KIRLOSKAR GOLD JALSENA User manual

Pressurised Washing of
Vehicles
Gardening
Bathroom
Showers
STRENGTHENED BY
99.9%
PURE EC GRADE
COPPER
WINDING WIRES
KIRLOSKAR PUMPS
Mini Range Pump
Installation, Operation and Maintenance Manual
CM-0073
KIRLOSKAR BROTHERS LIMITED
Established 1888
A Kirloskar Group Company
MINI 40C
MINI 30CJALSENA JALHASTI

01
DO NOT RUN THE PUMP DRY TO AVOID DAMAGE TO SEAL
FOR PROMPT SERVICE & SPARES
Toll Free Number: 1800 123 4443
We are now on WhatsApp to assist you better
9922710710
Congratulations.
on your acquiring one of the finest pumps in the country.
The KIRLOSKAR pump series in your possession is
scientifically designed by using the state of art design software
(CREO,ANSYS,CFD) for better aesthetics, performance,
optimum material Contents etc. These pumps are reliable,
robust, compact in size. careful selection of materials,
manufacturing and testing assures you a satisfactory
performance over a long period of time.
These pumps will give you years of trouble free performance
if it is handled with due care. This booklet is a step in this
direction. lt covers general instructions on installation,
operation and maintenance of Kirloskar pumps. Please read
booklet comply with the instructions and your pump is bound
to serve you well.
While reporting the damages or missing part always quote
name plate details including its Sr. No.
Our products are meant for pumping water and they do not
have any significant effect on environment during their use, if
properly selected and used as per instructions given in this
manual.
Customers are advised to dispose unusable components
through appropriate disposal agencies to avoid the impact on
work environment.

02
Content
Description
S. No. Page No.
Features
Installation & Use
Precautions
Operation
Maintenance
Caution & Care
Detailed Installation Procedure
Exploded View of Self Priming Pump
Parts List
Trouble Shooting
Warranty Conditions
E-Warranty Registration Process
1
2
3
4
5
6
7
8
9
10
11
12
3
3
3
3
3
3
4
8
9
10
11
12

03
TEFC (Totally Enclosed Fan-cooled) Motor
ü
Capacitor start and run motor (Single Phase).
ü
‘F’ Class of insulation.
ü
Specially processed steel shaft for corrosion resistance and durability
ü
Fitted with Thermal Overload Protector (TOP) for safety of motor.
ü
Both side double shielded ball bearings. No Need of external lubrication.
ü
Sturdy and rigid in construction.
ü
Aluminum extruded motor body for better heat dissipation and corrosion.
ü
Motor can withstand wide voltage fluctuations
ü
Keep strainer end at least one foot above the bottom of the well or tank.
ü
Suitable for use with clean water that does not contain abrasive particles and liquid that are not
ü
chemically aggressive towards the material from which the pump is made.
During cleaning of well or tank, do not suck residual muddy water through pump.
ü
Do not use any gate valve for throttling the delivery pipe, as this will result in overloading of the
ü
pump and subsequently burning of motor.
Do not run the pump dry to avoid the damage to mechanical seal.
ü
Read the operation manual carefully before installing the pump.
ü
Your pump is provided with broad based feet and hence does not require any special foundation
ü
for installation.
Use specified pipe size to get higher discharge.
ü
Though suction lift capacity of the pump is 7m, for more discharge keep suction lift as minimum as
ü
possible.
Ensure minimum number of BENDS and fittings in the pipeline. Ensure air tight joints.
ü
Use of additional foot valve is recommended for trouble free performance of pump.
ü
OR
Fit a correct size strainer at suction end so that no foreign matter (Hard particles) can enter the
ü
pump.
The horizontal length of the suction pipe should be straight. The pumpset must be installed in an
ü
enclosed environment or at least sheltered from inclement weather
Installation & Use
Precautions
Features
Before starting the pump for the first time, fill it with clean water.
ü
Check the freeness of shaft by rotating it with the help of a screw driver.
ü
A provision should be made in the delivery branch of the pump for easy priming. Open the priming
ü
plug / air vent nipple cock, fill water through the priming hole and tighten the plug. Now the pump
is ready for starting.
Ensure daily or alternate day running of the pump.
ü
If pump is to be kept idle for a long period, fill it fully with water or any other preservative.
ü
Periodically clean the strainer to avoid clogging.
ü
Do not wrap the pump with air tight material such as polythene bag to avoid condensation.
ü
Operation
Maintenance
Caution & Care
Power is switched off and unplugged.
ü
Electrical Connections are to be serviced only by qualified personnel.
ü
All parts are thoroughly cleaned in kerosene to remove the dirt and dust before re-assembly
ü
All parts are checked and replaced if damaged and worn out.
ü
Ensure that shaft rotates freely after assembly.
ü
During servicing or attending the pump, always ensure that:

