KlinMak TRION Series User manual

TRION RANGE
INSTRUCTION MANUAL
20084 Lacchiarella (MI) - Italy - Via della Levata 1 -Tel. [phone]
E-mail: [email protected] www.klinmak.com

09/01/19 Rev: 1.0. 0 (TRANSLATION OF ORIGINAL LANGUAGE)
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In order to obtain the best results, it is recommended to use original KlinMak Srl consumables
The trade or registered marks mentioned in this manual belong to their respective owners.

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TRION RANGE
INSTRUCTION MANUAL
•Description: Walk-behind scrubber-dryer for use in retail/industrial
premises
•Model: Trion 20/40 –Trion 40/50
•Manual revision: 1.0.0

Instruction manual TRION2040-TRION4050
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TABLE OF CONTENTS
1. MACHINE DESCRIPTION ...................................................................... 8
1.1. Description of control panel............................................................................10
2. TECHNICAL SPECIFICATIONS............................................................. 11
2.1. Trion 2040 Dimensions ....................................................................................12
2.2. Functional units................................................................................................13
3. SAFETY FEATURES.............................................................................. 16
3.1. Declaration of absence of harmful substances...............................................18
3.2. Safety devices of fixed closing guards.............................................................18
3.3. Safety devices relevant to mobile guards .......................................................19
4. CE PLATE POSITION............................................................................. 19
5. MACHINE TRANSPORT AND LIFTING................................................. 19
6. INTENDED USE OF THE MACHINE (WASHING AND DRYING PHASE). 20
7. INTENDED USE OF THE MACHINE (MACHINE BEING MOVED
WITHOUT WASHING OR DRYING)................................................................ 20
8. REASONABLY FORESEEABLE INCORRECT USE OF THE MACHINE.. 21
9. SUPPLIED KIT........................................................................................ 21
10. INSTALLATION...................................................................................... 21
10.1. Preliminary operations.................................................................................21
11. MACHINE PREPARATION AND COMMISSIONING............................. 23
11.1. Machine start up...........................................................................................23
11.2 Machine filling...............................................................................................23
12. USE OF THE MACHINE......................................................................... 24
12.1. Floor washing and drying ............................................................................24

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12.2. Start of washing and drying.........................................................................24
12.3. Double washing and single drying...............................................................25
12.4. Emptying and cleaning the recovery tank..................................................25
12.5. Emptying and cleaning the solution tank ...................................................26
13. CONTROL STATION.............................................................................. 27
13.1. TRION CONTROL STATION...................................................................27
13.1.1. Key switch 0/1..........................................................................................28
13.1.2. Brush rotation activation switch (4).........................................................28
13.1.3. Extraction activation switch (4) ...............................................................28
13.1.4. Water dispensing switch (3).....................................................................28
13.1.5. Battery charge status indicator (2) ...........................................................28
13.1.6. Counter (2) ...............................................................................................29
13.2. CONTROLS..................................................................................................29
13.2.1. Neutrik connector socket for battery charging.........................................30
13.3. Batteries.........................................................................................................30
13.4. Charging the batteries..................................................................................31
13.5. Brush replacement........................................................................................32
13.6. Wiper assembly.............................................................................................33
13.7. Wiper adjustment .........................................................................................33
13.8. Wiper drying blade replacement.................................................................34
13.9. Clean water filter cleaning...........................................................................35
13.10. Maintenance schedule ...............................................................................36
13.11. Summary for good maintenance of the machine....................................37
13.12. Troubleshooting.........................................................................................38
14. SOUND EMISSION................................................................................. 40
15. WIRING DIAGRAM................................................................................. 40
16. DECLARATION OF CE CONFORMITYERRORE. IL SEGNALIBRO NON È DEFINITO.

