt on the conformity declaration and engraved on
the attachment.
WARNING
If the delivered attachment is not properly installed, operated and maintained,
the attachment and/or carried load could fall down causing serious injuries or
damage to property.
Installation, operation and maintenance of the attachment may only be carried
out by authorised, trained and experienced personnel.
Before beginning, these personnel must read and understand the following
information:
•the operating and safety instructions for the attachment
•the separate"Safety instructions" booklet (see Safety instructions
chapter)
•the instructions for the carrier and other equipment, such as a quick coupler
Failure to observe these instructions may lead to accidents, downtimes, and
loss of warranty.
NOTICE
All instructions and safety guidelines of the manufacturer must be
observed.
Other regional safety and environmental protection regulations must be
observed.

Important notes
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1.1. Safety instructions
These operating instructions are valid only in conjunction with the „Safety
instructions“ booklet, which is delivered with every attachment.
If the booklet is missing, it can be requested free of charge for all EU languages
using article number 194079333.
In the event of discrepancies between these operating instructions and the
„Safety instructions“ booklet, the information in these operating instructions
shall have priority.
1.1.1. Fundamental risks
If the controller is incorrectly connected or if the joysticks are incorrectly operated,
this can result in unexpected movements of the attachment. Risk of serious
injuries for personnel.
•Only qualified personnel may be tasked with the activities described in these
installation instructions.
•Observe the instructions in this manual during installation and
commissioning.
•Ensure that no persons are in the vicinity of the attachment when calibrating
the software.
1.2. Statutory safety and accident prevention
The following regulations apply:
European directives
EC Directive 2006/42/EC
EC Directive 2003/37/EC
Harmonised standards used:
DIN EN ISO 4413 Hydraulic fluid power – General rules
DIN EN 474-1 Earth-moving machinery – Safety
DIN EN ISO 12100 Safety of machinery – General design principles
German standards used:
DIN 15428 Lifting equipment – Technical delivery conditions
Safety and health rules at work – BGR (Germany)
BGR A1 Basic principle of prevention
BGR 137 Handling of hydraulic liquids
BGR 500 Operation of work equipment
Safety and health regulations for your country
1.2.1. Safety directives for quick exchange systems
Regulation applied for quick couplers
DIN EN 474 series - Earth-moving machinery - Safety -
Part 1: General requirements
Annex B: Quick change couplers
Unexpected
movements
EC
DIN EN ISO
BGR
LOCAL
DIN EN

Important notes
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1.2.2. Safety guidelines for controls
European Directives
Directive 2006/42/EC
Directive 2004/108/EC (EMC)
DIN EN ISO 12100 Safety of machines –
General principles for design
DIN EN 60204-1 Safety of machines -
Electrical equipment of machines, Part 1: General requirements
DIN EN ISO 13849-1 Safety of machines -
Safety-related parts of control systems
ISO 13031 Earth-moving machinery - Quick couplers - Safety
1.3. Package consists of
The following components are included in the delivery:
•Terminal
•Joystick grips with additional parts
•Cab module
•NOX module
•Cable loom:
•Jib cable
•2x Joystick cable
•Cable for pressure reduction valve
•2x Cable for analogue pressure reduction valve
•CAN distributor
•NOX cable
•Pressure reduction valve
•USB stick with software
•USB OTG cable
•Micro USB cable
•Cable ties
•Fuse holder with 15A fuse
•RAM Mount
•Adhesive and cleaning cloth
1.4. Personnel qualifications
Unqualified personnel cannot recognise risks and are therefore exposed to a
higher level of danger.
Only trained personnel may be tasked with the activities described in these
installation instructions.
The operating company must ensure that the personnel comply with the locally
applicable rules and regulations for safe and hazard-free work.
The responsibility for tasks must be stipulated and made known by the operating
company.
These installation instructions are aimed at the following target groups:
•Kinshofer service personnel
•Certified partner's workshop personnel
Personnel who carry out the installation and commissioning work.
Personnel who carry out the installation and commissioning work. They are
professionally trained and have successfully completed manufacturer's training.
EC
DIN EN ISO
Service personnel
Manufacturer
Certified partner's
workshop personnel

Important notes
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1.5. Type plates
The type plate is always located on the rear side of the attachment.
1
Product name
2
Kinshofer article number
3
Vemcon serial number
4
Software version
5
Hardware version
1
Kinshofer product name
2
Kinshofer article number
3
Vemcon product name
4
Vemcon article number
5
Software article number
6
Version
Terminal
Cab input module

Important notes
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1
Kinshofer product name
2
Kinshofer article number
3
Vemcon product name
4
Vemcon article number
5
Software article number
6
Version
1
Kinshofer product name
2
Kinshofer article number
3
Vemcon product name
4
Vemcon article number
5
Software article number
6
Version
Cab output module
NOX module

Important notes
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1.6. Storage
Store the NOXProp+ control system in dry conditions.
1.7. Incoming goods inspection
NOTICE
Unpack the delivered goods carefully so that no parts remain in the packaging.
Immediately after unpacking, check:
•The attachment as well as any accessory parts delivered with it for transport
damage and defects.
•The completeness of the delivery with reference to the delivery note.
Use the original packaging for any return shipping. Dispose of the packaging in
accordance with regional regulations.
1.8. Service link
•Spare parts
•Technical support
•Returns
http://www.kinshofer.com/eng/index.php/en/service
1.9. Abbreviations
Abbreviation
Meaning
AUX
Auxiliary button
Button for auxiliary functions
CAN
Controller Area Network
Serial Fieldbus system with linear structure
CW
Clockwise
CCW
Counter-clockwise
DTM
Plug connector series from Deutsch GmbH
DT
Plug connector series from Deutsch GmbH
FNR
Forward-Neutral-Reverse
GND
Ground
PWM
Pulse width modulation
QC
Quick coupler
TE
Plug connector of the Junior Power Timer (JPT) series from Tyco
Electronics
USB
Universal Serial Bus
Service link

