Kirby Bale Wagon Installation guide

VII-MMIX Page 1
OPERATION AND MAINTENANCE
MANUAL
TRUCK AND TRAILER MOUNTED
B A L E
W A G O N
Kirby Manufacturing
P.O. Box 989
Merced, California; 95341-0989
[phone] Kirby Mfg.
TRAILER
MOUNTED

VII-MMIX Page 2
TABLE OF CONTENTS
I. WARRANTY
II. CHECKLIST / SIGN-OFF SHEET
1.0 SAFETY PROCEDURES
2.0 BALEWAGON STRUCTURE, TRAILER & SUBFRAME
3.0 BEATERS, SHAFTS, AND BEARINGS
4.0 MAIN DRIVE SPROCKETS AND CHAINS
5.0 GEARBOXES
6.0 DRIVELINES AND POWER TAKEOFFS
7.0 MAIN HYDRAULIC SYSTEM
8.0 LUBRICATION AND MAINTENANCE
9.0 PREVENTIVE MAINTENANCE SCHEDULE.
10.0 ELECTRONIC SCALES AND LOADCELLS
11.0 EQUIPMENT OPERATIONS
12.0 SPARE PARTS

        
         
                                                             
! " # " $ % & ' ( ! " ) ( * ) + , - ' & " , ( ! & " ) . / $ " 0 1 / ) 2 3 4 & # ' - - 5 6 7 ! , 3 + , ( ' # , $ % ' ) " ) 4 &
         8     9         :                 ;                   
  : " ) " ( $ " % * % < " * = " ) , % * ) 4 & + , ( ' , - 0 % < " > , ) ) , ( % 3 " ? % "     @ A    :  
       :   
 :   ;                        8   ;     :   9                        B    
   C           B    ;                         ;                     
 :    :                                                         
 :  ; ;             C      :  ;                        :          ;
        8              
              :            :                          :   D  
            8  B  :  ; ;      :             8           :      :             
   ;           8                   B  :      :        8             :  ; ;
     ;       ;        :    :       :      :     B           ;    
        B         B  :     B :      ;               E   ;              
       C    F :  8     ; ;       E G H F             8              ;      
         :    
 :            :  ; ;                                 ;    ;      
      ;   C              B ;           I   J                 :        
     ;               ;                            :         
$ * ( % ) , ) 3 % * K * * ! & , # " % 3 , ( ! ' & " , & / ( ! / $ , % " ! / ( % < " * = " ) , % * ) 4 & + , ( ' , - 0
          ;                                :   D     J       
 :             ;          :    J            ;                 :  : 
  ;                                              
L M N O P Q R S R M T U N V O W X Y R O X Z V [ \ N \ O X ] T M M T X R ^ _ E ` a b ` c d e f g h i g g i j d k ` l m j n ` g G H n i o l F
X Y R N p L Y M R Q O W ] T M M T X R ^ R Y q N U T V O \ _ R Q N ] T M M T X R ^ r s t u q N M N P O W R N M N \ ] O R Q O X v w
x y z t Y L \ N V O U N M ^ Y L N { [ O | } N X R ~ R Y M N P O W R N M ^ Y [ M N { [ O | } N X R _ | V N T W N L O V V Y [ R R Q N
Z Q N Z  V O W R  W O P X  Y L L W Q N N R T X \ } T O V O R R Y  O M q ^ } L P ~ O X Z ~
                        
         
         ¡        ¢  £ ¤ ¥ ¦ § ¨   
 m l k j ` l l  i © ` ª « « « « « « « « « « « « « « « « « « « « « « « « « « « « « «  i d ` ª « « « « « « « « « « « « « « « « « « « « « « « « «
 fn`¬ oc`ª ««««««««««««««««««««««««««««««««  `gki¬ fª «««««««««««««««««««««
 ® ¯ ° ± ² ³ ´ µ ¶ · ¸ ² ¹ ² ® º » ¼ ½ ¾ ° ¿ À Á Á Â

