KlinMak ILav65 User manual

ILav65
INSTRUCTION MANUAL
20084 Lacchiarella (MI) - Italy - Via della Levata 1 -Tel. [phone]
E-mail: [email protected]om

In order to obtain the best results, it is recommended to use original KlinMakSrl consumables
The trade or registered marks mentioned in this manual belong to their respective owners.
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ILav65
INSTRUCTION MANUAL
•Description: Ride-on Scrubber-Dryer
•Model: ILav65
•Revision: 2.0.0
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ILav65 Instruction Manual
TABLE OF CONTENTS
1. PRESENTATION ...................................................................................... 7
2. MACHINE DESCRIPTION ...................................................................... 10
3. TECHNICAL FEATURES........................................................................ 12
3.1. Dimensions.....................................................................................................13
3.2. Functional units.............................................................................................14
4. SAFETY FEATURES.............................................................................. 17
4.1. Declaration of absence of harmful substances ...........................................18
4.2. Safety devices of fixed closing guards.........................................................19
4.3. Safety devices relevant to mobile guards....................................................19
5. CE PLATE POSITION............................................................................. 20
6. MACHINE TRANSPORT AND LIFTING................................................. 20
7. INTENDED USE OF THE MACHINE...................................................... 20
8. REASONABLY FORESEEABLE INCORRECT USE OF THE MACHINE21
9. SUPPLIED KIT........................................................................................ 21
10. INSTALLATION ...................................................................................... 22
10.1. Preliminary operations.................................................................................22
11. MACHINE PREPARATION AND COMMISSIONING.............................. 23
11.1. MACHINE START UP................................................................................23
11.2. MACHINE FILLING...................................................................................23
12. USE OF THE MACHINE ......................................................................... 26
12.1. FLOOR WASHING AND DRYING...........................................................26
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ILav65 Instruction Manual
12.2. START OF WASHING AND DRYING.....................................................26
12.3. INTERRUPTION OF BRUSH MOTION AND WASHING....................26
12.4. DOUBLE WASHING and SINGLE DRYING..........................................27
12.5. EMPTYING AND CLEANING THE RECOVERY TANK.....................27
12.6. EMPTYING AND CLEANING THE SOLUTION TANK......................28
13. CONTROL STATION.............................................................................. 29
13.1. CONTROL STATION.................................................................................29
13.1.1. ON/OFF KEY SWITCH (1).....................................................................30
13.1.2. BRUSH ROTATION ACTIVATION SWITCH (2)................................30
13.1.3. EXTRACTION ACTIVATION SWITCH (3).........................................30
13.1.4. BRUSH PLATE LIFTING SWITCH (4).................................................30
13.1.5. BRUSH PRESSURE SWITCH ...............................................................30
13.1.6. TRAVEL DIRECTION SELECTOR (6).................................................30
13.1.7. WATER-DETERGENT SOLUTION FLOW CONTROL KNOB (7)....30
13.1.8. CHEMICAL METERING CONTROL KNOB, only for Ki-Do supplied
version (8).................................................................................................................31
13.1.9. BATTERY CHARGE STATUS INDICATOR (9) .................................31
13.1.10. HOUR COUNTER (10)........................................................................31
13.1.11. ACOUSTIC SIGNAL (11) ...................................................................31
13.2. CONTROLS..................................................................................................32
13.2.1. SPEED CONTROL PEDAL....................................................................32
13.2.2. PARKING BRAKE..................................................................................32
13.2.3. WIPER LIFT LEVER ..............................................................................33
13.2.4. STEERING WHEEL................................................................................33
13.2.5. ACOUSTIC SIGNAL BUTTON .............................................................33
13.3. ELECTRICAL CONTROL DEVICES......................................................33
13.3.1. MOTOR THERMAL PROTECTOR PLATE .........................................34
13.3.2. ANDERSON BATTERY CHARGER SOCKET....................................34
14. MAINTENANCE...................................................................................... 36
14.1. BATTERIES..................................................................................................36
14.2. CHARGING THE BATTERIES.................................................................37
14.3. BRUSH PLATE ADJUSTMENT................................................................38
14.4. BRUSH REPLACEMENT...........................................................................38
14.5. WIPER ADJUSTMENT ..............................................................................38
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14.6. WIPER BLADE REPLACEMENT............................................................39
14.7. CLEAN WATER FILTER CLEANING....................................................40
14.8. EXTRACTION FILTER CLEANING.......................................................40
14.9. MAINTENANCE SCHEDULE...................................................................41
14.10. TROUBLESHOOTING............................................................................42
15. SOUND EMISSION................................................................................. 44
16. WIRING DIAGRAM................................................................................. 45
17. CE CONFORMITY .................................................................................. 46
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ILav65 Instruction Manual
1. PRESENTATION
Dear Customer,
KlinMak Srl would like first of all to thank you for choosing to purchase ILav65, the
new Ride-on Scrubber-Dryer which thanks to its features - described in this manual - we
are confident will satisfy your needs.