Product information
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2. Product information
2.1. Proper intended use
The product is used to control the tiltrotators as well as the X-Lock and
conventional hydraulic quick-couplers on excavators.
The product is intended for use in a commercial environment.
2.2. Product overview
1
Plug connection
2
Boom cable 15 m
3
Terminal
4
Joystick grips
5
Pressure reduction valve
6
Cab module
7
NOX module
8
NOX cable 4 m

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2.3. Terminal
The tiltrotator, the quick coupler and the valves are controlled with the terminal.
The terminal shows the system status and fault messages and generates
acoustic warning signals. Settings as well as the calibration of the joysticks are
implemented at the terminal. The terminal is installed in the driver's cab.
1
Display
2
Confirm
3
Load hook mode
4
Unlocking the NOX quick coupler
5
Locking the quick coupler
6
Unlocking the NOX quick coupler
7
Selection button, top quick coupler
8
Status, top quick coupler
9
Status, NOX quick coupler
10
NOX quick coupler
11
Top quick coupler

Product information
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2.4. Joystick grips
All of the NOX tiltrotator actions are controlled via two joystick grips. The joystick
grips are mounted instead of the original joysticks.
The following buttons and rollers are assigned as standard and are connected to
the cab module. The functions can be individually configured at the terminal for
each user:
1
Front button
2
Front roller
3
Rear button
4
Rear roller
2.5. Pressure reduction valve
The proportional pressure reduction valve regulates the hydraulic pressure in
accordance with the action that the tiltrotator should carry out. The pressure
reduction valve is installed in the vicinity of the main control block.

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2.6. Cab module
The cab module reads the signals from the joysticks and controls the pressure
reduction valve.

Product information
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2.7. NOX module
The NOX module controls the valves in the tiltrotator and reads inputs.
1
Tilt L
Tilt, left
2
Tilt R
Tilt, right
3
Extra1A
Extra function 1, direction A
4
Extra1B
Extra function 1, direction B
5
CAN
6
Rotation sensor
7
Absolute sensor
8
Ext B Code
9
Rot CW
Rotate clockwise
10
Rot CCW
Rotate counter-clockwise
11
Extra2A
Extra function 2, direction A
12
Extra2B
Extra function 2, direction B
13
QC
Quick coupler
14
QC Knuckle
Quick change linkage

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2.8. Cable loom
NOX cable
Jib cable
Joystick cable
1
Rear roller
2
Front roller
Pressure reduction valve cable
1
Pressure reduction valve 1A
2
Analogue pressure reducer valve
3
Pressure reduction valve 1B

Product information
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CAN distributor
1
Ground
2
Voltage supply
3
Cab module
4
Terminal
5
Jib cable
Analogue pressure reducer valve cable
1
Analogue pressure reducer valve
2.9. Restrictions
WARNING
Danger of injury and property damage due to misuse.
Improper use of the attachment can lead to hazardous situations, operational
interruptions and to the voiding of the warranty.
► Observe the uses that are described in chapter Proper intended use.
WARNING
Loss of all warranty and liability claims through unauthorised changes to the
settings on the control. Possible damage to property and loss of functional
safety.
•It is prohibited to make changes to the basic functionality on the controller.
•Only make changes to the basic functionality following agreement with the
manufacturer or service personnel.
•Do not attempt to perform soldering work independently.

Technical Information
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3. Technical Information
3.1. General technical data
Terminal
Cab module
Description
Value
Operating voltage
9 to 35 V
Short-circuit tolerance
All inputs and outputs protected from operating
voltage and GND (except for USB)
Ambient temperature
-35 to 80 °C
-30 to 80 °C
Relative humidity
Max. 90%
Connection
Suitable mating
connector for
DTM04-12PC:
DTM06-
12SC (3x CAN
4x analogue IN)
M12 A coded (CAN)
M12 D coded (Ethernet)
2x DTM04-12
Processor
Processor
ARM Cortex M7, ARM
Cortex M4, ARM Cortex
A53
2x ARM Cortex M0
System of protection
IP67
Fuse
20 A
500 mA
Dimensions
233 x 127 x 40 mm
96 x 82 x 23 mm
Weight
Ca. 400 g
Ca. 500 g
3.2. Terminal inputs and outputs
Description
Value
Number of
Inputs, analogue
0 to 35 V
4
Inputs, digital
4 V switch threshold
35 V-tolerant
4
3.3. Interfaces
Terminal
Cab module
Description
Number of
CAN
4
1
USB
1
1
Ethernet
1
–
3.4. Electronic devices
Description
Value
Interference immunity
100 V/m (20 to 1000 Mhz)
Transients
Per ISO 13766
ESD
Per ISO 13766
Dewing protection
Yes

Installation and initial operation
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4. Installation and initial operation
4.1. Assembly and installation
4.1.1. Electrical and hydraulic connections
Hydraulic diagram
1
Cab module
2
Pressure reduction valve
3
Joystick grips
4
Terminal