VII-MMIX Page 4
II. CHECKLIST / SIGN-OFF SHEET
THIS WARRANTY MUST BE REGISTERED WITHIN 15 DAYS OF
DELIVERY OF EQUIPMENT
The Kirby Warranty is valid only after the “CHECKLIST / SIGN-OFF SHEET”has been
completed and signed by the Dealer/Salesperson and understood and signed by the Owner or
his/her Representative, and the completed form is received at Kirby Manufacturing Inc. (within
15 days).
The Salesperson/Dealer has reviewed the following sections in this “Operation /
Maintenance Manual” with me and I completely understand the material in its entirety. Have all of
the following sections of this manual been presented to me?
(If yes, put a check mark in the appropriate boxes below)
□ SAFETY PROCEDURES
□ BALEWAGON STRUCTURE, TRAILER AND SUBFRAME
□ BEATERS, SHAFTS, AND BEARINGS
□ SPROCKETS AND CHAINS
□ GEARBOXES
□ DRIVELINES AND POWER TAKEOFFS
□ MAIN HYDRAULIC SYSTEM
□ LUBRICATION AND MAINTENANCE
□ ELECTRONIC SCALES AND LOADCELLS
□ EQUIPMENT OPERATIONS
□ SPARE PARTS
Dealer/Salesperson Owner/Representative
Print name: ____________________________ Print name: ____________________________
Sign: _________________________________ Sign: _________________________________

VII-MMIX Page 5
1.0 SAFETY PROCEDURES
When inspecting the machine all power must be shut off and secured.
Do not attempt to work on machine when machine is running.
Caution must be used when checking rotating parts under power. It is advisable to have two (2)
persons present when checking for safety. The second person should be positioned by a stop
switch so the machine can be stopped immediately in case of an emergency.
Do not leave machine unattended while in operation.
Be sure all guards and safety devices are in place.
Scale service requires special cautions-See section 10
Caution: The tractor power take-off (PTO) drive line should be removed from the tractor and the
key removed prior to servicing or working on the trailer mount unit.
Caution: The truck engine should be shut off: keys removed and P.T.O. disengaged when
servicing or working on the truck mount unit.
SAFE OPERATIONS:
Operation of this Bale Wagon shall be limited to competent and experienced personnel. In
addition, anyone who will operate or work around a Bale Wagon must use good common sense. In
order to be qualified, he or she must also know and meet all other qualifications, such as:
1. Some safety regulations specify that no one under the age of sixteen (16) may operate power
machinery. It is your responsibility to know what these regulations are in your area and/or
situation.
2. Current OSHA regulations state in part: At the time of initial assignment and at least annually
thereafter, the employer shall instruct EVERY employee in the safe operation and servicing of all
equipment with which the employee is, or will be involved.
3. Unqualified personnel are to STAY OUT OF THE WORK AREA.
4. A person who has not read and understood or been explained all operating and safety
instructions are not qualified to operate the machinery.
FAILURE TO READ THIS BALE WAGON MANUAL AND ITS SAFETY
INSTRUCTIONS ARE A MISUSE OF THE EQUIPMENT.

VII-MMIX Page 6
SAFETY
IMPORTANT SAFETY PRECAUTIONS
These operating and maintenance instructions contain safety information to:
•Make you aware of the hazards associated with the machine,
•Inform you of the risk of injury associated with those hazards, and
•Tell you how to avoid or reduce the risk of injury.
TAKE NOTE: THE BELOW SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS
MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING
YOUR PERSONAL SAFETY AND THE SAFETY OF OTHERS. FAILURE TO FOLLOW
THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.
THIS SYMBOL MEANS:
-ATTENTION
-BECOME ALERT
-YOUR SAFETY IS INVOLVED
SIGNAL WORDS: Note the use of the signal words DANGER, WARNING, and CAUTION
with the safety messages. The appropriate signal word for each has been selected using the
following guidelines:
DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in serious
injury or death. This signal word is to be limited to the most extreme situations typically for
machine components which, for functional purposes, cannot be guarded.
WARNING: Indicates a potentially hazardous situation that, if not avoided, will result in serious
injury or death, and includes hazards that are exposed when guards are removed. It may also be
used to alert against unsafe practices.
CAUTION: Indicates a potentially hazardous situation that, if not avoided, may result in minor or
moderate injury. It may also be used to alert against unsafe practices.
If you have questions not answered in this manual or require additional copies or the manual is
damaged, please contact your dealer or Kirby Manufacturing, P.O. Box 989, Merced,
California; Phone number (209)-723-0778.

