Kirby Morgan 17A/B User manual

SuperLite®17A/B Helmet
Operations and Maintenance Manual
KMDSI Part # 100-001
Kirby Morgan Dive Systems, Inc.
1430 Jason Way
Santa Maria, CA 93455, USA
Telephone [phone], FAX [phone]
E-Mail: [e-mail], Web Site:www.KirbyMorgan.com
DANGER: Diving with compressed breathing gas is a hazardous activ-
ity. Even if you do everything right there is always the danger that you may
be killed or injured. No piece of diving equipment can prevent the possibility
that you may be killed or injured any time you enter the water.
Manual prepared by SaltShaker Marine Industries, Inc., Dive Lab, Inc., and KMDSI. 08/ 04.
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Document # 040809001, Aug. 2004
NOTE: This manual is the most current for the SuperLite 17A/B Helmet.It is page dated August 2004. Future changes
will be shown on page III and the changed pages will carry the date of change. Previous manuals may not reflect
these updates.
SuperLite, Band Mask, KMB, KMB Band Mask, Kirby Morgan, DSI, Diving Systems International, EXO, SuperFlow and DECA
are all registered trademarks of Kirby Morgan Dive Systems, Inc. Use of these terms to describe products that are not manufactured
by KMDSI is not permitted.
The two dimensional images (such as photographs and illustrations) of our products are © copyrighted and trademarks of Kirby
Morgan Dive Systems, Inc. The three dimensional forms of our products are trademark/trade dress protected.
© Copyright 1970-2003 Kirby Morgan Dive Systems, Inc.All rights reserved. This manual is made available for the express use of
owner of this Kirby Morgan product. No part of this manual may be reproduced, stored in any retrieval system, or transmitted, or
used in any form or by any means, whether graphic, electronic, mechanical, photocopy, or otherwise by technology known or
unknown, without the prior written permission of Kirby Morgan Dive Systems, Inc.
The SuperLite-17A/B helmet is CE Approved #16309-01HH and meets or exceeds all performance
and testing requirements of all government and non-government testing agencies throughout the
world. It is approved for use on all commercial and military work underwater. Only Kirby Morgan
masks and helmets have achieved the CR (Commerial Rated) mark, the highest United States of
America rating.

SUPERLITE-17 A/B
PAGE II © Copyright 1970-2004 Kirby Morgan Dive Systems, Inc.All rights reserved. Document # 040809001, Aug. 2004
WARRANTY INFORMATION
Kirby Morgan Dive Systems, Inc. warrants every new mask, helmet, or KMACAir Control System to be
free from defects in workmanship for a period of ninety (90) days from date of purchase. This warranty
covers all metal, fiberglass, and plastic parts. This warranty does NOT cover rubber parts, communica-
tions components, or headliners. In addition, due to the electrolytic nature of underwater cutting and
welding, chrome plating cannot be warranted when the diver engages in these activities.
Should any part become defective, contact the nearest authorized KMDSI dealer. If there is no dealer in
your area, contact KMDSI directly at [phone].You must have a return authorization from KMDSI
prior to the return of any item, Upon approval from KMDSI, return the defective part, freight prepaid, to
the KMDSI plant. The part will be repaired or replaced at no charge as deemed necessary by KMDSI.
This warranty becomes null and void if:
1) The product is not registered with KMDSI within ten (10) days of purchase.
2) The product has not been properly serviced and/or maintained according to the appropri-
ate KMDSI manual. In addition, the user is responsible to ensure that all product updates
as recommended by KMDSI have been performed.
3) Unauthorized modifications have been made to the product.
4) The product has been abused or subjected to conditions which are unusual or exceed the
product’s intended service.
NOTE: Be sure to complete the enclosed warranty card and return it to KMDSI immediately. No war-
ranty claims will be honored without a satisfactorily completed warranty card on file at KMDSI.

SUPERLITE-17 A/B
PAGE III
© Copyright 1970-2004 Kirby Morgan Dive Systems, Inc.All rights reserved. Document # 040809001, Aug. 2004
It is the responsibility of the owner of this product to register their ownership with Kirby Morgan Dive
Systems, Inc., by sending the warranty card provided. This card is to establish registration for any necessary
warranty work and as a means of communication that allows KMDSI to contact the user regarding this prod-
uct. The user must notify KMDSI of any change of address by the user or sale of the product.
All changes or revisions to this manual must be recorded in
this document to ensure that the manual is up to date.
