KMT MTP-STG-V3 User manual

KMT - Kraus Messtechnik GmbH
Gewerbering 9, D-83624 Otterfing, Germany, 08024-48737, Fax. [phone]
Home Page: http://www.kmt-telemetry.com, Email: [e-mail]
User Manual
MTP
Multi-channel telemetry system for rotating
application, full software programmable
with 16 bit resolution
INSTRUCTIONS FOR QUALIFIED PERSONNEL ONLY!
•2 to 64 channel
•16 bit ADC, simultaneous sampling
•Signal bandwidth 0-24000Hz
•Full software programmable
•Inputs for STG, TH-K, ICP or VOLT
•Inductive or battery power
•STG - Auto Zero calibration
•Rugged housing, water protected
•4V bridge Excitation
•Output analog +/- 10V
•Gain 125-250-500-1000-2000
•Digital data interface to PC

Version 2018-11 2Technical Data are subject to change without notice!
Safety notes
•The device should only applied by instructed personnel.
•The power head emits strong magnetic radiation at 30-60 kHz to a distance of 300 mm.
Therefore persons with cardiac pacemakers should not work with this device!
•Magnetic data storage media should be kept in a distance of at least 3m from the power
head to avoid data loss. The same is valid for electromagnetic sensitive parts, devices and
systems.
•Do not place the power head in the switched-on state on metallic objects, because this
results in eddy currents which could overload the device and strong heat up small objects.
Also the probe could be destroyed!
•No metallic objects, other than the disc-type coil, should be located in the air gap of the
power head. The same applies to metallic parts within a radius of up to 50 mm in all
directions.
•Do not use damaged or faulty cables!
•Never touch in the area between shaft and inductive head, the rotating shaft itself or rotor
electronic contacts during operation!
•This is a “Class A” system suitable for operation in a laboratory or industrial environment.
The system can cause electromagnetic interferences when used in residential areas or
environments. In this case the operator is responsible for establishing protective
procedures.

Version 2018-11 3Technical Data are subject to change without notice!
Short description:
The MTP telemetry is a small and flexible telemetry system for rotating applications. Each sensor module (2-channel) is equipped with signal
conditioning, anti-aliasing filters, analog-to-digital converters and a digital output. All these up to 32 modules (=64 channels) will controlled by
MTP-Controller module. By this concept it’s possible to install the acquisition modules close to the sensor to have short connections for the
analog sensor lines. This avoids an undesired coupling of disturbances resulting in noisy signals. The interference insensitive digital outputs
then can lead over wider distances of up to 25cm module to module. The MTP-Controller output is a PCM bit stream signal which can be
modulated for emission by a transmitter module for distances of up to 0.1 with inductive telemetry transmission or up to 10m with radio telemetry
transmission. Suitable for wireless data transmission rates of 312.5kbit/s up to 5000kbit/s
MTP acquisition modules (rotor side)
80 x 34 x 14 mm
Weight 60 grams
MTP-STG-V3
Acquisition module for 2 strain gages
Full, half >=350ohme and quarter
bridge 350ohme
Fixed excitation 4V DC
Offset calibration by auto zero
Manual offset shifting after auto zero
Gain: 125-250-500-1000-2000
Test shunt-cal step
Signal bandwidth 0Hz to 24000Hz*
(*see table of cut-off-frequency)
Resolution 16bit
Accuracy <0.2%
Powering: 6.5-9V DC
Current consumption with full
bridge 350 ohm 75mA
Vibration: 5g
Static acceleration: 3000g
Shock: 10000g
80 x 34 x 14 mm
Weight 60 grams
MTP-VOLT-V3
Acquisition module for 2x high level
inputs
Range: ±0,625V, ± 1,25V, ±2,5V,
± 5V, ±10V
Signal bandwidth 0Hz to 24000Hz*
(*see table of cut-off-frequency)
+4V sensor excitation max. 20mA
Resolution 16bit
Accuracy <0.2%
Powering: 6.5-9V DC
Current consumption 60mA
Vibration: 5g
Static acceleration: 3000g
Shock: 10000g
80 x 34 x 14 mm
Weight 60 grams
MTP-ICP®
Acquisition module for 2 ICP sensors
Current EXC. 4mA
Gain: 1-2-4-8-16-32
Signal bandwidth 3 Hz to 24000Hz*
(*see table of cut-off-frequency)
Resolution 16bit
Accuracy <0.2%
Powering: 6.5-9V DC
Current consumption 100mA
Vibration: 5g
Static acceleration: 3000g
Shock: 10000g
80 x 34 x 14 mm
Weight 60 grams
MTP-TH-K
Acquisition module for 2x TH-K
Inputs galvanic isolated
Range -50 to 1000°C, -50 to 500°C
or -50 to 250°C
Cut-off filter 30Hz (more on request)
Resolution 16bit
Accuracy: 0.2% at 1000°C range
Powering: 6.5-9V DC
Current consumption 110mA
Vibration: 5g
Static acceleration: 3000g
Shock: 10000g
MTP-Pt100/1000 (RTD)
Acq. module for 2 RTD sensors
Range -100 to 600°C, -50 to 300°C
or -25 to 150°C
Type Pt100 or Pt1000
Current EXC. 1mA
Connection: 4-, 3- and 2 wire
Sensor break detection
Signal bandwidth 6Hz
Resolution 16bit
Accuracy <0.2%
Powering: 6.5-9V DC
Current consumption 60mA
Vibration: 5g
Static acceleration: 3000g
Shock: 10000g
80 x 34 x 14 mm
Weight 60 grams
MTP-CONTROL
Controller 1- 32 acquisition modules
Output: PCM
Programmable via LAN adapter
Powering: 6.5-9V DC
Current consumption 40mA, with LAN-
setup adapter 140mA
Vibration: 5g
Static acceleration: 3000g
Shock: 10000g
Additional environmental
Operating Temperature -20 –+80°C
Storage Temperature -30 –+90°C
Humidity 100%

