Kipp & Zonen LOGBOX SE User manual

This manual describes in detail the possibilities of the LOGBOX SE as manufactured by Physicus, Bratislava, Slovakia
V1903-01
Intended for firmware version 12_0 and above and LogboxSESetup software 1.10
as available on http://www.kippzonen.com/Downloads
Intended for LogboxSE original with 2G modem and the 2019 version with 4G
modem.

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1 DECLARATION OF CONFORMITY

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2 TABLE OF CONTENTS
1 DECLARATION OF CONFORMITY ............................................................................................................. 2
2 TABLE OF CONTENTS ............................................................................................................................ 3
3 NOTES .................................................................................................................................................. 5
4 INTRODUCTION .................................................................................................................................... 6
4.1 Changes to manual ...................................................................................................................................................... 6
5 OVERVIEW ............................................................................................................................................ 6
6 SPECIFICATIONS ................................................................................................................................... 7
6.1 Input and electrical ...................................................................................................................................................... 7
6.2 Power consumption estimates ................................................................................................................................... 8
6.3 Hardware ..................................................................................................................................................................... 9
7 QUICK START ...................................................................................................................................... 11
8 USING THE LOGBOX SE ........................................................................................................................ 12
8.1 Connecting power...................................................................................................................................................... 12
8.2 Inserting the SIM and attaching GSM antenna .......................................................................................................... 13
8.3 Connecting to differential inputs .............................................................................................................................. 14
8.4 Connecting to single ended inputs............................................................................................................................ 14
8.5 Connecting a sensor with a Pt-100 thermistor.......................................................................................................... 15
8.6 Connecting a thermistor. ........................................................................................................................................... 15
8.7 Connecting digital inputs .......................................................................................................................................... 16
8.8 Connecting two Pt100 sensors .................................................................................................................................. 16
8.9 Connecting a SMART sensor via RS-485 .................................................................................................................... 17
9 PC CONFIGURATION SOFTWARE........................................................................................................... 18
9.1 Toolbar ....................................................................................................................................................................... 19
9.2 Analog configuration. ................................................................................................................................................ 20
9.3 Digital configuration .................................................................................................................................................. 21
9.4 Serial configuration ................................................................................................................................................... 21
9.5 Internal values ........................................................................................................................................................... 22
9.6 Output ........................................................................................................................................................................ 23
9.6.1 Polynomials for CMP, CHP, CGR etc ................................................................................................................. 23
9.6.2 Polynomials for Thermistors ........................................................................................................................... 24
9.6.3 Polynomials for Pt-100 ..................................................................................................................................... 24
9.6.4 Polynomials for UVS ......................................................................................................................................... 25
9.7 System ........................................................................................................................................................................ 26
9.8 Modem ....................................................................................................................................................................... 27
9.9 Setup flow .................................................................................................................................................................. 28
9.10 LIVEVIEW ................................................................................................................................................................ 29
10 FIRMWARE UPDATE ............................................................................................................................. 30
11 SERVICE MODE .................................................................................................................................... 31
11.1 Setup and check commands ................................................................................................................................ 32
11.1.1 Help .................................................................................................................................................................. 32
11.1.2 Question mark command ................................................................................................................................ 33
11.1.3 Config ............................................................................................................................................................... 33
11.1.4 Modem .............................................................................................................................................................. 34
11.1.5 System .............................................................................................................................................................. 34
11.1.6 SaveConfig........................................................................................................................................................ 34
11.1.7 ReadConfig ....................................................................................................................................................... 34
11.1.8 ReadData .......................................................................................................................................................... 34
11.1.9 ActualData ........................................................................................................................................................ 35
11.1.10 SD ................................................................................................................................................................. 35
11.1.11 RS-485 .......................................................................................................................................................... 35
11.1.12 ReadFile ....................................................................................................................................................... 35
11.1.13 Miscellaneous .............................................................................................................................................. 35
11.1.14 Settings via terminal session ...................................................................................................................... 36
12 COMMUNITION VIA RS232 WITH AND WITHOUT SERVICE MODE .............................................................. 39
12.1 Automatically with RepInterval >0 ....................................................................................................................... 39
12.2 Using Service Mode ............................................................................................................................................... 39
12.3 Without Service mode using the xxData? command ........................................................................................... 40
12.4 Without Service Mode using Modbus® RTU .......................................................................................................... 40
13 QUICK REFERENCE .............................................................................................................................. 43
14 LOGBOX SE POSSIBILITIES AND EXAMPLES ........................................................................................... 44
15 PROBLEM SOLVING ............................................................................................................................. 47
15.1 Common issues ..................................................................................................................................................... 47