VII-MMIX Page 7
OPERATING PRECAUTIONS & INSTRUCTIONS
A. Check to see that no obstructions are present in the Bale Wagon prior to start up.
B. Before loading, run the Bale Wagon empty and check all operations.
C. Do not overload the Bale Wagon.
Maximum load is 4 BALES (1 TON EACH) FOR a 20 FT BALEWAGON.
Maximum load is 6 BALES (1 TON EACH) FOR a 28 FT BALEWAGON.
Maximum load is determined by weight, not volume.
D. Be sure all shields are in place before operation.
E. Use common sense when operating equipment.
ALWAYS REMEMBER SAFETY FIRST: The careful operator is the best operator. Most
accidents are caused by human error.
Certain precautions must be observed to prevent the possibility of injury or death.
DO NOT ALLOW PERSONNEL OTHER THAN THE TRAINED AND
QUALIFIED OPERATOR NEAR THE MACHINE.
NEVER START MACHINE UNTIL ALL GUARDS AND SAFETY SHIELDS ARE
IN PLACE.
DO NOT CLEAN, ADJUST OR LUBRICATE THE MACHINE WHILE IT IS IN
MOTION, (ALWAYS turn off and remove keys prior to performing maintenance on
the machine)
BEFORE STARTING TRACTOR ENGINE, BE SURE PTO SHIELDS TURN
FREELY.
LOOSE OR FLOPPY CLOTHING SHOULD NOT BE WORN BY ANYONE NEAR
THE MACHINE.

VII-MMIX Page 8
EQUIPMENT SAFETY GUIDELINES
Safety is a key concern when designing and developing a new piece of equipment. Designers and
manufacturers build in as many safety features as possible. However, every year many accidents
occur which could have been avoided by a few seconds of thought and a more careful approach to
handling equipment. You, the operator, can avoid many accidents by observing the following
precautions in this section. To avoid personal injury, study the following precautions and insist
those working with you or for you, follow them. Perform regular safety audits to ensure
adherence.
In order to provide a better view, certain photographs or illustrations in this manual may show an
assembly with a safety shield removed. However, equipment should never be operated in this
condition. Keep all shields in place. If shield removal becomes necessary for repairs, replace the
shield prior to use.
Replace any CAUTION, WARNING, DANGER or instruction safety decal that is not readable
or is missing.
Do not attempt to operate this equipment under the influence of drugs or alcohol.
Review the safety instructions with ALL users annually.
This equipment is dangerous to children and persons unfamiliar with its operation. The operator
should be a responsible adult familiar with farm machinery and trained in this equipment’s
operations. Do not allow personnel to operate or assemble this unit until they have read this
manual and have developed a thorough understanding of the safety precautions and of how it
works.
To prevent injury or death, use a tractor equipped with a Roll Over Protective System (ROPS). Do
not paint over, remove or deface any safety signs or warning decals on your equipment. Observe
all safety signs and practice the instructions on them.
Never exceed the limitations of a piece of machinery, in its ability to do a job, or to do so
Safely! If in question - DON’T TRY IT!
LIGHTING AND MARKING
It is the responsibility of the customer to know the lighting and marking requirements of the local
highway authorities and to install and maintain the equipment to provide compliance with the
regulations. Add extra lights when transporting at night or during periods of limited visibility.

