KINSHOFER NOXProp+ User manual

Installation instructions
for the control system
NOXProp+
February 2020 [EN]

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Copyright
All rights reserved.
This documentation must not be either duplicated, edited
, translated, digitally
saved or passed on to third parties without the express consent of the
manufacturer.
Copies can be requested from the manufacturer in return for a small fee.
Subject to changes that may arise in the course of constant product development
and product improvement.
Issuer of the original operating instructions* and
manufacturer of the attachment:
GmbH
Raiffeisenstrasse 12
83607 Holzkirchen
Germany
Tel.: [phone]
- 88 99 0
Fax: [phone]
- 88 99 37
Email: [e-mail]
www.kinshofer.com
* The original operating instructions, for which the manufacturer assumes
responsibility, are the German
-language version. All other versions are
translations of the original operating instructions.

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Table of Contents
1. Important notes .........................................................................................................6
1.1. Safety instructions.......................................................................................................7
1.1.1. Fundamental risks....................................................................................................................................7
1.2. Statutory safety and accident prevention ....................................................................7
1.2.1. Safety directives for quick exchange systems .........................................................................................7
1.2.2. Safety guidelines for controls...................................................................................................................8
1.3. Package consists of ....................................................................................................8
1.4. Personnel qualifications...............................................................................................8
1.5. Type plates..................................................................................................................9
1.6. Storage......................................................................................................................11
1.7. Incoming goods inspection........................................................................................11
1.8. Service link................................................................................................................11
1.9. Abbreviations.............................................................................................................11
2. Product information................................................................................................12
2.1. Proper intended use..................................................................................................12
2.2. Product overview.......................................................................................................12
2.3. Terminal ....................................................................................................................13
2.4. Joystick grips.............................................................................................................14
2.5. Pressure reduction valve...........................................................................................14
2.6. Cab module...............................................................................................................15
2.7. NOX module..............................................................................................................16
2.8. Cable loom................................................................................................................17
2.9. Restrictions................................................................................................................18
3. Technical Information.............................................................................................19
3.1. General technical data ..............................................................................................19
3.2. Terminal inputs and outputs......................................................................................19
3.3. Interfaces...................................................................................................................19

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3.4. Electronic devices .....................................................................................................19
4. Installation and initial operation ............................................................................20
4.1. Assembly and installation..........................................................................................20
4.1.1. Electrical and hydraulic connections......................................................................................................20
4.1.2. Sandwich NOX.......................................................................................................................................21
4.1.3. Fit jib cable on excavator arm ................................................................................................................22
4.1.4. Assembly in the driver's cab...................................................................................................................23
4.1.5. Connecting the pressure reduction valve...............................................................................................28
4.1.5.1. Connecting the pressure reduction valve electrically.......................................................................28
4.1.5.2. Connect the pressure reduction valve with pilot valve .....................................................................29
4.1.5.3. Connect the pressure reduction valve without pilot valve ................................................................29
4.1.6. Connecting the excavator control system ..............................................................................................31
4.2. Commissioning..........................................................................................................33
4.2.1. Display controls......................................................................................................................................33
4.2.2. Functions of the buttons and rollers.......................................................................................................34
4.2.3. Starting commissioning mode................................................................................................................36
4.2.4. Set joystick assignment..........................................................................................................................39
4.2.5. Adding user profiles................................................................................................................................40
4.2.6. Selecting the tiltrotator............................................................................................................................45
4.2.7. Carrying out automatic calibration..........................................................................................................46
4.2.8. Setting the pressure reduction valve (Feeder).......................................................................................48
4.2.8.1. Select feeder type.............................................................................................................................48
4.2.8.2. Set the feeder values........................................................................................................................51
4.2.9. Adjust ramps...........................................................................................................................................59
4.2.10. Setting the quick coupler...................................................................................................................60
4.2.11. Add tool profiles.................................................................................................................................62
4.2.12. Optional functions..............................................................................................................................63
4.3. Functional checks......................................................................................................64
4.3.1. Joystick grips..........................................................................................................................................64
4.3.2. Quick coupler..........................................................................................................................................64

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4.4. I/O status...................................................................................................................66
4.5. Fault messages.........................................................................................................67
5. Appendix..................................................................................................................70
5.1. Electrical connections................................................................................................70
5.1.1. Terminal..................................................................................................................................................70
5.1.2. Cab module ............................................................................................................................................71
5.1.3. NOX module...........................................................................................................................................74
5.1.4. Jib cable .................................................................................................................................................76
5.1.5. CAN distributor.......................................................................................................................................76
5.1.6. Joystick cable.........................................................................................................................................77
5.1.7. Pressure reduction valve cable..............................................................................................................78
5.1.8. Analogue pressure reducer valve cable.................................................................................................78
6. Claims, warranty and liability.................................................................................80
6.1. Complaint..................................................................................................................80
6.2. Warranty and liability.................................................................................................80
7. Installation declaration ...........................................................................................81
8. Locations .................................................................................................................82