ILav65 has been entirely designed and constructed in total alignment with the Machine
Directive 2006/42/CE (implemented with Italian Legislative Decree 17/10), the Low
Voltage Directive 2006/95/CE, Electromagnetic Compatibility 2004/108/CE, with top
quality materials and devoting a special effort to reducing the risk of accidents as much
as possible.
We have therefore drawn up this manual in order to provide you with adequate
instructions on the correct use and correct maintenance, which are essential for the
operator's safety, for correct operation and consequently long machine duration.
Please carefully read this manual in its entirety, strictly comply with the instructions it
contains and above all - for safety reasons - do not perform any type of procedure that is
not specifically mentioned herein.
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ILav65 Instruction Manual
The following symbols are used in the guide for the purposes outlined by the following
descriptions:
WARNING - Hazardous or unsafe
procedures that might cause severe
personal injury or even
death.
CAUTION - Hazardous or unsafe
procedures that might cause non-severe
personal injury or damage to the
machine or surrounding objects.
En
FOR SAFETY - Used to identify
actions to be undertaken for safe
machine operation.
Before using the device for the first
time, read these original instructions,
follow them and store them for future
use or in case of resale of the device.
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ILav65 Instruction Manual
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ILav65 Instruction Manual
2. MACHINE DESCRIPTION
ILav65 is a Scrubber-Dryer machine, driven by an operator seated on board, to wash and
dry hard floors, battery powered, intended for commercial use.
The main systems of the machine are as follows:
The detergent solution tank and relevant circuit,
The washing brushes plate
The dirty water recovery tank and relevant circuit
The electrical system and relevant control panel, the steering and speed device.
The function of the detergent solution tank is to store water (with dilution of any
detergent), supplying it to the washing system.
The relevant system includes the tank, filter, proportional valve to adjust flow rate and
controls.
The tank contains the detergent solution (water and detergent) and supplies it to the
washing system when required. The filter protects the solenoid valve from debris and
dirt contained in the water. The proportional solenoid valve controls detergent solution
supply to the washing system. The valve automatically prevents the flow of the
detergent solution. The control selector of the solution flow - by controlling opening
duration and section of the solenoid valve - regulates the amount of detergent solution
conveyed to the washing system.
The disc washing device includes: two counter-rotating disc brushes, the electric motor,
the actuator to lift the entire brush unit, the manual cam for lifting the wiper only and
the controls. The brushes wash the floor while the motor and the pair of gears, solidly
attached to the brushes, actuate their motion. The side band, in bristles, lets the detergent
solution remain in the brushes' working area.
The wiper (or squeegee) is the water collecting device.
The water flow is regulated by a proportional solenoid valve (from 0 to 3.5
litres/minute), there is also the option of mixing the water with the chemical detergent,
contained in the relevant bottle. The mixture percentage is set by a peristaltic pump
which regulates the detergent flow, conveying it and mixing it downstream of the
proportional solenoid valve (in the version with Ki-Do device).
The function of the recovery device (wiper or squeegee) is to suck the dirty water and
convey it to the recovery tank.
The recovery system includes: the wiper, the vacuum turbine, the filter, the recovery
tank and the controls. The wiper collects the dirty detergent solution from the floor as
the machine moves forward. The vacuum turbine assures the necessary vacuum to suck
the dirty detergent solution from the floor and convey it to the recovery tank. The filter
protects the turbine against the debris and foam. The recovery tank stores the dirty
detergent solution.
The maximum level of the recovery water is given by the inlet hole of the piping coming
from the squeegee inside the tank itself. This hole is located below the end of the
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ILav65 Instruction Manual
suction cone of the suction turbine, therefore the machine will stop sucking because
water can no longer be collected.
The function of the control devices and steering wheel (steering and speed devices) is to
control the direction and speed of the machine. The steering control system includes: the
speed pedal, the steering wheel, the brake pedal. The speed pedal is unidirectional.