VII-MMIX Page 9
KEEP ALL SHIELDS IN PLACE
Do not operate Bale Wagon without safety shields in place.
Rotating parts can crush or dismember causing personal injury or
death.
Disconnect PTO driveline before removing shields for adjustment
or service.
OPERATE BALE WAGON SAFELY
Rotating parts can entangle or strike people, resulting in
personal injury or death.
Never enter a Bale Wagon while in operation.
Operate the Bale Wagon from the operator’s seat only.
Do not exceed load capacity of the Bale Wagon. (See loading
instructions).
Reduce speed when turning or traveling on rough terrain.
Avoid traveling over or near loose fill, rocks, ditches or holes.
Keep transmissions in gear when traveling downhill.
KEEP RIDERS OFF BALE WAGON
Keep riders off.
Riders are subject to injury such as being struck by foreign objects,
falling into the Bale Wagon and by being thrown off. Riders
also obstruct the operator’s view, resulting in the machine
being operated in an unsafe manner.
MOVING PARTS KEEP
ALL SHIELDS IN PLACE
BEWARE OF
KM 01
Disengage PTO before
servicing, cleaning, or
clearing a clogged machine.
Stay off machine when it's
running.
Machine can be hazardous
in the hands of an
UNFAMILIAR, UNTRAINED, or
COMPLACENT operator.
Don't risk INJURY or DEATH.
KM 09

VII-MMIX Page 10
STAY CLEAR OF ROTATING DRIVELINES
Entanglement in rotating driveline can cause serious injury or
death.
Keep tractor master shield and driveline shields in place at all
times. Make sure rotating shields turn freely.
Wear close fitting clothing. Stop the engine and be sure PTO
driveline is stopped before making adjustments, connections, or
cleaning out PTO driven equipment.
AVOID HIGH-PRESSURE FLUIDS
Escaping fluid under pressure can penetrate the skin causing serious
injury or death.
Avoid the hazard by relieving pressure before disconnecting hydraulic
or other lines. Tighten all connections before applying pressure.
Search for leaks with a piece of cardboard. Protect hands and
body from high pressure fluids.
If an accident occurs, see a doctor immediately. Any fluid injected
into the skin must be surgically removed within a few hours
or gangrene may result. Doctors unfamiliar with this type of injury
should reference a knowledgeable medical source.
SERVICE AND ADJUSTMENT
OF HYDRAULIC SYSTEM
SHOULD ONLY BE PERFORMED
BY QUALIFIED PERSONNEL.
IMPROPER ADJUSTMENT COULD
CAUSE SERIOUS INJURY,
DAMAGE TO SYSTEM,
AND VOID WARRANTY.
DO NOT WORK ON
WITHOUT DISCONNECTING
POWER SOURCE
KM 07

VII-MMIX Page 11
PREPARING TRACTOR FOR TRAILER BALE WAGON
IMPORTANT: Drive components can be damaged from excessive speed. Do not operate tractor
at speeds in excess of recommended PTO rpm.
This Bale Wagon may be equipped with either a 1000 RPM or a 540 RPM driveline.
Match tractor PTO with the Bale Wagon driveline.
IMPORTANT: To prevent driveline damage, adjust tractor drawbar to recommended setting.
Disengage power to tractor PTO before turning tractor.
Remove clevis if equipped. Turn offset drawbar down.
Adjust drawbar length.
ADJUST TRAILER HITCH CLEVIS
Bale Wagon should be approximately level when attached to tractor.
SAFETY DECAL CARE
Keep safety decals and signs clean and legible at all times.
Replace safety decals and signs that are missing or have become illegible.
Replaced parts that displayed a safety sign should also display the current sign.
Safety decals or signs are available from your dealer or Kirby Manufacturing.