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RECORD OF CHANGES

SUPERLITE-17 A/B
PAGE IV © Copyright 1970-2004 Kirby Morgan Dive Systems, Inc.All rights reserved. Document # 040809001, Aug. 2004
DANGER: Diving with compressed breathing gas is a hazardous activity. Even if you do
everything right there is always the potential for serious injury or death. No one piece of diving
equipment can prevent the possibility that you may be injured or killed any time you enter the water.
We do not herein make any effort to teach the principles of diving.The information in this manual is
intended for users of SuperLite helmets and persons that maintain or service SuperLite helmets.
Table of Contents
GENERAL INFORMATION CHAPTER 1.0
1.1 Introduction ........................................................................................................................................... 1
1.2 The Kirby Morgan Diving Helmets, Masks andAir Control System ................................................... 2
1.3 SuperLite 17A/B Design Features......................................................................................................... 5
1.4 Operational Specifications SuperLite-17A/B ....................................................................................... 5
1.5 General Description............................................................................................................................... 6
1.5.1 Helmet Shell .................................................................................................................................... 6
1.5.2 Gas Flow Systems ........................................................................................................................... 6
1.5.3 Emergency Gas Supply System....................................................................................................... 8
1.5.4 Helmet Attachment to the Diver...................................................................................................... 9
1.5.5 Sealing Arrangement ....................................................................................................................... 9
1.5.6 Reducing Carbon Dioxide ............................................................................................................... 9
1.5.7 Communications.............................................................................................................................. 9
1.5.8 Equalizing the Sinuses and Inner Ear .............................................................................................. 9
1.5.9 Face Port or Viewing Lens ............................................................................................................ 10
1.5.10 Latch Catch Assembly, Pull Pin .................................................................................................. 10
Chapter 2.0 OPERATING INSTRUCTIONS............................................................................................ 11
2.1 Introduction ......................................................................................................................................... 11
2.2 Design Purpose .................................................................................................................................... 11
2.3 First Use of SuperLite-17A/B ............................................................................................................. 12
2.3.1 Head Cushion ................................................................................................................................ 12
2.3.2 Trimming the Neck Dam (2) ......................................................................................................... 12
2.4 Pre Dress-In Procedure Utilize APPENDIX A2.3............................................................................... 13
2.4.1 Pre-Dive Visual Inspection ............................................................................................................ 13
2.5 Preparing the Helmet for Diving ......................................................................................................... 14
2.5.1 Clean Face Port.............................................................................................................................. 14
2.5.2 Check Moving Parts ...................................................................................................................... 14
2.5.3 Check Communications................................................................................................................. 14
2.5.4 One-way Valve Check ................................................................................................................... 14
2.6 Emergency Gas System (EGS)............................................................................................................ 14
2.7 Setting Up to Dive ............................................................................................................................... 16
2.7.1 Flushing Out the Umbilical ........................................................................................................... 16
2.7.2 Connecting the Helmet to the Umbilical ...................................................................................... 16
2.7.3 Opening the Helmet Breathing Gas Supply .................................................................................. 17
2.7.4 Fogging Prevention ....................................................................................................................... 18
2.7.5 Donning the SL-17, utilize Appendix A2.3 ................................................................................... 18
2.7.6 Testing the Breathing System ........................................................................................................ 22
2.8 Diving Procedures ............................................................................................................................... 22
2.8.1 Standing By to Dive ...................................................................................................................... 22
2.8.2 Attaching the Umbilical to the Harness......................................................................................... 22
2.8.3 Diver Dons Helmet........................................................................................................................ 22

SUPERLITE-17 A/B
PAGE V
© Copyright 1970-2004 Kirby Morgan Dive Systems, Inc.All rights reserved. Document # 040809001, Aug. 2004
2.8.4 Diver Check Gas Flow Systems .................................................................................................... 22
2.8.5 Communications Check................................................................................................................. 23
2.8.6 Diver Ready, Supervisor utilize appendix A2.4 ............................................................................ 23
2.8.7 Water Entry and Descent ............................................................................................................... 23
2.9 Emergency Procedures ........................................................................................................................ 23
2.9.1 Flooding......................................................................................................................................... 23
2.9.2 Inhalation Resistance..................................................................................................................... 24
2.9.3 Loss of Umbilical Pressure............................................................................................................ 24