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15.1.1 When the results in LiveView remain “---“ ....................................................................................................... 47
15.1.2 Several intervals, I’m confused ........................................................................................................................ 47
15.1.3 My modem doesn’t work ................................................................................................................................. 47
15.1.4 I get no reports on the second RS-232 port ..................................................................................................... 48
15.1.5 Resetting the LOGBOX SE ................................................................................................................................. 48
15.1.6 I can’t install the driver on Windows 8 or 10 .................................................................................................... 48
16 APPENDICES ....................................................................................................................................... 50
16.1 Polynomials .......................................................................................................................................................... 50
16.2 Example output of TestGprs ................................................................................................................................. 54
16.3 Example output of TestEmail with 2G GPRS modem........................................................................................... 54
16.4 Example output of TestEmail with 2,3,4G modem .............................................................................................. 56
16.5 Example output of TestSync ................................................................................................................................. 57
16.7 GPRS - GSM modem CREG result codes ............................................................................................................... 59

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3 NOTES
Reading this entire manual is recommended for a full understanding of this product.
The exclamation mark within an equilateral triangle is intended to alert the user to the presence of
important operating and maintenance instructions in the literature accompanying the instrument.
Note: Useful information for the user.
Kipp & Zonen reserve the right to make changes in the specifications without prior notice.
WARRANTY AND LIABILITY
Kipp & Zonen guarantees that the product delivered has been thoroughly tested to ensure that it meets its published
specifications. The warranty included in the conditions of delivery is valid only if the product has been installed and used
according to the instructions supplied by Kipp & Zonen. This product is under warranty for 24 months from the date of
purchase.
Modifications made by the customer or on customer request can affect the validity of the CE declaration.
Kipp & Zonen shall in no event be liable for incidental or consequential damages, including without limitation, lost profits,
loss of income, loss of business opportunities, loss of use and other related exposures, however caused, arising from the
faulty and incorrect use of the product.
COPYRIGHT 2016 Kipp & Zonen
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form
or by any means, without permission in written form from the company.
In the case you have questions, comments or need technical support, please contact us at the following address:
Kipp & Zonen B.V.
Delftechpark 36
2628 XH Delft
the Netherland
[phone]
[email protected]
www.kippzonen.com
Note: in case technical support is required please add the configuration file of the Software interface, the log files in
TXT or XLS format, add the serial number of the LOGBOX SE, and please describe your inquiry in as much detail as
possible.