VII-MMIX Page 12
REPLACEMENT SAFETY DECALS
Immediately replace all and any worn or damaged Safety Decals. When ordering replacement
decals please provide the unit’s serial and model number.
Figure A Figure B
DANGER, Rotating Parts WARNING, Run-Away Hazard
Part No. KM-09 Part No. W-300
Figure C Figure D
WARNING, To prevent Serious Injury WARNING, Crushing Hazard
Part No. W-100 Part No. W-200
Disengage PTO before
servicing, cleaning, or
clearing a clogged machine.
Stay off machine when it's
running.
Machine can be hazardous
in the hands of an
UNFAMILIAR, UNTRAINED, or
COMPLACENT operator.
Don't risk INJURY or DEATH.
KM 09
down steep grades.
RUN-AWAY HAZARD
To prevent serious injury or death:
Shift to lower gear before going
Keep towing vehicle in gear at
Never exceed a safe travel speed.
all times.
W-300
To prevent serious injury or death:
Read and understand owner's
manual before using. Review safety
precautions annually.
No riders allowed when transporting.
Securely attach to towing unit. Use
a high strength appropriately sized
hitch pin with a mechanical retainer
and attach safety chain.
Do not exceed 20 mph (33kph).
Slow down for corners and rough
terrain.
Do not drink and drive.
Before moving running gear, be sure
required lights and reflectors are
installed and working.
Before maintenance or repair, stop
vehicle, set parking brake, and
remove ignition key.
Place safety stands under frame and
chock wheels before working on
tires or running gear.
Maintain wheel bolts at torque as
recommend in the manual.
If equipped with brakes, maintain
proper adjustment. W-100
CRUSHING HAZARD
To prevent serious injury or death:
Keep hands and body out of hitch
area when attaching towing vehicle.
Keep body clear of crush point
between towing vehicle and load. W-200

VII-MMIX Page 13
REPLACEMENT SAFETY DECALS; (cont.)
Figure E Figure F
DANGER; use only authorized WARNING; service and adjust
Part No. KM-02 Part No. W-100
Figure G Figure H
Danger; beware of moving parts IMPORTANT; keep area between
Part No. KM-01 Part No. N/A
Figure I
BE CAREFUL; keep all shields in place
Part No. KM-10
USE ONLY AUTHORIZED
KIRBY SHEAR PINS
KM-02
SERVICE AND ADJUSTMENT
OF HYDRAULIC SYSTEM
SHOULD ONLY BE PERFORMED
BY QUALIFIED PERSONNEL.
IMPROPER ADJUSTMENT COULD
CAUSE SERIOUS INJURY,
DAMAGE TO SYSTEM,
AND VOID WARRANTY.
8. MAKE CERTAIN EVERYONE IS CLEAR OF MACHINE BEFORE STARTING ENGINE
LUBRICATE, CLEAN OR UNCLOG MACHINES, UNLESS OTHERWISE SPECIFICALLY
7. USE FLASHING WARNING LIGHTS WHEN OPERATING ON HIGHWAYS EXCEPT
1. KEEP ALL SHIELDS IN PLACE.
WHEN PROHIBITED BY LAW.
OBSERVATION IS PROVIDED.
5. KEEP OFF EQUIPMENT UNLESS SEAT OR PLATFORM FOR OPERATION AND
4. KEEP HANDS, FEET AND CLOTHING AWAY FROM POWER DRIVEN PARTS.
3. WAIT FOR ALL MOVEMENT TO STOP BEFORE SERVICING THE MACHINE.
RECOMMENDED IN THE "OPERATORS MANUAL".
2. STOP ENGINE BEFORE LEAVING OPERATOR'S POSITION TO ADJUST,
6. KEEP ALL OTHERS OFF.
OR OPERATION.
KM 10
MOVING PARTS KEEP
ALL SHIELDS IN PLACE
BEWARE OF
KM 01

VII-MMIX Page 14
REPLACEMENT SAFETY DECALS; (cont.)
Figure J Figure K
DANGER; drive shaft DANGER; if you can read this
Part No. KM-07 Part No. KM-05
DO NOT WORK ON
WITHOUT DISCONNECTING
POWER SOURCE
KM 07
IF YOU CAN READ
THIS, THE SHIELD
IS NOT IN PLACE
SHUT MACHINE OFF
REPLACE SHIELD
MOVING PARTS-
FAILURE TO HEED
CAN RESULT IN
DEATH
KM-05