2.9.4 Demand Regulator Free Flow........................................................................................................ 24
2.10 Post Dive Procedures,........................................................................................................................ 24
2.10.1 Removing the Equipment ............................................................................................................ 24
2.10.2 Removing the SuperLite-17 A/B ................................................................................................. 24
2.10.3 Storage of the Helmet Between Dives, ensure A2.6 is accomplished......................................... 25
CHAPTER 3.0 TROUBLESHOOTING .................................................................................................... 27
3.1 General................................................................................................................................................ 27
3.2 Communications Malfunction ............................................................................................................ 27
3.3 One Way Valve Malfunction............................................................................................................... 28
3.4 Side Block Malfunction...................................................................................................................... 28
3.5 Demand Regulator Malfunction ......................................................................................................... 29
3.6 Water Leakage Into Helmet ................................................................................................................ 30
3.7 EGS Valve Malfunction...................................................................................................................... 30
CHAPTER 4.0 INSPECTION MAINTENANCE TIMETABLE FOR SUPERLITE-17 A/B .............. 31
4.1 Daily Maintenance............................................................................................................................... 31
4.2 Monthly Maintenance.......................................................................................................................... 31
4.3 Annual or 400 Operating Hours........................................................................................................... 31
SECTION 5.0 GENERAL PREVENTATIVE MAINTENANCE............................................................ 33
5.1 Introduction ......................................................................................................................................... 33
5.2 Required Tools, Cleaning Agents, Lubrication....................................................................................33
5.3 General Cleaning and Inspection procedures ......................................................................................35
5.3.1 O-Ring Removal/Inspection/Cleaning and Lubrication:...............................................................35
5.3.2General Cleaning Guidelines:......................................................................................................... 36
5.3.2.1 Detergent Solution for General Cleaning and Leak Detector Use: ............................................ 36
5.3.2.2 Acidic Cleaning Solution and Procedures: ................................................................................. 36
5.3.2.3 Germicidal Cleaning Solutions and Procedure:.......................................................................... 36
5.4 Daily Maintenance/Lubrication........................................................................................................... 37
5.5 Monthly Maintenance.......................................................................................................................... 39
5.5.1 Yoke/Neck clamp Assembly .......................................................................................................... 39
5.5.2 Helmet O-Ring .............................................................................................................................. 39
5.5.3 Head Cushion ................................................................................................................................ 39
5.5.4 Communications Inspection .......................................................................................................... 39
5.5.5 Lubricate Nose Block O-Rings (105, 106 (2)) .............................................................................. 39
5.5.6 Emergency Valve Assembly (58)................................................................................................... 40
5.5.7 Steady Flow/Defogger Valve (32-41)............................................................................................ 40
5.5.8 Bias Device (138c) ........................................................................................................................ 40

SUPERLITE-17 A/B
PAGE VI © Copyright 1970-2004 Kirby Morgan Dive Systems, Inc.All rights reserved. Document # 040809001, Aug. 2004
CHAPTER 6 BREATHING SYSTEM MAINTENANCE AND REPAIRS............................................ 41
6.1 Introduction ......................................................................................................................................... 41
6.2 One-way Valve .................................................................................................................................... 41
6.2.1 Disassembly of the One-way Valve............................................................................................... 41
6.2.2 Reassembly of the One-way Valve................................................................................................ 42
6.3 Side Block Assembly........................................................................................................................... 43
6.3.1 General........................................................................................................................................... 43
6.3.2 Side block Assembly Removal ...................................................................................................... 43
6.3.2.1 Removal of Bent Tube Assembly (17B).................................................................................. 43
6.3.2.2 Disconnecting the Hose Assembly (17A)................................................................................ 44
6.3.3 Separating the Side Block Assembly (70a/b) from the Helmet Shell (92).................................... 44
6.3.4 Side block Assembly Replacement................................................................................................ 45
6.4 Defogger Valve .................................................................................................................................... 46
6.4.1 Disassembly of the Defogger Valve (32-41) ................................................................................. 46
6.4.2 Cleaning and Lubricating use Section 5.3.2 .................................................................................. 47
6.4.3 Reassembly of the Defogger Valve ............................................................................................... 47
6.5 Emergency Valve Assembly (58)......................................................................................................... 48
6.5.1 Disassembly of the Emergency Valve Assembly (58)................................................................... 48
6.5.2 Cleaning (See Section 5.3.2 and Lubricating section 5.3.1).......................................................... 49