Important notes
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1. Important notes
These instructions apply to the attachment pictured on the title page, which was
developed and produced with the utmost dedication. Technical information,
assembly and maintenance instructions are provided in this manual.
Service manual and spare parts list
A service manual is available upon request for carrying out repairs on premium
line products. A spare parts list can be ordered for all products.
We will be happy to help if you have any questions about the product.
The telephone / fax numbers and the email / internet addresses are provided at
the end of this operating manual.
In order to receive quick and accurate service, state the serial number of the
attachment.
The serial number is provided on the type plate, on the delivery
documents, on the receipt on the conformity declaration and engraved on
the attachment.
WARNING
If the delivered attachment is not properly installed, operated and maintained,
the attachment and/or carried load could fall down causing serious injuries or
damage to property.
Installation, operation and maintenance of the attachment may only be carried
out by authorised, trained and experienced personnel.
Before beginning, these personnel must read and understand the following
information:
•the operating and safety instructions for the attachment
•the separate"Safety instructions" booklet (see Safety instructions
chapter)
•the instructions for the carrier and other equipment, such as a quick coupler
Failure to observe these instructions may lead to accidents, downtimes, and
loss of warranty.
NOTICE
All instructions and safety guidelines of the manufacturer must be
observed.
Other regional safety and environmental protection regulations must be
observed.

Important notes
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1.1. Safety instructions
These operating instructions are valid only in conjunction with the „Safety
instructions“ booklet, which is delivered with every attachment.
If the booklet is missing, it can be requested free of charge for all EU languages
using article number 194079333.
In the event of discrepancies between these operating instructions and the
„Safety instructions“ booklet, the information in these operating instructions
shall have priority.
1.1.1. Fundamental risks
If the controller is incorrectly connected or if the joysticks are incorrectly operated,
this can result in unexpected movements of the attachment. Risk of serious
injuries for personnel.
•Only qualified personnel may be tasked with the activities described in these
installation instructions.
•Observe the instructions in this manual during installation and
commissioning.
•Ensure that no persons are in the vicinity of the attachment when calibrating
the software.
1.2. Statutory safety and accident prevention
The following regulations apply:
European directives
EC Directive 2006/42/EC
EC Directive 2003/37/EC
Harmonised standards used:
DIN EN ISO 4413 Hydraulic fluid power – General rules
DIN EN 474-1 Earth-moving machinery – Safety
DIN EN ISO 12100 Safety of machinery – General design principles
German standards used:
DIN 15428 Lifting equipment – Technical delivery conditions
Safety and health rules at work – BGR (Germany)
BGR A1 Basic principle of prevention
BGR 137 Handling of hydraulic liquids
BGR 500 Operation of work equipment
Safety and health regulations for your country
1.2.1. Safety directives for quick exchange systems
Regulation applied for quick couplers
DIN EN 474 series - Earth-moving machinery - Safety -
Part 1: General requirements
Annex B: Quick change couplers
Unexpected
movements
EC
DIN EN ISO
BGR
LOCAL
DIN EN

Important notes
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1.2.2. Safety guidelines for controls
European Directives
Directive 2006/42/EC
Directive 2004/108/EC (EMC)
DIN EN ISO 12100 Safety of machines –
General principles for design
DIN EN 60204-1 Safety of machines -
Electrical equipment of machines, Part 1: General requirements
DIN EN ISO 13849-1 Safety of machines -
Safety-related parts of control systems
ISO 13031 Earth-moving machinery - Quick couplers - Safety
1.3. Package consists of
The following components are included in the delivery:
•Terminal
•Joystick grips with additional parts
•Cab module
•NOX module
•Cable loom:
•Jib cable
•2x Joystick cable
•Cable for pressure reduction valve
•2x Cable for analogue pressure reduction valve
•CAN distributor
•NOX cable
•Pressure reduction valve
•USB stick with software
•USB OTG cable
•Micro USB cable
•Cable ties
•Fuse holder with 15A fuse
•RAM Mount
•Adhesive and cleaning cloth
1.4. Personnel qualifications
Unqualified personnel cannot recognise risks and are therefore exposed to a
higher level of danger.
Only trained personnel may be tasked with the activities described in these
installation instructions.
The operating company must ensure that the personnel comply with the locally
applicable rules and regulations for safe and hazard-free work.
The responsibility for tasks must be stipulated and made known by the operating
company.
These installation instructions are aimed at the following target groups:
•Kinshofer service personnel
•Certified partner's workshop personnel
Personnel who carry out the installation and commissioning work.
Personnel who carry out the installation and commissioning work. They are
professionally trained and have successfully completed manufacturer's training.
EC
DIN EN ISO
Service personnel
Manufacturer
Certified partner's
workshop personnel

Important notes
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1.5. Type plates
The type plate is always located on the rear side of the attachment.
1
Product name
2
Kinshofer article number
3
Vemcon serial number
4
Software version
5
Hardware version
1
Kinshofer product name
2
Kinshofer article number
3
Vemcon product name
4
Vemcon article number
5
Software article number
6
Version
Terminal
Cab input module

Important notes
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1
Kinshofer product name
2
Kinshofer article number
3
Vemcon product name
4
Vemcon article number
5
Software article number
6
Version
1
Kinshofer product name
2
Kinshofer article number
3
Vemcon product name
4
Vemcon article number
5
Software article number
6
Version
Cab output module
NOX module