VII-MMIX Page 15
Your best assurance against accidents is a careful and responsible operator. If there is
any portion of this manual or function you do not understand, contact your dealer or Kirby
Manufacturing.
BEFORE OPERATION
Carefully study and understand this manual. Note: it is the responsibility of the owner to
train all current, new and future operators of the equipment. If assistance is needed, please
contact Kirby Manufacturing.
Do not wear loose-fitting clothing which may catch in moving parts.
Always wear protective clothing and substantial shoes.
Keep wheel lug nuts or bolts tightened to specified torque.
Assure that agricultural implement tires are inflated to the proper pressure.
Prior to operating the equipment, give the equipment a visual inspection for any loose
bolts, worn parts or cracked welds, and make necessary repairs. Follow the maintenance
safety instructions included in this manual.
Be sure that there are no tools lying on or in the Bale Wagon.
Do not use the unit until you are sure that the area is clear, especially of children and
animals. Always check inside of Bale Wagon prior to starting it up.
Because it is possible that this Bale Wagon may be used in dry areas or the presence of
combustibles, special precautions should be taken to prevent fires and firefighting
equipment should be readily available.
Don’t hurry the learning process or take the unit for granted. Ease into it and become
familiar with your new Bale Wagon.
Practice operation of your Bale Wagon and its attachments. Completely familiarize
yourself and other operators with its operation before using.
Securely attach to towing unit. Use a high strength, appropriately sized hitch pin with a
mechanical retainer.
Do not allow anyone to stand between the tongue or hitch and the towing vehicle when
backing up to the Bale Wagon.

VII-MMIX Page 16
DURING OPERATION
Beware of bystanders, particularly children! Always look around to make sure that it is
safe to start the engine of the towing vehicle or move the unit. This is particularly
important with higher noise levels and quiet cabs, as you may not hear people shouting.
NO PASSENGERS ALLOWED - Do not carry passengers anywhere on, or in, the tractor
or equipment, except as required for operation.
Keep hands and clothing clear of moving parts.
Do not clean, lubricate or adjust your Bale Wagon while it is running.
Be especially observant of the operating area and terrain - watch for holes, rocks or other
hidden hazards. Always inspect the area prior to operation.
Do not operate on steep slopes as overturn may result.
Operate up and down (not across) intermediate slopes. Avoid sudden starts and stops.
Pick the most even possible route when transporting across fields. Avoid the edges of
ditches or gullies and steep hillsides.
Be extra careful when working on inclines.
Periodically clear the equipment of hay, feed, twine or other materials to prevent buildup of
dry combustible materials.
Maneuver the tractor or towing vehicle at safe speeds.
Avoid overhead wires or other obstacles. Contact with overhead lines could cause serious
injury or death.
Avoid loose fill, rocks and holes; they can be dangerous for equipment operation or
movement. Allow for unit length when making turns.
Do not walk or work under raised components or attachments unless securely positioned
and blocked.
Keep all bystanders, pets and livestock clear of the work area.
Operate the towing vehicle from the operator’s seat only.
Never stand alongside of the unit with engine running. Never attempt to start engine and/or
operate machine while standing alongside of unit.

VII-MMIX Page 17
DURING OPERATION; (CONT.)
Never leave a running Bale Wagon unattended.
As a precaution, always check the hardware on Bale Wagon prior to operating the
equipment. Correct all problems. Follow the maintenance safety procedures.
FOLLOWING OPERATION
Following operation, or when unhitching, stop the tractor or towing vehicle, set the brakes,
disengage the PTO and all power drives, shut off the engine and remove the ignition keys.
Store the unit in an area away from human activity.
To prevent damage to the equipment and injury to livestock, do not park equipment where
it will be exposed to livestock for long periods of time.
Do not permit children to play on or around the stored unit.
Make sure parked machine is on a hard, level surface and engage all safety devices.
Wheel chocks should be used to prevent unit from rolling.
HIGHWAY AND TRANSPORT OPERATIONS
Adopt safe driving practices:
Keep the brake pedals latched together at all times. Never use independent braking with
machine in tow as loss of control and/or upset of unit can result.
Always drive at a safe speed relative to local conditions and ensure that your speed is low
enough for an emergency stop to be safe and secure. Keep speed to a minimum.
Reduce speed prior to turns to avoid the risk of overturning.
Avoid sudden uphill turns on steep slopes.
Always keep the tractor or towing vehicle in gear to provide engine braking when going
downhill. Do not coast.