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4 INTRODUCTION
The LOGBOX SE is a data logger for slow varying low voltage 0-3V signals and digital RS485 instruments using Modbus®. It
features low noise, high resolution and low power consumption as well as a GSM modem for FTP or email upload.
The LOGBOX SE is a universal data logger, configurable by software, suitable for mobile as well as permanent installation
and can be used in a laboratory and in the field. It can be used under all weather conditions. A mounting plate for
installation on a mast or pole is provided.
4.1 Changes to manual
Added DustIQ and Lufft WS weather station. Updated to LogboxSE Setup software 1.9 with added Set Default button, SMS
request to modem, log file send intervals smaller than 1 hr. Also added are communication possibilities via the Serial2
RS232 port using ASCII or Modbus® commands.
As of 2019 a new board with a new GSM modem is used, starting with serial number 180092. This modem supports 2,3 and
4G LTE communication.
Added warning that USB power is not enough for GSM operation.
5 OVERVIEW
The LOGBOX SE is designed for measuring, processing and recording (data logging) measured data in real time for the
needs of relatively slow signals analyses. It is designed for ultra-low power consumption and will run many weeks
unattended on the internal AA batteries.
It offers four analog inputs, which can be configured by software as unipolar inputs or as bipolar differential inputs with
24 bit resolution as well as four single ended inputs with 12 bit resolution. With definition of polynomial coefficients (of the
3-rd order) measured values can be converted to engineering units on the fly.
Four digital inputs are configurable by software for measuring frequency, time or as counters. Again, with definition of
polynomial coefficients (of the 3-rd order) the measured values can be converted to engineering units.
Internal values that can be logged are: VRTC, VMAIN, VPOWER, VOUT, GSM signal and Atmospheric pressure.
All logged data will be stored on the internal SD card which comes with 512MB capacity and is enough for a few years of
data logging.
For optional communication to a PC the LOGBOX SE uses either its RS-232 communication port, the internal USB port or
the GSM modem. For longer physical data lines the RS-232 signals can be converted to RS-485 by using locally bought
RS-232 to RS-485 converters.
A Real Time Clock circuit keeps track of time and date and is powered from a standard C2032 lithium battery. Operational
life is more than 10.000 hours. The clock can be synchronised daily using the GSM modem with the right 2G GPRS SIM card.
For signalling and powering external devices the LOGBOX SE has a built-in output capable of handling a current up to
200mA.
Additionally, a precise reference voltage of 2.5VDC is available of which the exact value is printed on the calibration sheet
supplied with each unit and stored in non-volatile memory.
The LOGBOX SE offers 6 waterproof cable glands for feeding cables to the internal connectors like sensors, solar panel or
external power supply or battery.

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6 SPECIFICATIONS
6.1 Input and electrical
Differential inputs
Number of analog inputs 4 A9 – A12
Input ranges 8 19, 38, 78,156, 312, 625, 1250, 2500mV
Max. number of instruments without
temperature sensor 4 2-wire signal
Max. number of instruments with Pt100 1 2-wire signal & 4 wire Pt100 thermistor
Max. number of instruments with 10k NTC 4 2-wire signal & 2 wire 10k NTC to single ended
Max. voltage allowed on input 5V
Resolution 24bit
Single ended inputs
Number of analog inputs 4 AIN1 – AIN4
Input ranges 2 0 – 2.5V on AIN1 & AIN2
0 – 3V on AIN3 & AIN4
Max. number of 10k thermistors 4 2-wire
Max. voltage allowed on input 5V
Resolution 12bit
Digital inputs
Number of inputs 4 DIN1 – DIN4
Input selections 3 Time, Frequency, Counter
Max. voltage allowed 15V
Max. input frequency 1500Hz
Logic level 3V CMOS, DIN4 0.5V for CDS3
Serial inputs
Number of RS-485 inputs 8 Use one common RS-485 connection
Supported models 5 SMPxx, SGRxx, SHP1, SUVx, RT1, DustIQ, Lufft
WSxxx UMB, IMT MB silicon sensor
General specifications
Input offset differential max. 0.5µV
Inaccuracy differential 0.05%
Inaccuracy single ended 0.1%
Memory SD card 512MB included, 4GB max FAT formatted
And 16GB FAT32 formatted
Internal power supply 6x AA battery
Power connection (PWR) 4 – 24VDC General input for 6x AA batteries or other source
Solar power connection (SOLAR) 12 – 20VDC From optional solar panel
Battery power connection (BATT) 12VDC 12V Pb battery, max. charge 750mA
Charger connection (CHARGER) 6 – 13VDC Used to charge the 12V Pb battery
Battery out (BATOUT) 12V -750mA Constant power to drive instruments
Power out (PWROUT) Follows PWR Switched power max. 200mA
Power consumption From 6x AA battery
or PWR 1mA standby, 7mA short burst when storing data max. 100mA with GSM modem working
Doesn’t include powered instruments
Power via USB Possible Only with opened box, for logger setup
Temperature range -40 to 60ºC
Dimensions 170x145x50mm
Protection IP65
Mounting
⌀
45mm Pole / mast mounting
RTC accuracy (without synchronization) 10ppm
Time synchronization once a day over
internet If ModemInterval is not zero
GSM modem specifications
Model 2017-2018 2G GPRS only
Model 2019 4G with 2, 3G fall back depending on
operator
Cinterion MC75i
Cinterion PLS62-W
www.gemalto.com/m2m/solutions/downloads
www.gemalto.com/m2m/solutions/modules-
terminals/industrial-plus/pls62-w