Version 2018-11 4Technical Data are subject to change without notice!
Signal bandwidth, sampling rates and delay time:
Cut off frequency from anti-aliasing filter (-3dB) and sampling rate (red)
Delay Time from Analog In to Analog Out (theoretical, brown)
Bit rate
2 Channels
4 Channels
8 Channels
16 Channels
32 Channels
64 Channels
5000 kbit/s
------
24000 Hz max.
(62500 Hz)
1,6 ms
12000 Hz
(31250 Hz)
2,3 ms
6000 Hz
(15625 Hz)
4,5 ms
3000 Hz
(7812.5 Hz)
8,9 ms
1500 Hz
(3906.25 Hz)
17,9 ms
2500 kbit/s
24000 Hz max.
(62500 Hz)
1,6 ms
12000 Hz
(31250 Hz)
2,3 ms
6000 Hz
(15625 Hz)
4,5 ms
3000 Hz
(7812.5 Hz)
8,9 ms
1500 Hz
(3906.25 Hz)
17,9 ms
750 Hz
(1953.125 Hz)
35,7 ms
1250 kbit/s
12000 Hz
(31250 Hz)
2,3 ms
6000 Hz
(15625Hz)
4,7 ms
3000 Hz
(7812.5 Hz)
9,1 ms
1500 Hz
(3906.25 Hz)
17,9 ms
750 Hz
(1953.125 Hz)
35,7 ms
375 Hz
(976.56 Hz)
71,5 ms
625 kbit/s
6000 Hz
(15625Hz)
4,7 ms
3000 Hz
(7812.5 Hz)
9,4 ms
1500 Hz
(3906.25 Hz)
18,3 ms
750 Hz
(1953.125 Hz)
35,7 ms
375 Hz
(976.56 Hz)
71,5 ms
190Hz
(488.28 Hz)
142,3 ms
312,5 kbit/s
3000 Hz
(7812.5 Hz)
9,4 ms
1500 Hz
(3906.25 Hz)
19,1 ms
750 Hz
(1953.125 Hz)
36,3 ms
375 Hz
(976.56 Hz)
71,5 ms
190 Hz
(488.28 Hz)
142,5ms
95 Hz
(244.14 Hz)
285 ms
Data frame:
For 4 Channels: 32 bit Barker Synch Code + 4x16 bit Data + 4x16 bit Data + 4x16 bit Data + 4x16 bit Data + 32 bit reserved
For 8 Channels: 32 bit Barker Synch Code + 8x16 bit Data + 8x16 bit Data + 32 bit reserved
For 16 Channels: 32 bit Barker Synch Code + 16x16 bit Data + 32 bit reserved
For 32 Channels: 32 bit Barker Synch Code + 16x16 bit Data + 32 bit reserved (Frame Nr.1 = CH1..Ch16) +
32 bit Barker Synch Code + 16x16 bit Data + 32 bit reserved (Frame Nr.2 = CH17..Ch32)
For 64 Channels: 32 bit Barker Synch Code + 16x16 bit Data + 32 bit reserved (Frame Nr.1 = CH1..Ch16) +
32 bit Barker Synch Code + 16x16 bit Data + 32 bit reserved (Frame Nr.2 = CH17..Ch32) +
32 bit Barker Synch Code + 16x16 bit Data + 32 bit reserved (Frame Nr.3 = CH33..Ch48) +
32 bit Barker Synch Code + 16x16 bit Data + 32 bit reserved (Frame Nr.4 = CH49..Ch64)
MTP-DEC4/8/16/24/32 with analog output via BNC (4/8) or Sub-D 16/24/32
4 CH
8 CH
16/24/32 CH