VII-MMIX Page 18
HIGHWAY AND TRANSPORT OPERATIONS (CONT.):
Comply with state and local laws governing highway safety and movement of farm
machinery on public roads.
Use approved accessory lighting, flags and necessary warning devices to protect operators
of other vehicles on the highway during daylight and night-time transport.
The use of flashing amber lights is acceptable in most localities. However, some localities
prohibit their use. Local laws should be checked for all highway lighting and marking
requirements.
When driving the tractor and Bale Wagon on the road or highway under 20 MPH (40 KPH)
at night or during the day, use flashing amber warning lights and a slow moving vehicle
(SMV) identification emblem.
Plan your route to avoid heavy traffic.
Be a safe courteous driver. Always yield to oncoming traffic in all situations, including
narrow bridges, intersections, etc.
Be observant of bridge loading ratings. Do not cross bridges rated lower than the gross
weight at which you are operating.
Watch for obstructions overhead and to the side while transporting.
Always operate Bale Wagon in a position to provide maximum visibility at all times.
Make allowances for increased length and weight of the Bale Wagon when making turns,
stopping the unit, etc.
PERFORMING MAINTENANCE
Good maintenance is your responsibility. Poor maintenance is an invitation to trouble.
Make sure there is plenty of ventilation. Never operate the engine of the towing vehicle in a
closed building. The exhaust fumes may cause asphyxiation.
Before working on the Bale Wagon, stop the towing vehicle, set the brakes, and disengage
the PTO and all power drives, shut off the engine and remove the ignition keys.
Be certain all moving parts on attachments have come to a complete stop before attempting
to perform maintenance.

VII-MMIX Page 19
PERFORMING MAINTENANCE (CONT.):
Always use a safety support and block the wheels. Never use a jack to support the machine.
Always use the proper tools or equipment for the job at hand.
Use extreme caution when making adjustments.
Never use your hands to locate hydraulic leaks on attachments. Use a small piece of
cardboard or wood. Hydraulic fluid escaping under pressure can penetrate the skin.
When disconnecting hydraulic lines, shut off hydraulic supply and relieve all hydraulic
pressure.
Openings in the skin and minor cuts are susceptible to infection from hydraulic fluid. If
injured by escaping hydraulic fluid, see a doctor at once. Gangrene can result. Without
immediate treatment, serious infection and reactions can occur.
Replace all shields and guards after servicing and before moving.
After servicing, be sure all tools, parts and service equipment are removed.
Do not allow grease or oil to build up on any step or platform.
Never replace hex bolts with less than grade five (5) bolts unless otherwise specified.
Where replacement parts are necessary for periodic maintenance and servicing, genuine
factory replacement parts must be used to restore your equipment to original specifications.
Kirby manufacturing will not claim responsibility for use of unapproved parts and/or
accessories and other damages as a result of their use. This will void your warranty.
If equipment has been altered in any way from original design, Kirby manufacturing does
not accept any liability for injury or warranty.
A fire extinguisher and first aid kit should be kept readily accessible while performing
maintenance on this Bale Wagon.

VII-MMIX Page 20
2.0 BALE WAGON STRUCTURE, TRAILER AND SUBFRAME
2.1 Inspect and observe for cracks in metal and welds in feeder structure, bed and beater
box, trailer frame, axle assembly and cross feed. Re-weld as necessary.
2.2 Observe trailer hitch for:
Cracked welds. Re-weld as necessary.
Bent or worn. Replace or repair as necessary.
2.3 On truck mount unit observe for integrity on welds and bolting to truck frame and other
structural bracing.
2.4 Trailer mounts only: Observe trailer tires
For cuts and punctures in tires.
Check for proper inflation using pressure gages. 9.00 x 20” tires inflation is 70 psi
cold.
2.5 Observe wheel hubs and bearings:
Check for oil seal leaks. Replace if oil seals leaks.
Check wheel hubs for proper bearing tightness. Tighten as required.
Observe oil level in cap. Oil must be level with the bottom filler hole. Fill with
proper lubricant to overflow.
2.6 Observe that all bolts and set screws in driveline are not missing and that all are
properly seated. Replace or tighten.