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PRESENTATION
Dear Customer,
KlinMak Srl would like first of all to thank you for choosing to purchase, the new
Trion Range Walk-behind Scrubber-Dryers which, thanks to its features –
described in this manual –we are confident will meet your needs.
The Trion Range has been entirely designed and constructed in total compliance
with Machinery Directive 2006/42/EC (implemented with Italian Legislative Decree
17/10), Low Voltage Directive 2014/35/EC, Electromagnetic Compatibility Directive
2014/30/EC, with top quality materials and devoting a special effort to reducing the risk
of accidents as much as possible.
We have therefore drawn up this manual in order to provide you with adequate
instructions on the correct use and correct maintenance, which are essential for the
operator's safety, for correct operation and consequently long machine duration.
Please carefully read this manual in its entirety, strictly comply with the instructions it
contains and above all - for safety reasons - do not perform any type of procedure that is
not specifically mentioned herein.

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The following symbols are used in the guide for the purposes outlined by the following
descriptions:
WARNING
WARNING - Hazardous or unsafe
procedures that might cause severe
personal injury or even be fatal.
CAUTION
CAUTION - Hazardous or unsafe
procedures that might cause non-severe
personal injury or damage to the
machine or surrounding objects.
FOR SAFETY
Used to identify actions to be
undertaken for safe machine operation.
Before using the device for the first
time, read these original instructions,
follow them and store them for future
use or in case of resale of the device.
.
.

Instruction Manual IDO8065-HILO8065
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1. MACHINE DESCRIPTION
Trion is a Walk-behind Scrubber-Dryer machine, to wash and dry hard floors, battery powered and
with cable, intended for retail use.
The main systems of the machine are as follows:
▪The detergent solution tank and relevant circuit,
▪The washing brushes plate
▪The dirty water recovery tank and relevant circuit
▪The electrical system and relevant control panel, the steering and speed device.
The function of the detergent solution tank is to store water (with dilution of any detergent), supplying it
to the washing system.
The relevant system includes the tank, filter, proportional valve to adjust flow rate and controls.
The tank contains the detergent solution (water and detergent) and supplies it to the washing system when
required. The filter protects the solenoid valve from debris contained in the water. The proportional
solenoid valve controls detergent solution supply to the washing system. The valve automatically
prevents the flow of the detergent solution. The control selector of the solution flow - by controlling
opening duration and section of the solenoid valve - regulates the amount of detergent solution conveyed
to the washing system.
The disc washing device includes: two counter-rotating disc brushes, the electric motor that rotates 2
brushes and a turbine for liquid extraction. The brushes wash the floor while the motor and the pair of
gears, solidly attached to the brushes, actuate their motion. The side band, in bristles, lets the detergent
solution remain in the brushes' working area.
The wiper (or squeegee) is the water collecting device. It can be lifted manually: when it is lifted towards
the machine’s belly, it attaches firmly to the belly by means of 2 magnets.
The water flow is regulated by a proportional solenoid valve (from 0 to 2.0 litres/minute), there is also the
option of mixing the water with the chemical detergent, contained in the specific bottle. The mixture
percentage is set by a peristaltic pump which regulates the detergent flow, conveying it and mixing it
downstream of the proportional solenoid valve (in the version with Ki-Do device).
The function of the recovery device (wiper or squeegee) is to suck the dirty water and convey it to the
recovery tank.
The recovery system includes: the wiper, the vacuum turbine, the filter, the recovery tank and the
controls. The wiper collects the dirty detergent solution from the floor as the machine moves forward.
The vacuum turbine assures the necessary vacuum to suck the dirty detergent solution from the floor and
convey it to the recovery tank. The recovery tank stores the dirty detergent solution.
The maximum recovery water level is controlled by a level sensor connected to the control unit and acting
on the motor; therefore the turbine and the brushes will stop operating as soon as the recovery water
reaches the maximum level.