04
Detailed Installation Procedure
Unboxing and E-warranty Registration
ŸOn opening the box, a Product Manual is available
inside the box. Please go through the manual
thoroughly before proceeding for installation.
ŸWarranty card is included in the manual on the
back cover.
ŸA QR code is given on the warranty card. Please
scan the QR Code from the card through your
mobile phone using any QR Code scanner app. it
will lead you to E warranty registration of the
product for availing hassle free service.
ŸA strainer is also available in the box, which is to be
fitted at the end of suction pipe to prevent any
foreign objects to the enter the pump and prevent
the pump from any damage.
Tools / Accessories Required
1. Plier
2. Adjustable Pipe Wrench
3. Screw Driver
4. Spanner(13mm)
5. Pipe Clips
6. Hose Nipples
0
7. 90 GI Bend
8. Thread Sealing Tape - Teflon Tape
9. Cable With Plug And Socket
10. Connecting Pin
11. Rigid HDPE / GI Suction Pipe
12. Delivery Pipe As Per Requirement
* size of suction and delivery pipe should be as per
recommended size (please refer leaflet of the
product)
STRAINER / FILTER CAP
PRODUCT REGISTRATION FOR E-WARRANTY
10
9
8
7
6
5
4
3
2
1

05
1. Suction Flange.
2. Delivery Flange.
3. Brass nut for water filling.
4. Electric cable for power connection.
Suction Flange Pipe Nipple
Connection
1. Take the hose nipple and wrap teflon tape on the
threaded portion to avoid any leakages through
threads.
2. fit the hose nipple on the suction flange.
Suction Pipe Connection
1. Fix the suction pipe on the hose nipple of the
pump inlet It is advisable to slightly heat the hose
pipe for easy fitting.
2. Use the pipe clip for tightening purpose.
3. Add the strainer at the other end of the suction
Pipe and tighten it with the clip.
12
1
2
3

06
Delivery Flange, Gasket And
Bend Connection
1. Remove the nuts from the pump outlet and take
out delivery flange and Rubber Gasket.
2. Cut the centre portion of the gasket with the help
of scissor as shown in picture.
3. Fit the cut rubber gasket and delivery flange on
the pump and tighten properly.
4. Take the GI bend and wrap teflon tape on the
threaded portion to avoid any leakages through
threads.
5. Connect the GI bend with the delivery flange.
Delivery Pipe Connection
0
1. Fix the delivery pipe on the 90 GI bend of the
pump outlet.
2. Use the pipe clip for tightening purpose.
3. Clip to the tightened with the help of screw driver
as shown in picture.
2
1&3
4&5
1
2
3

07
Priming of Pump
First time the pump is required to be Primed, which
means water is to be filled in the delivery casing After
fitting of suction and delivery pipes.
1. Remove the brass nut with the help of screw driver
from the delivery casing as shown.
2. Fill the pump casing with sufficient water and
close the brass nut.
Testing of Pump
ŸMake suitable connection with electric point and
ensure that all the connection are properly
insulated to prevent electric shock.
ŸSwitch on the power supply and pump will start
delivering water.
ŸFor better service and longer life, it is that the
pump should be fixed on solid and plain surface
to avoid vibration and unwanted noise.
Electric Connection
ŸConnect the pin to the lead wire of the pump for
electric connection.
1
2
PRIMING OF PUMP
FOR ANY SUPPORT PLEASE CONTACT ON OUR
TOLL FREE NUMBER : 1800 123 4443

08
Exploded View of Self Priming Pump

09
Parts List
Delivery Casing
Impeller
Rotor (motor)
Rotor Shaft
Mechanical Seal
Mounting Casing
Tie Rod
Delivery Flange
Suction Flange
Packing for Suction Flange
Packing for Delivery Flange
Hex head Bolt for Delivery Flange
Hex head Bolt for Suction Flange
Priming Plug
Cover N.D.E./ End Shield / Bottom End Shield
Terminal Board
Terminal Box
Fan
Fan Cover
Terminal Box Cover
Ball Bearing D.E.
Ball Bearing N.D.E.
Self-Tapping Screw for Terminal Box and Terminal Box Plate
Star Head Screw for Terminal Box and Motor Body
Wave Washer
Hex Bolt for Mounting Casing & Delivery Casing
Hex Nut For Tie Rod
Stator Fitted Motor Body
Capacitor
Grommet
NRV Assembly
Screw Cheese Head for Fan Cover
Cotter Pin
Spring Washer for Cover NDE
Water Deflector
O Ring for Mounting Casing
Hex Nut for Impeller Locking
Part No. Part Description
101
152
164
189
230
296.1
341
490
490.1
513
513.1
580.1
590
601
909
912
999
1000
1001
1105
1106
1107
1110
1120
1195
1232
2093
3049
4123
4161
250
1119
1111
2068
236
2071
330