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6.2 Power consumption estimates
For safe scenario’s it is advised to calculate with 50-60% of the mAh capacity as indicated on the battery used. This takes
into account the self-discharge of most batteries and the possibly needed peak current for the GSM modem.
Smart digital instrument need to remain powered all the time as the power-on sequence takes time and most instruments
need to reach a temperature equilibrium. The switched on instruments will have a significant impact on the power
consumption.
A Kipp & Zonen Smart instrument on average uses 8mA on low voltages (5-9V) and 4mA on higher voltages.
Tabel updated 20-03-2018 Valid for 12V power
Scenario
Instruments
Measurement
interval seconds
GSM data
transfer
LogboxSE and instrument
current in mA
mAh per day
LogboxSE
and instruments
1 Analog 60 None 0.15 3.6
2 Analog 1 None 1.5 36
3 Analog 1 Every 24 hr 1.51 37.7
4 Analog 1 Every hr 3.2 76
5 Smart digital 1x 1 None 7 168
6 Smart digital 2x 1 None 11 264
7 Smart digital 4x 1 None 19 456
8 Smart digital 4x 1 Every 24 hr 19.07 457
9 Smart digital 4x 1 Every hr 20.7 496
Tabel updated 20-03-2018 Valid for power from 6x AA battery
Scenario Instruments Measurement
interval seconds
GSM data
transfer
LogboxSE and instrument
current in mA
mAh per day LogboxSE
and instruments
1 Analog 60 None 0.15 3.6
2 Analog 1 None 1.5 36
3 Analog 1 Every 24 hr 1.51 37.7
4 Analog 1 Every hr 3.2 76
5 Smart digital 1x 1 None 11 264
6 Smart digital 2x 1 None 16 456
7 Smart digital 4x 1 None 35 840
8 Smart digital 4x 1 Every 24 hr 35.07 841
9 Smart digital 4x 1 Every hr 36.7 880
Running Smart instruments on 6x AA battery is not practical.
Estimated days of working time = mAh of batteries *50% ÷ (mAh per day LogboxSE and instruments)

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6.3 Hardware
The LOGBOX SE is based on single board design with minimal dimensions, weight and power consumption.
▲The original model with 2G GPRS modem
▲The 2019 model with 4G GSM modem
Thanks to clear layout the user can easily connect relatively large number of sensors. For better access to input
connections, connectors are divided by two or three and removable.
The mounting plate can be used to connect the LOGBOX SE to a mast of 45 mm or smaller.
Unused cable glands are closed with a plug.
For permanent installation it is possible to use four screws ⌀4mm for fixing, while retaining IP65 class protection.
The LOGBOX SE board has the following components and connectors:
Lithium battery, CR2032 - reserved for real time clock.
During normal operation the RTC is powered by the available power supply.
Off - On switch – small switch for turning the LOGBOX SE off (sleep except real time
clock). It is used when exchanging the SD card or when the data logger is not used.
EXC jumper – this jumper offers excitation for Pt-100 sensors. It connects a 3.9kΩ
resistor from the 2.5V reference voltage to AIN9+. If no Pt-100 is used, do not connect
it.
BATT MNG jumper - this jumper is used when your power supply is a 12Vdc solar panel
or charger input (5Vdc to 12Vdc). If this jumper is removed, the only power source
input is POWER and the control circuitry of the charger is disconnected. This leads to
minimum power consumption during operation.
Fig.3 Description of major parts
SD memory card – any SD memory card larger than 128MB can be used. The card is used only for data storage and is not
intended for more manipulation (deleting or other operations). The unit comes with an industrial grade 512MB FAT
formatted SD card.
GSM SIM card holder – this will take your full-size SIM card which must have appropriate internet data services.