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The function of the control devices is to control the various settings of the machine.
They include:
1. Start controls
2. Display
3. H20 metering button
4. Brush and suction button
5. Power key –Emergency button
1
1
2
3
4

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1.1. Description of control panel
1. Startup controls
The machine is started up by either red control on the handle (right or left)
2. Display
When the machine is switched on with the key selector located on the emergency pushbutton, the total
hours worked are displayed.
When the button (brushes and suction) is pressed, and when the machine is started up with the handle
controls (1), the power input and residual battery life are displayed
3. Water metering button
It lets you select the amount of water to be fed into the brushes (L/min). It is possible to sequentially
select the following amounts: 0.3-0.6-0.9-1.5-2 L/min.
By pressing and holding the button, it is possible to freely drain the water from the solution tank into a
manhole or appropriate drain pit.
4. Brush and suction button
Option of selecting 2 modes:
ECO: Brush rotation at the lowest number of revs
STANDARD: Rotation at the maximum power
By pressing and holding the button for 5 seconds, it is possible to select detergent dose in the following
percentage amounts: 0.2-0.5-1-1.5 (where the KiDo detergent metering Kit is installed)
5. Power key –Emergency pushbutton
Machine startup with key selector on the emergency pushbutton. At the end of the work session, engage
the emergency and lock by extracting the key
5

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2. TECHNICAL SPECIFICATIONS
Description Remark TRION2040-e TRION2040 TRION4050-e TRION4050 Eco TRION4050
Voltage 230V/50Hz 54,6V 230V/50Hz 54,6V 54,6V
Power Installed 1 Motor 500 W 500 W 500 W 500 W 500 W
Power Consumption Eco-Mode / Max 240 / 340 W 240 / 340 W 290 / 390 W 290 / 390 W 290 / 390 W
Tanks capacity Fresh/Dirty 20 / 22 L 20 / 22 L 40 / 45 L 40 / 45 L 40 / 45 L
Area2Clean Suggested 250 - 750 sqm 250 - 750 sqm 500 - 1500 mq 500 - 1500 mq 500 - 1500 mq
Productivity Theo/Expected 1.624 / 1.050 sqm/h 1.624 / 1.050 sqm/h 2.030 / 1.320 sqm/h 2.030 / 1.320 sqm/h 2.030 / 1.320 sqm/h
Sqm Clean Area / charge cycle Eco-Mode / Max Power 2.100 / 1.500 sqm 2.200 / 1.650 sqm 4.400 / 3.300 sqm
Noise level Eco-Mode / Max Power 64,6 - 66,6 dB(A) 64,6 - 66,6 dB(A) 64,6 - 66,6 dB(A) 64,6 - 66,6 dB(A) 64,6 - 66,6 dB(A)
Energetic Consumption Eco-Mode / Max 0,14-0,21 W/sqm 0,14-0,21 W/sqm 0,14-0,19 W/sqm 0,14-0,19 W/sqm 0,14-0,19 W/sqm
Lenght 800 mm 800 mm 900 mm 900 mm 900 mm
Width with squeegee 490 mm 490 mm 590 mm 590 mm 590 mm
Height 1.100 mm 1100 mm 1100 mm 1100 mm 1100 mm
Weight 50 kg 50 kg 60 kg 60 kg 60 kg
Noise Level 69 dB(A) 69 dB(A) 69 dB(A) 69 dB(A) 69 dB(A)
Protection rate IPX3 IPX3 IPX3 IPX3 IPX3
Warranty 36 months or 1000h 36 months or 1000h 36 months or 1000h 36 months or 1000h 36 months or 1000h
Working width 406 mm / 2x8" 406 mm / 2x8" 508 mm / 2x10" 508 mm / 2x10" 508 mm
Brushes rpm empty/full 340/300 340/300 340/300 340/300 340/300
Load on brushhead 30 Kg 30 Kg 30 Kg 30 Kg 30 Kg
Water Flow adjustable 0-2 l/min 0-2 l/min 0-2 l/min 0-2 l/min 0-2 l/min
Detergent Dosing System (KiDo) prepared prepared prepared prepared prepared
Width 490 mm 490 mm 590 mm 590 mm 590 mm
Vacuum Eco-Mode / Max 600/900 mmH2O 600/900 mmH2O 600/900 mmH2O 600/900 mmH2O 600/900 mmH2O
Dimensions WxLxH 910x520x1.000 mm 910x520x1.000 mm 910x520x1.000 mm 910x520x1.000 mm 910x520x1.000 mm
Total weight unit / with packaging 55 / 69 kg 57 / 71 kg 65 / 79 kg 66 / 80 kg 67 / 81 kg
Batteries and Charger
Capacity Li-Ion with BMS 54,6V/10,20Ah 54,6V/10,20Ah 54,6V/20,40Ah
Runtime 2h 1,5 h 3h
Charger UL certified 54.6V - 5A 54.6V - 5A 54.6V - 5A
Charging time 2h 2h 4h
Charging cycles 1000 1000 1000
Technical Information Trion
Scrubbing system
Vacuum system
Weight and Packaging

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2.1. Trion 2040 Dimensions
2.2. Trion 4050 Dimensions

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2.3. Functional units
LIST OF UNITS
1. Control panel
2. Solution tank
3. Recovery tank
4. Recovery tank lid
5. Recovery tank discharge flexible hose
6. Brush head
7. Detergent solution discharge flexible hose
8. Wiper
9. Vacuum engine (turbine)
10.Chemical detergent tank compartment (OPTIONAL)
11.Battery compartment
12.Turbine discharge air filter
13.Brush rotation motor
14.Water loading spout
Details:

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Instruction Manual IDO8065-HILO8065
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3. SAFETY FEATURES
In view of the safety standards of the unified text of the Machine Directive 2006/42/CE (implemented
with Italian Legislative Decree 17/10), of the Low Voltage Directive 2014/35/CE, of Electromagnetic
Compatibility 2014/30/CE.
▪To reduce the risk of fire, electrical shocks or personal injury, comply with the following
instructions
▪Only use the machine indoors. Do not use the machine outdoors and do not expose it to rain.
▪Exclusively use the machine complying with the instructions described in this manual.
▪Only use the components and accessories recommended by the manufacturer.
▪If the machine does not work correctly, or it has been dropped, has been damaged, has been left
outside or has fallen in water, hand it to an authorised service centre.
▪Do not use the machine if one of the openings is obstructed. Keep the openings clear from debris
which might reduce the air flow.
▪The machine has not been designed to collect hazardous powders.
▪If it is operated near flammable vapours or materials, the machine may cause fires.
▪Do not operate the machine near flammable liquids, powders or vapours.

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▪The machine is designed for commercial use, e.g. to be used inside supermarkets, hotels, schools,
hospitals, factories, warehouses, thus for more complex applications than simple domestic cleaning
operations.
▪The use of the machine must be exclusively entrusted to personnel trained and informed on correct
use.
▪Maintenance and repair operations must be performed exclusively by qualified personnel.
▪Should any foam or liquids escape the machine, immediately turn it off.
▪Before performing cleaning or maintenance operations, disconnect the battery (when the
emergency is engaged, all connections are cut off, including the battery)
▪Before handing the machine to a waste collection centre, the battery must be removed and
correctly disposed of.
▪Ensure all warning labels are legible and correctly applied to the machine.
▪During operation, pay the utmost attention to other people, especially children.
▪Before using the machine ensure all covers and doors are in the positions specified in the
instructions.
▪When the machine is left unattended, adopt all necessary measures to prevent any unintentional
movement of the same.
▪The machine must be exclusively operated by trained and authorised personnel.
▪When the machine is left unattended, engage the emergency, turn the locking key and extract the
key.
▪Exclusively use the chemicals recommended by the manufacturer.
▪The machine is designed to be used with the brushes specified by the manufacturer. The use of
other types of brushes may affect the machine's safety.
▪Lithium-Ion batteries comply with specific reference standards –Correct use according to the
manufacturer’s manual is recommended
▪Do not use the machine near sparks or naked flames.
▪Keep the batteries away from sparks or naked flames.
▪Do not smoke near the batteries.
▪Disconnect the batteries before performing any kind of procedure on the machine. (engage or
release the emergency)
▪Every procedure on the machine must exclusively be performed by skilled personnel. Always
wear protective clothing and glasses in case of operations on the batteries or near them.
▪Strictly do not wash the floor scrubber dryer with pressure washers and electrical parts with water.