10
Trouble Shooting

11
ŸThe warranty does not hold good if the supply voltage is not in the prescribed range and has resulted
in damage to all electrical components including burning of electrical winding & capacitors.
ŸThe warranty does not hold good for the defects caused by dry running, wrong relay setting & failure
of any electrical equipment & accessories.
ŸThis warranty does not hold good if the pump is operated at load over & above its specified range of
operation.
ŸThis warranty will not hold good if the pump is not used exclusively for the purpose of pumping clear,
cold fresh water & for damage caused due to slit, excessive sand or any other foreign particles in
water.
ŸThis warranty shall not cover any costs or charges including cost of removal of pump, installation.
Transportation etc. that may be occasioned by a claim under this warranty.
ŸThis warranty does not hold good if the serial number is deleted, defaced or altered.
Other Product range manufactured by Kirloskar Brothers Limited.
Warranty Conditions
Registered Office & Global Headquarters :
“Yamuna”, Survey No. 98/(3 to7), Plot No. 3, Baner, Pune - 411045, Maharashtra, India.
Tel.: [phone] Fax: [phone]
Email: [email protected] Website: www.kirloskarpumps.com
CIN No.: L29113PN1920PLC000670
Works :
S. F. No. 324/1, Moperipalayam Road, Thattampudur,
Kaniyur Village, Coimbatore, Tamil Nadu - 641659
Pump Series
KDS+/++
KDS+/++/KDI/GMC
KDT+
KS+
SRF
KSMB
KJ
KOS, JOS & JVS
Submersible
KVM
SP
KSIL/KCIL
KV/DV
CW/SW/BW/HL
MINI
NW/KE/KH/KHDT/SR
Alternator
Construction Feature
Monobloc
Monobloc
Two stage monobloc
Slow speed monobloc
High head monobloc
Monobloc
Monobloc
Openwell submersible
Borewell Submersible
Vertical Multi - stage
Monobloc / Coupled
Vertical Multi-Stage Inline pump
Vacuum Pump
ETERNA
Monobloc
Coupled
..............
Drive Unit
Electric Motor 1 Phase
Electric Motor 3 Phase
Electric Motor 3 Phase
Electric Motor 3 Phase
Electric Motor 3 Phase
Electric Motor 3 Phase
Electric Motor 1 Phase
Electric Motor 1 and 3 Phase
Electric Sub. Motor 1 and 3 Phase
Electric Sub. Motor 1 and 3 Phase
Electric Motor
Electric Motor 3 Phase
Electric Motor 1 and 3 Phase
Electric Motor 3 Phase
Electric Motor 1 and 3 Phase
Engine / Motor
..............
Power Rating
0.5 HP TO 5 HP
0.5 HP TO 30 HP
5 HP TO 20 HP
3 HP TO 10 HP
25 HP & 30 HP
1 HP TO 10 HP
0.5 HP TO 1.5 HP
0.5 HP TO 30 HP
0.5 HP TO 75 HP
1.5 HP TO 5.0 HP
1 HP TO 25 HP
0.5 HP TO 60 HP
1 HP TO 10 HP
0.4 HP TO 10 HP
0.25 HP TO 1.5 HP
..............
2 KVA — 50 KVA

Steps for for E-Warranty Registration
Newly Purchased Pumps
KIRLOSKAR BROTHERS LIMITED
Established 1888
A Kirloskar Group Company

ALWAYS BUY PUMPS WITH
and LOGOS ON PACKAGING
KIRLOSKAR BROTHERS LIMITED
Established 1888
A Kirloskar Group Company
KDS
Single Phase
Monobloc Pump
JOS
Three Phase
Openwell Submersible Pump
KS6
KU4
Cooled
C
O
D
O
L
E
Cooled
NEO
KOSi
Single Phase
Openwell Submersible Pump
10 CM & 15 CM Borewell
Submersible Pumps
LONG LASTINGLONG LASTINGLONG LASTING SUPERIOR PERFORMANCE SUPERIOR PERFORMANCE SUPERIOR PERFORMANCE EASY OPERABILITYEASY OPERABILITYEASY OPERABILITY ENERGY EFFICIENTENERGY EFFICIENTENERGY EFFICIENT
Monobloc and Borewell Submersible Pumps for
Agricultural and Domestic Applications
STRENGTHENED BY
99.9%
PURE EC GRADE
COPPER
WINDING WIRES

06010073XA016
Warranty Certificate
This product is warranted against manufacturing defects and workmanship
under normal use and service for the period of 24 months from the date of
invoice (or) 30 months from the date of manufacturing, whichever is earlier.
Company to repair or replace the product at its discretion or any part
thereof, for which is originally defective in material or workmanship,
provided the product or its parts are returned to the point of purchase (To
the dealer from where the product/ parts were purchased) on freight paid
basis with inspection report from the KBL Authorized Service Centre (Field
Complaint Report) within warranty period. This warranty does not cover
any consequential damage of any nature.
This warranty excludes every condition, whether statutory or otherwise,
whatsoever is not expressly set out here.
SPECIAL INSTRUCTIONS: "Customers are advised to go through the
product manual carefully for proper installation, use and servicing of the
product and genuine spare parts. It is also advisable to go through the
company's published literature, catalogue or other official publication. Any
deviation, if made by the customer will void the warranty obligations. Repair
by KBL trained mechanics will ensure trouble free performance
This card must be produced at the time of claiming the warranty along with
purchase documents. All disputes subject to Pune jurisdiction.
Dealer's Stamp and Signature
Date of Purchase: Bill / Cash Memo No.: