KIRLOSKAR GOLD JALSENA User manual

Pressurised Washing of
Vehicles
Gardening
Bathroom
Showers
STRENGTHENED BY
99.9%
PURE EC GRADE
COPPER
WINDING WIRES
KIRLOSKAR PUMPS
Mini Range Pump
Installation, Operation and Maintenance Manual
CM-0073
KIRLOSKAR BROTHERS LIMITED
Established 1888
A Kirloskar Group Company
MINI 40C
MINI 30CJALSENA JALHASTI

01
DO NOT RUN THE PUMP DRY TO AVOID DAMAGE TO SEAL
FOR PROMPT SERVICE & SPARES
Toll Free Number: 1800 123 4443
We are now on WhatsApp to assist you better
9922710710
Congratulations.
on your acquiring one of the finest pumps in the country.
The KIRLOSKAR pump series in your possession is
scientifically designed by using the state of art design software
(CREO,ANSYS,CFD) for better aesthetics, performance,
optimum material Contents etc. These pumps are reliable,
robust, compact in size. careful selection of materials,
manufacturing and testing assures you a satisfactory
performance over a long period of time.
These pumps will give you years of trouble free performance
if it is handled with due care. This booklet is a step in this
direction. lt covers general instructions on installation,
operation and maintenance of Kirloskar pumps. Please read
booklet comply with the instructions and your pump is bound
to serve you well.
While reporting the damages or missing part always quote
name plate details including its Sr. No.
Our products are meant for pumping water and they do not
have any significant effect on environment during their use, if
properly selected and used as per instructions given in this
manual.
Customers are advised to dispose unusable components
through appropriate disposal agencies to avoid the impact on
work environment.

02
Content
Description
S. No. Page No.
Features
Installation & Use
Precautions
Operation
Maintenance
Caution & Care
Detailed Installation Procedure
Exploded View of Self Priming Pump
Parts List
Trouble Shooting
Warranty Conditions
E-Warranty Registration Process
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8
9
10
11
12
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3
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03
TEFC (Totally Enclosed Fan-cooled) Motor
ü
Capacitor start and run motor (Single Phase).
ü
‘F’ Class of insulation.
ü
Specially processed steel shaft for corrosion resistance and durability
ü
Fitted with Thermal Overload Protector (TOP) for safety of motor.
ü
Both side double shielded ball bearings. No Need of external lubrication.
ü
Sturdy and rigid in construction.
ü
Aluminum extruded motor body for better heat dissipation and corrosion.
ü
Motor can withstand wide voltage fluctuations
ü
Keep strainer end at least one foot above the bottom of the well or tank.
ü
Suitable for use with clean water that does not contain abrasive particles and liquid that are not
ü
chemically aggressive towards the material from which the pump is made.
During cleaning of well or tank, do not suck residual muddy water through pump.
ü
Do not use any gate valve for throttling the delivery pipe, as this will result in overloading of the
ü
pump and subsequently burning of motor.
Do not run the pump dry to avoid the damage to mechanical seal.
ü
Read the operation manual carefully before installing the pump.
ü
Your pump is provided with broad based feet and hence does not require any special foundation
ü
for installation.
Use specified pipe size to get higher discharge.
ü
Though suction lift capacity of the pump is 7m, for more discharge keep suction lift as minimum as
ü
possible.
Ensure minimum number of BENDS and fittings in the pipeline. Ensure air tight joints.
ü
Use of additional foot valve is recommended for trouble free performance of pump.
ü
OR
Fit a correct size strainer at suction end so that no foreign matter (Hard particles) can enter the
ü
pump.
The horizontal length of the suction pipe should be straight. The pumpset must be installed in an
ü
enclosed environment or at least sheltered from inclement weather
Installation & Use
Precautions
Features
Before starting the pump for the first time, fill it with clean water.
ü
Check the freeness of shaft by rotating it with the help of a screw driver.
ü
A provision should be made in the delivery branch of the pump for easy priming. Open the priming
ü
plug / air vent nipple cock, fill water through the priming hole and tighten the plug. Now the pump
is ready for starting.
Ensure daily or alternate day running of the pump.
ü
If pump is to be kept idle for a long period, fill it fully with water or any other preservative.
ü
Periodically clean the strainer to avoid clogging.
ü
Do not wrap the pump with air tight material such as polythene bag to avoid condensation.
ü
Operation
Maintenance
Caution & Care
Power is switched off and unplugged.
ü
Electrical Connections are to be serviced only by qualified personnel.
ü
All parts are thoroughly cleaned in kerosene to remove the dirt and dust before re-assembly
ü
All parts are checked and replaced if damaged and worn out.
ü
Ensure that shaft rotates freely after assembly.
ü
During servicing or attending the pump, always ensure that:

04
Detailed Installation Procedure
Unboxing and E-warranty Registration
ŸOn opening the box, a Product Manual is available
inside the box. Please go through the manual
thoroughly before proceeding for installation.
ŸWarranty card is included in the manual on the
back cover.
ŸA QR code is given on the warranty card. Please
scan the QR Code from the card through your
mobile phone using any QR Code scanner app. it
will lead you to E warranty registration of the
product for availing hassle free service.
ŸA strainer is also available in the box, which is to be
fitted at the end of suction pipe to prevent any
foreign objects to the enter the pump and prevent
the pump from any damage.
Tools / Accessories Required
1. Plier
2. Adjustable Pipe Wrench
3. Screw Driver
4. Spanner(13mm)
5. Pipe Clips
6. Hose Nipples
0
7. 90 GI Bend
8. Thread Sealing Tape - Teflon Tape
9. Cable With Plug And Socket
10. Connecting Pin
11. Rigid HDPE / GI Suction Pipe
12. Delivery Pipe As Per Requirement
* size of suction and delivery pipe should be as per
recommended size (please refer leaflet of the
product)
STRAINER / FILTER CAP
PRODUCT REGISTRATION FOR E-WARRANTY
10
9
8
7
6
5
4
3
2
1