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▪Immediately report any machine damage or malfunctioning.
▪Do not use the machine unless it is in perfect operating conditions. Carefully read the information.
▪Identify all the machine's safety devices.
▪Assure adequate training of the personnel in charge of operating the machine.
▪DO NOT OPERATE THE MACHINE IN THE FOLLOWING CASES:
▪You have not been trained and authorised.
▪The operating Guide has not been read.
▪You are in an area under risk of fire or explosions.
▪You are in an area where there is a falling objects hazard.
▪DURING MAINTENANCE OPERATIONS:
▪Avoid moving parts. Do not wear loose clothes, such as jackets, shirts or in general,
necklaces or hanging objects
▪clothes with wide sleeves when using the machine.
▪Use KlinMak approved spare parts.
3.1. Declaration of absence of harmful substances
We hereby declare that our products, used in the process of assembling the machine, are produced with
materials that comply with the limits established by the regulations in force on the protection of health
and the environment and do not contain substances classified as SVHC (Substance of Very High
Concern) in accordance with CE 1907/2006 regulation (REACH, i.e. Registration, Evaluation,
Authorisation and Restriction of Chemical substances).
Although the above mentioned substances are not employed in processing cycles of raw materials and our
products, their presence cannot however be ruled out in the order of p.p.m. (parts per million), due to the
micro-pollution of the raw materials.
3.2. Safety devices of fixed closing guards
The components that protect some areas that contain moving parts or live equipment are considered fixed
closing guards.
The brush plate is fitted with closing guard, consisting in the plastic material protection casing.
Do not remove the fixed closing guards. In the event of maintenance, ensure the same are reassembled
before turning on the machine and starting to work.

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3.3. Safety devices relevant to mobile guards
The brush plate is protected by a mobile guard.
The battery compartment is located on the back plate, in front of the operator. To access it, remove the 4
screws locking the plate and disconnect the wires.
Inside the battery are 2 safety adhesive labels, that prevent removing the battery from its compartment.
Tampering with these seals entails forfeiting the battery warranty.
For any maintenance need, the customer must remove the entire compartment + battery, by unscrewing
the set from the back plate and must ship it to the manufacturer for tests and possible replacement under
warranty. OK REVIEWED
4. CE PLATE POSITION
The technical specifications plate bearing the CE marking is attached on the control handle base, it is
adhesive and must not be removed for any reason.
5. MACHINE TRANSPORT AND LIFTING
The machine is fitted with 2 main wheels to use the machine in work mode, whereas for transfers 2 small
additional caster wheels are used, which become operational when the machine is tilted towards the
operator. Place the machine on a pallet, taking care to lock the wheels to prevent the machine from
moving. (possibly use wedges)
Transport and any lifting must be done with the machine on a pallet.
It is recommended to empty the solution recovery tanks.

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6. INTENDED USE OF THE MACHINE (washing and drying phase)
TRION is a Walk-behind Scrubber-Dryer machine, to wash and dry hard floors, battery powered or
with cable, intended for retail use.
The machinery applies a detergent solution to the hard floor, a solution that is collected in the solution
tank and is conveyed through suitable piping to the brush plate, with solenoid valve adjustable flow, it
scrubs the floor by the combined action of two counter-rotating brushes and then draws the dirty water
into the recovery tank.
It is also possible to spray the floor with water, actuating the brushes only for scrubbing and cleaning,
without drying.
Finally, it might be required to switch off the water adjustments, when the floor is already wet, and make
several runs until the floor is completely clean and dry.
The TRION machine is not intended for any other operations.
Any other operation should therefore be considered as misuse.
7. INTENDED USE OF THE MACHINE (machine being moved without
washing or drying)
TRIONcan be handled without brush plate lowered and brushes in contact with the floor, or with the
drying turbine turned off. This can happen during transfer from one room to another, at the end of
cleaning or for other reasons. Just act on the rear support located on the machine back to be able to move
it conveniently.