Norac UC4.5 User manual

Hardi Afterma
r
ket
New Navigator & New Commander
Installation Manual
HD7 & HD12

Printed in Canada
Copyright 2012 by NORAC Systems International Inc.
Reorder P/N: UC4.5-BC-HD7-INST Rev E (Hardi Aftermarket New Navigator & New Commander)
NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and
without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information
contained in this manual. The technical information in this manual was reviewed at the time of approval for publication.

Contents
1Introduction................................................................................................................ 1
2General UC4.5 System Layout................................................................................. 2
3Kit Parts ...................................................................................................................... 3
4Existing System Check ............................................................................................ 10
5Ultrasonic Sensor Installation ................................................................................ 12
6Roll Sensor Installation............................................................................................ 16
7Electrical Installation ............................................................................................... 20
8Hydraulic Installation .............................................................................................. 23
9Software Setup......................................................................................................... 33
10Cable Drawings ........................................................................................................ 34

1
1Introduction
Congratulations on your purchase of the NORAC UC4.5 Spray Height Control System. This
system is manufactured with top quality components and is engineered using the latest
technology to provide operating reliability unmatched for years to come.
When properly used the system can provide protection from sprayer boom damage, improve
sprayer efficiency, and ensure chemicals are applied correctly.
Please take the time to read this manual completely before attempting to install the system. A
thorough understanding of this manual will ensure that you receive the maximum benefit from
the system.
Your input can help make us better! If you find issues or have suggestions regarding the parts
list or the installation procedure, please don’t hesitate to contact us.
Every effort has been made to ensure the accuracy of the information contained in
this manual. All parts supplied are selected to specially fit the sprayer to facilitate
a complete installation. However, NORAC cannot guarantee all parts fit as
intended due to the variations of the sprayer by the manufacturer.
Please read this manual in its entirety before attempting installation.

2
2General UC4.5 System Layout
Figure 1 illustrates the general layout of the UC4.5 system components:
Figure 1: General UC4.5 System Layout

3
3Kit Parts
3.1 Kit Overview
Figure 2: HD7 System Parts

4
3.2 Hydraulic Plumbing
Figure 3: Single Acting (Force Boom) Hydraulic Plumbing

5
Figure 4: Double Acting (Eagle Boom) Hydraulic Plumbing

6
3.3 List of Parts
This manual covers installation using both BSP and flat faced o-ring fittings. Before starting the
installation compare the NORAC kit hydraulics to the sprayer hydraulics to be sure the correct
fitting style is supplied. When performing the hydraulic install be sure to follow the section for
the correct style of fittings.
Item Part Number Name Quantity
B05 44706-01 KIT CABLE TIE BLACK 10 PCS 21 IN 150 PCS 7.5 IN 1
B10 44728 MOUNTING BRACKET COMPLETE UC4 BREAKAWAY EXTENDED 2
C03 44656D CABLE VALVE VARIABLE RATE DT 1
C05 43210-20 CABLE UC5 NETWORK 18 AWG 20M 2
C10 44650-51 CABLE UC4.5 POWER GENERIC PULL-TYPE 1
C11 44651-50 CABLE UC4.5 EXTENSION VALVE GENERIC 1
C12 44658-42 CABLE UC4 INTERFACE AMP ML ONLY 1
C13 44658-60 CABLE UC4 INTERFACE BYPASS AMP SUPERSEAL 1
C16 44658-49 CABLE UC4 VALVE ROLL PIGTAIL 1
C30 43250-06 CABLE UC5 BATTERY PIGTAIL FUSED - 5A 1
E01 45100 UC4.5 BOOM CONTROL PANEL 1
E03 43742 UC5 ROLL SENSOR W TEMPERATURE PROBE 1
E04 43741 UC5 ROLL SENSOR VER. 2 1
E05 43750 UC5 ULTRASONIC SENSOR 2
E11 43765 UC5 NETWORK COUPLER 8-WAY 1
E12 43764 UC5 NETWORK COUPLER 2-WAY 1
E20 43764T UC5 NETWORK COUPLER 2-WAY WITH TERMINATOR 2
M01 UC4.5-BC-MANUAL-
OPERATOR OPERATOR MANUAL UC4.5 SPRAY HEIGHT CONTROL 1
M02 UC4.5-BC-HD7-INST
MANUAL INSTALLATION UC4.5 HARDI AFTERMARKET COMMANDER/NAVIGATOR
1
P03 105882 UC5 NETWORK 6 PIN PLUG 3
V01 44963D VALVE BLOCK ASSEMBLY 2 STATION CC/LS PROP DT 4 BOLT 1
3.4 Optional Main Lift Kit
An optional main lift sensor kit is available for purchase from NORAC.
Part Number Name
4570BC UC4.5 MAIN LIFT OPTION - 44743

7
3.5 HD7 Hydraulics (For Sprayers with BSP Fittings)
Item Part Number Name Quantity
H01 44863-01 HOSE ASSEMBLY 122R2-06 36 IN L 6FJX 6FJX 2
H02 44863-07 HOSE ASSEMBLY 122R2-06 60 IN L 6FJX 6FJX90 4
H10 44865-63 HYDRAULICS FITTING KIT - HD7 1
3.5.1 Hydraulic Fitting Kit Details (P/N: 44865-63)
Item Part Number Name Quantity Picture
F01 44928 ORIFICE INSERT .047 IN ONE WAY 4
F02 103312 MALE ADAPTER - 6MB 6MJ 6
F03 104369 PLUG - 6MBP 2
F04 105431 4FBSPPX 6MJ 6
F05 105432 4MBSPPT 4FBSPPRX 6
6 M B - 6 M OR X 90
SIZE IN
1/16TH'S
GENDER: MALE
OR FEMALE
90° ANGLE
SWIVEL
TYPE
GENDER
SIZE
TYPE:
B - ORB
J - JIC
OR - FLAT
FACE
P - PIPE
Fitting Name
Example:
The 6MBP plugs (F03) are only used for the single acting plumbing installation.