6.5.3 Reassembly of Emergency Valve (50)........................................................................................... 50
6.6 Bent Tube Assembly............................................................................................................................ 51
6.6.1 General........................................................................................................................................... 51
6.6.2 Removal of the Bent Tube Assembly ............................................................................................ 51
6.6.3 Inspection of Bent Tube Assembly................................................................................................ 52
6.6.4 Reinstallation of Bent Tube Assembly .......................................................................................... 52
6.7 Hose Assembly (SL-17A only)............................................................................................................ 52
6.7.1 Hose Assembly Removal............................................................................................................... 52
6.7.2 Hose Assembly Inspection “A style side block” ........................................................................... 52
6.7.3 O-Ring Replacement ..................................................................................................................... 53
6.7.4 Hose Assembly Replacement ........................................................................................................ 53
6.8 Demand Regulator............................................................................................................................... 53
6.8.1 Demand Regulator Test for Correct Adjustment, Regulator Fully Assembled: ............................ 53
6.8.2 Inspection of Regulator Body Interior........................................................................................... 54
6.8.3 Demand Regulator Bias Adjustment Servicing, Demand Regulator on the Helmet. .................... 55
6.8.4 Reassembly of Adjustment System ............................................................................................... 56
6.8.5 Demand Regulator Assembly Removal From Helmet .................................................................. 57
6.8.6 Disassembly of the Demand Regulator ......................................................................................... 57
6.8.7 Inspection of Demand Regulator Parts.......................................................................................... 58
6.8.8 Cleaning and Inspection of Demand Regulator Parts.................................................................... 59
6.8.9 Reassembly of the Demand Regulator .......................................................................................... 59
6.8.10 Tuning the Regulator ................................................................................................................... 61
Important Notes on RegulatorAdjustment........................................................................................... 62
6.8.11 Regulator Steady Flows When Pressured Up - Key items to check per Section 6.8.10.............. 63
6.8.12 Regulator has Low or No Flow When Pressurized ..................................................................... 63
6.8.13 Unexplained Demand Regulator Free Flow: ............................................................................... 63
6.9 Oral/Nasal............................................................................................................................................ 64
6.9.1 Oral/Nasal Removal ...................................................................................................................... 64
6.9.2 Inspection of Oral/Nasal................................................................................................................ 64
6.9.3 Oral/Nasal Replacement ................................................................................................................ 64
6.10 Whisker‘ Exhaust Systems: ............................................................................................................... 64
6.10.1 Standard Old Style Single Exhaust Whisker‘ PN# 510-554 ....................................................... 65
6.10.2 Reinstalling the Whisker ............................................................................................................. 66
6.10.3 Double Exhaust Whisker Cleaning and Overhaul, Whisker PN# 525-102 ................................ 66

SUPERLITE-17 A/B
PAGE VII
© Copyright 1970-2004 Kirby Morgan Dive Systems, Inc.All rights reserved. Document # 040809001, Aug. 2004
6.10.4 Tri-Valve Exhaust® Whisker....................................................................................................... 68
6.11 Exhaust Assembly.............................................................................................................................. 70
6.11.1 Main Exhaust Valve Removal ..................................................................................................... 70
6.11.2 Main Exhaust Valve Replacement ............................................................................................... 70
6.11.3 Main Exhaust Body ..................................................................................................................... 70
6.11.4 Main Exhaust Body Replacement ............................................................................................... 71
6.12 Overpressure Relief / Bleed Valve Overhaul Procedure: .................................................................. 71
6.12.1 Overpressure Relief Valve ........................................................................................................... 71
6.12.2 Overpressure Relief Valve Disassembly and Cleaning: ..............................................................72
6.12.3 Overpressure Relief Valve Reassembly:...................................................................................... 72
6.12.4 Overpressure Relief Valve Lift Check/Setting: ........................................................................... 72
CHAPTER 7.0 CORRECTIVE MAINTENANCE................................................................................... 75
7.1 General................................................................................................................................................. 75
7.2 Yoke/Neck Clamp Assembly (14) and Helmet Shell (92) Inspection ................................................. 75
7.3 Nose Block Assembly.......................................................................................................................... 76
7.3.1 Nose Block Assembly Removal .................................................................................................... 76
7.3.2 Nose Block Device Replacement .................................................................................................. 76
7.4 Handle and Weights ............................................................................................................................. 76
7.4.1 Handle Removal ............................................................................................................................ 76
7.4.2 Handle Replacement...................................................................................................................... 77
7.4.3 Weight Removal ............................................................................................................................ 77
7.4.4 Weight Replacement ...................................................................................................................... 78
7.5 Alignment Sleeve................................................................................................................................. 79
7.5.1 Sleeve Removal and Inspection..................................................................................................... 79
7.5.2 Sleeve Replacement....................................................................................................................... 79
7.6 Port Retainer ........................................................................................................................................ 79
7.7 Face Port .............................................................................................................................................. 79
7.7.1 General........................................................................................................................................... 79
7.7.2 Face Port and Nose Block Device Removal.................................................................................. 79
7.7.3 Face Port and Nose Block Replacement........................................................................................ 80
7.7.4 Special Note Regarding Ports........................................................................................................ 82
7.8 Communications System ..................................................................................................................... 82
7.8.1 General........................................................................................................................................... 82
7.8.2 Earphone Inspection ...................................................................................................................... 82
7.8.3 Microphone Removal and Replacement........................................................................................ 82
7.8.4 Earphone Removal and Replacement............................................................................................ 83
7.8.5 Waterproof Connector ................................................................................................................... 83
7.8.5.1 Connector Removal .................................................................................................................... 84
7.8.5.2 Connector Replacement.............................................................................................................. 84
7.8.6 Communications Posts .................................................................................................................. 84
7.8.6.1 Communications Post Removal ................................................................................................. 84
7.8.6.2 Communications Post Replacement ........................................................................................... 84
7.9 Neck Clamp/Yoke Assembly ............................................................................................................... 85
7.9.1 Yoke ............................................................................................................................................... 85
7.9.1.1 Yoke Removal and Disassembly ............................................................................................. 85
7.9.1.2 Yoke Replacement and Reassembly ........................................................................................ 86
7.9.2 Latch Catch Assembly ................................................................................................................... 86
7.9.2.1 Latch Catch Mechanism Disassembly..................................................................................... 86
7.9.2.2 Latch Catch Mechanism Reassembly...................................................................................... 87
7.9.3 Neck Clamp Assembly ..................................................................................................................... 87
7.9.3.1 Neck Clamp Assembly Adjustment /Inspection ......................................................................... 87

SUPERLITE-17 A/B
PAGE VIII © Copyright 1970-2004 Kirby Morgan Dive Systems, Inc.All rights reserved. Document # 040809001, Aug. 2004
7.9.4 Neck Dam ........................................................................................................................................... 89
7.9.4. Neck Dam Replacement Pre-84 and Cold Water Type Neck-Dam Installation ........................... 89
7.10 O-Ring Seal Replacement .............................................................................................................. 92
7.11 Head Cushion Foam Replacement.................................................................................................. 93
CHAPTER 8 ACCESSORIES..................................................................................................................... 95
8.1 Introduction ......................................................................................................................................... 95
8.2 Hot Water Shroud Installation Procedures .......................................................................................... 95
8.3 Low Pressure Inflator Hose ................................................................................................................. 97
8.4 Weld Lens & Weld Shield Assemblies ................................................................................................ 98
8.5 Use of Quick Disconnect..................................................................................................................... 99
8.6 Double Exhaust Installation................................................................................................................. 99
Table of Equivalents ..................................................................................................................................... 103
APPENDICES
APPENDIX 1 Torque Specifications..................................................................................................... 104
APPENDIX A2 Maintenance and Inspection Procedures........................................................................ 105
APPENDIX A2.1 Overhaul, Maintenance, and Inspection Checklist......................................................... 107
APPENDIX A2.2 Monthly Inspection and Maintenance Checklist ............................................................ 115
APPENDIX A2.3 Helmet and Emergency Gas System Daily Setup and Functional Checklist ................. 122
APPENDIX A2.4 Supervisor’s Equipment Checks Prior to Entry into Water............................................ 127
APPENDIX A2.5 Supervisor’s In-Water Checks........................................................................................ 130

SUPERLITE-17 A/B
PAGE IX
© Copyright 1970-2004 Kirby Morgan Dive Systems, Inc.All rights reserved. Document # 040809001, Aug. 2004
DEFINITION OF SIGNALWORDS USED IN THIS MANUAL
For your protection, pay particular attention to items identified by signal words in this manual. These terms are identified
as, CAUTION, WARNING AND DANGER. It is especially important for you to read and understand these sections.
DANGER:This word indicates an imminently hazardous situation, which if not avoided, could
result in death or serious injury.
WARNING:This word indicates a potentially hazardous situation, which, if not avoided, could
result in death or serious injury.
CAUTION:This word indicates a potentially hazardous situation, which if not avoided, may
result in minor or moderate injury. It may also be used to alert against unsafe practices.