Depending on how the sense of travel is set on the suitable panel selector, the machine
moves forwards or backwards. With the steering wheel the operator steers the driving
wheel in the desired direction.
The brake can be used to stop the machine uphill or downhill.
The machine is braked even when it is deserted, i.e. without operator on board.
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ILav65 Instruction Manual
3. TECHNICAL FEATURES
ILav65 Floor Scrubber Dryer technical features
Features
Technical Data
Washing Function
Washed lane width
650 mm
Solution tank
70 l
Hourly yield
Theoretical
3,900 m2
Practical
1,800 m2
Brushes motor
0.55 kW
Brush rotation speed
180
Weight on brushes
adjustable
0-40 kg
Pressure on brushes
adjustable
0-31 g/cm2
Brushes
2x330 mm
Brush water flow rate
adjustable
0-3.5 l/min
Brush set lifting motor
0.03 kW
Recovery Function
Recovery tank
80 l
Suction turbine
3 stages
0.5 kW
Suction vacuum
160 mbar
Power drive
Moving speed
6 km/h
Moving motor (1)
0.3 kW
Type of drive
rear-wheel with differential
Max climbing ability
16%
Minimum steering corridor
2,400 mm
Power supply
Power supply
24 V
Number of Batteries
2
Recommended batteries without maintenance (on demand)
105Ah (C5) -120Ah (C20)
Battery compartment size (lxwxh)
380 mm X 380 mm X 325 mm
Battery charger (on demand)
external - 13A
Overall power and operative life
Installed power
1.38 kW
Average autonomy
up to 2.5 hrs
Energy consumption
Theoretical
0.35 W/m2
Operative minimum - maximum
0.25 - 0.75 W/m2
Dimensions / Weights and Noise level
Machine dimensions (lxwxh)
1.470x730x1.215 mm
Machine packaging dimensions
1.550x750x1.240 mm
Unladen weight (without batteries)
129 kg
Weigh with batteries
215 kg
Noise level
66 dB (A)
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3.1. Dimensions
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ILav65 Instruction Manual
3.2. Functional units
6
16
17
18
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ILav65 Instruction Manual
1
2
3
4
5
7
8
9
10
11
12
13
14
15
19
20
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1. Control panel
2. Front nose
3. Solution tank
4. Recovery tank
5. Recovery tank cover
6. Recovery tank discharge flexible hose
7. Brush head
8. Discharge flexible hose of the
detergent solution
9. Squeegee
10. Vacuum fan motor
11. Brake pedal
12. Speed adjustment pedal
13. Steering wheel
14. Chemical detergent tank compartment
15. Battery compartment
16. Vacuum filter
17. Motorised rear axle
18. Wiper lifting manual lever
19. Brush rotation motor
20. Water loading spout
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ILav65 Instruction Manual
4. SAFETY FEATURES
In view of the safety standards of the unified text of the Machine Directive 2006/42/CE
(implemented with Italian Legislative Decree 17/10), of the Low Voltage Directive
2006/95/CE, of Electromagnetic Compatibility 2004/108/CE.
WARNING
To reduce the risk of fire, electrical shocks or personal injury, comply with the
following instructions
Only use the machine indoors. Do not use the machine outdoors and do not
expose it to rain.
Exclusively use the machine complying with the instructions described in this
manual.
Only use the components and accessories recommended by the manufacturer.
If the machine does not work correctly, or it has been dropped, has been
damaged, has been left outside or has fallen in water, hand it to an authorised
service centre.
Do not use the machine if one of the openings is obstructed. Keep the openings
clear from debris which might reduce the air flow.
The machine has not been designed to collect hazardous powders.
If it is operated near flammable vapours or materials, the machine may cause
fires.
Do not operate the machine near flammable liquids, powders or vapours.
The machine is designed for commercial use, e.g. to be used inside
supermarkets, hotels, schools, hospitals, factories, warehouses, thus for more
complex applications than simple domestic cleaning operations.
The use of the machine must be exclusively entrusted to personnel trained and
informed on correct use.
Maintenance and repair operations must be performed exclusively by qualified
personnel.
Should any foam or liquids escape the machine, immediately turn it off.
Before performing cleaning or maintenance operations, disconnect the battery.
Before handing the machine to a waste collection centre, the battery must be
removed and correctly disposed of.
Ensure all warning labels are legible and correctly applied to the machine.
During operation, pay the utmost attention to other people, especially children.