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STATUS LED – this RED LED flashes every 5 seconds to indicate data logger operation (switched on and powered). This
feature is useful when long time between measurements is selected and the user needs indication that logger is operating.
BUSY LED - this GREEN LED is on when data is written to the SD card. Do not remove the card when this LED is on, as it will
result in unwanted open files and data loss.
SOLAR LED – this BLUE LED indicates charging of your 12V Pb battery from the CHARGER input. When the battery voltage
reaches its maximum value this indicator will flash, otherwise it will be on permanently. If there is no power on CHARGER
or SOLAR this indicator will be off.
POWER – the user can connect any type of power source (ZnMn, alkaline, NiCd, NiMH, lithium, lead acid battery, solar
panel, mains adapter) with output voltage in the range of 4Vdc – 24Vdc. The top lid can hold 6x AA battery.
PWROUT – switched power output for powering local sensors or instruments.
VREF – switched reference voltage of 2.5V for bridge or similar instruments. The exact voltage can be found on the
calibration sheet that came with the unit.
AIN1 to AIN4 – analog single ended inputs with 12 bit resolution. Input range is 0V to 2.5V for AIN1, AIN2 and 0V to 3.0V for
AIN3 and AIN4.
A9 + and - to A12 + and - – differential input pairs with 24 bit resolution. The inputs can set as unipolar or bipolar inputs
with range from 0…19mV (-19mV … +19mV bipolar) to 0…2.5V (-2.5V … +2.5V bipolar) by software.
GND – ground pins. All GND pins are electrically connected on the board. For analog inputs GND pins are separately routed
for best low noise performance.
DIN1 to DIN4 – digital inputs. Can be selected as frequency input, counter input or time of logical one input by software.
RX232_1 and TX232_1 – Serial line COM1 signals. Software configurable serial port for communication with serial sensors.
This COM1 is shared with the RS-485 port for SMART serial devices.
RS-485+ and RS-485B- – Serial line COM1 signals used for RS-485. Software configurable serial port for communication
with SMART serial devices (e.g. SMP-series).
RX232_2 and RX232_2 – Serial line COM2 signals. Software configurable serial port for sending reports with logged or
measured data and for communicating with the LOGBOX SE to check and change settings or read data.
BATOUT – output of power supply backed up by connected battery. This output is used for powering devices or sensors
which needs continuous power (e.g. wind speed sensor). It has deep discharge protection feature.
BATT – input for connecting 12Vdc lead acid battery. The battery is conditioned (charged by aprox. 350mA and protected
from deep discharge condition at about 10.5V). BATT MNG jumper must be inserted for this to function.
SOLAR – input for solar panel with nominal 12Vdc output. BATT MNG jumper must be inserted.
CHARGER – input for charger source with 5Vdc to 12Vdc output. BATT MNG jumper must be inserted.
ANTENNA – GSM/GPRS antenna for remote data transfer.
The instrument is mounted in a plastic enclosure (IP65 protection class) allowing outdoor installations. For smaller
measuring systems it is possible to use 6 pieces of AA battery (mignon) inside the battery compartment which is attached
to the lid of the enclosure. This results in a compact and portable solution using the LOGBOX SE.