If English is not your native language and you have any difficulty understanding the language of any warnings as they
appear in the manual, please have them translated.
WARNING: Este é um aviso importante. Queira mandá-lo traduzir.
WARNING: Este es un aviso importante. Sirvase mandario traducir.
WARNING: Quest è un avviso importante.Tradurlo.
WARNING: Ceci est important.Veuillez traduire.
WARNING: Diese Mitteilung ist wichtig. Bitte übersetzen lassen.
If you have any questions concerning this manual or the operation of your helmet, contact KMDSI [phone] or
by Email at [email protected] or Dive Lab Inc. [phone] or at [email protected]
IMPORTANT: A word about this manual. We have tried to make this manual as comprehensive and factual
as possible. We reserve the right however, to make changes at any time, without notice, in prices, colors, materials,
equipment, specifications, models and availability. Since some information may have been updated since the time of
printing, please contact your local KMDSI dealer if you have any questions. Periodically KMDSI Operations and
Maintenance Manuals are reviewed. Any updates/changes will be posted on the KMDSI website and may be down-
loaded for insertion/correction.
Important Safety Information:
This SuperLite 17 diving helmet is intended for use by trained divers who have successfully completed a recognized
training course in surface supplied diving.
WARNING: Follow all the instructions in this manual carefully and heed all safety precau-
tions. Improper use of this diving helmet could result in serious injury or death.

SUPERLITE-17 A/B
PAGE X © Copyright 1970-2004 Kirby Morgan Dive Systems, Inc.All rights reserved. Document # 040809001, Aug. 2004
DANGER: Kirby Morgan Dive Systems, Inc. (KMDSI) warns all divers who use the SuperLite
17A/B diving helmet to be sure to use only KMDSI original parts from a KMDSI authorized dealer.
Although other parts, O-rings and fittings may appear to fit on the SuperLite 17A/B diving helmet,
they may not be manufactured to the same standards maintained by KMDSI.The use of any parts
other than KMDSI original parts may lead to equipment failure and accidents.
DANGER: Diving in waters that are chemically, biologically, or radiologically contaminated is
extremely hazardous. Although the SuperLite 17A/B diving helmet may be adapted for use in some
contaminated environments, special training, equipment, and procedures are necessary. Do not
dive in a contaminated environment unless you have been thoroughly trained and equipped for this
type of diving.
Read this manual before using or maintaining the helmet, even if you have experience with other diving helmets. If
you have purchased the helmet new from a dealer, be sure to send in the warranty registration card so we may
keep you informed of any safety notices that affect this product. If you resell or loan this helmet to another diver,
be sure this manual accompanies the helmet and that the person reads and understands the manual. In addition to the
manual a log book should be used to log all repairs, maintenance and use.
DANGER: Diving is a life threatening occupation. Even if you do everything right you can
still be killed or injured. None of the models of Kirby Morgan helmets or masks can prevent acci-
dents, injuries or death due to improper training, poor-health, improper supervision, improper job
requirements, improper maintenance or acts of God.
WARNING:This helmet was completely checked and should be ready to dive as it was
shipped from the factory. However, it is always the diver’s responsibility to check all the compo-
nents of the helmet prior to diving.
WARNING: Any and all fiberglass repairs done to this helmet MUST be done by a KMDSI
factory trained repair facility. Painting is not recommended by KMDSI. Furthermore, many diving
companies will not allow painted helmets to be used because painting can mask previous fiber-
glass damage. KMDSI certified technicians are not responsible for certifying helmets free from
damage during annual overhauls. Helmet shells can be re-gel coated by authorized/certified KMDSI
trained technicians that have received fiberglass training by KMDSI. Helmets that are to be painted
for cosmetic purposes, should be first, certified free of fiberglass damage by an authorized KMDSI
technician certified in fiberglass repair. A log entry should be made in the helmet log that the hel-
met was free of damage prior to painting. Keep in mind other KMDSI technician can refuse to work
on helmet shells that have previously been painted or repaired by non KMDSI certified persons.
This manual is supplied to the original purchaser of this helmet. If you have any questions about the use of the helmet
or you need another copy of this manual, Part Number 100-001, contact KMDSI or your nearest KMDSI dealer or
may be downloaded free from the KMDSI website at www.KirbyMorgan.com. If you have any questions regarding
the use, maintenance, or operation of this helmet, contact KMDSI at [phone], fax: [phone], or e-mail:
[email protected].