Before using the machine ensure all covers and doors are in the positions
specified in the instructions.
When the machine is left unattended, adopt all necessary measures to prevent
any unintentional movement of the same.
The machine must be exclusively operated by trained and authorised personnel.
When the machine is left unattended, disable or lock the power supply switch to
prevent unauthorised use.
Exclusively use the chemicals recommended by the manufacturer.
The machine is designed to be used with the brushes specified by the
manufacturer. The use of other types of brushes may affect the machine's safety.
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ILav65 Instruction Manual
WARNING
Lead batteries emit hydrogen. These emissions give rise to fire or explosion
hazard.
Do not use the machine near sparks or naked flames.
Keep the solution tank lifted during recharge.
Keep the batteries away from sparks or naked flames.
Do not smoke near the batteries.
WARNING
Disconnect the batteries before performing any kind of procedure on the
machine.
Every procedure on the machine must exclusively be performed by skilled
personnel. Always wear protective clothing and glasses in case of operations on
the batteries or near them.
Avoid contact of the acid contained in the batteries with the skin.
WARNING
Never place any metal objects on the top part of the batteries.
Strictly do not wash the floor scrubber dryer with pressure washers and electrical parts with
water.
FOR SAFETY
Immediately report any machine damage or malfunctioning.
Do not use the machine unless it is in perfect operating conditions. Carefully
read the information.
Identify all the machine's safety devices.
Assure adequate training of the personnel in charge of operating the machine.
DO NOT OPERATE THE MACHINE IN THE FOLLOWING CASES:
You have not been trained and authorised.
The operating Guide has not been read.
You are in an area under risk of fire or explosions.
You are in an area where there is a falling objects hazard.
DURING MAINTENANCE OPERATIONS:
Avoid moving parts. Do not wear wide clothing, such as jackets, shirts in
general, necklaces or hanging objects
clothes with wide sleeves when using the machine.
Use KlinMak approved spare parts.
4.1. Declaration of absence of harmful substances
We hereby declare that our products, used in the process of assembling the machine, are produced with
materials that comply with the limits established by the regulations in force on the protection of health and
the environment and do not contain substances classified as SVHC (Substance of Very High Concern) in
accordance with CE 1907/2006 regulation (REACH, i.e. Registration, Evaluation, Authorisation and
Restriction of Chemical substances).
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Although the above mentioned substances are not employed in processing cycles of raw materials and our
products, their presence cannot however be ruled out in the order of p.p.m. (parts per million), due to
micro-pollution of raw materials.
4.2. Safety devices of fixed closing guards
The components that protect some areas that contain moving parts or live equipment are
considered fixed closing guards.
The brush plate is fitted with fixed closing guard, consisting in the plastic material
protection casing.
The steering column contains moving parts (levers for lifting the brush plate) and live
equipment (electrical panel, motors wiring). This column is protected by a plastic
material nose, assembled with screws.
WARNING
Do not remove the fixed closing guards. In the event of maintenance, ensure the same
are reassembled before turning on the machine and starting to work.
4.3. Safety devices relevant to mobile guards
There are no mobile guards on the machine.
The battery compartment is housed under the upper dirty water recovery tank. In order
to access it the tank, which is hinged at the top, must be tilted over.
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5. CE PLATE POSITION
The technical specifications plate bearing the CE marking is attached on the steering
upright, it is adhesive and must not be removed for any reason.
6. MACHINE TRANSPORT AND LIFTING
Lift the brush plate before proceeding with transport. Place the machine on a pallet,
taking care to lock the wheels to prevent the machine from moving.
Transport and any lifting must be done with the machine on a pallet.
It is recommended to empty the solution recovery tanks.
In the event of loading the ILav65 Scrubber Dryer on a vehicle with ramp, or in any case
every time it is required to drive it on a steep ramp, it is recommended to lift the brush
plate and take down the splashguard and brushes.
7. INTENDED USE OF THE MACHINE
ILav65 is a Scrubber-Dryer machine, driven by an operator seated on board, to wash and
dry hard floors, battery powered, intended for commercial use.
The machinery applies a detergent solution to the hard floor, a solution that is collected
in the solution tank and is conveyed through suitable piping to the brush plate, with
solenoid valve adjustable flow, it scrubs the floor by the combined action of two
counter-rotating brushes and then draws the dirty water into the recovery tank.
It is also possible to spray the floor with water, actuating the brushes only for scrubbing
and cleaning, without drying.
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