Version 2018-11 5Technical Data are subject to change without notice!
MTP-DEC8/16/24/32 Receiver unit for max 32 Channels output via 37 pol. Sub D
(inductive transmission 45MHz version up to 5000Mbit)
Plug-side
Optional BNC16/32 Box. Connect on 37pol Sub-D
MTP –DEC8/16/24/32 System Parameters:
Channel:8,16 or 32x +/-10V analog outputs via Sub-D male socket
Resolution: 16 bit D/A converter, with smoothing filter
Power supply input: 10-30 VDC, power consumption <24 Watt
Transmission: Digital PCM Bi-Phase Format –FSK, receiver
Dimensions: 205 x 105 x 65mm
Weight: 1.25 kg without cables and antenna
Overall system accuracy between encoder input and decoder output: <0.2% without sensor influences
Environmental
Operating: -20 … +70°C
Humidity: 20 ... 80% not condensing
Vibration: 5g
Static acceleration: 10g in all directions
Shock: 100g in all directions
Front side view
Rear side view
Power Switch
7-pole female TUCHEL connector for
power supply input (10–30V DC)
IND-Pickup head
connection
Fuse of powering defect LED
Out of function
Active level LED
of Pickup head
Female 37 pole Sub-D for analog
signal output, CH 1 to 32
Power ON LED
IND-Pickup head
connection (at
diversity option)
Active level LED
of Pickup head
Transmission error LED

Version 2018-11 6Technical Data are subject to change without notice!
MTP-DEC8/16/24/32 Receiver unit for max 32 Channels output via 37 pol. Sub D
(radio transmission version with diversity receiver 312.5-1250kbit)
Plug-side
Optional BNC16/32 Box. Connect on 37pol Sub-D
MTP –DEC8/16/24/32 System Parameters:
Channel:8,16 or 32x +/-10V analog outputs via Sub-D male socket
Resolution: 16 bit D/A converter, with smoothing filter
Power supply input: 10-30 VDC, power consumption <24 Watt
Transmission: Digital PCM Bi-Phase Format –FSK,
Dimensions: 205 x 105 x 65mm
Weight: 1.25 kg without cables and antenna
Overall system accuracy between encoder input and decoder output: <0.2% without sensor influences
Environmental
Operating: -20 … +70°C
Humidity: 20 ... 80% not condensing
Vibration: 5g
Static acceleration: 10g in all directions
Shock: 100g in all directions
Front side view
Rear side view
HF –Field
strength
display
Transmission error LED
Fuse of powering defect LED
Power Switch
PCM out for IP-LAN-Interface (Opt.)
(Option)
Female 37 pole Sub-D for analog
signal output, CH 1 to 32
7-pole female TUCHEL connector for
power supply input (10–30V DC)
SMA antenna
connector with
active LED of
antenna (diversity)
Out of function!

Version 2018-11 7Technical Data are subject to change without notice!
MTP-DEC32 Receiver unit for max 32 Channels output via 37 pol. Sub D
(radio transmission version with HF BOX Quad with 4 receiver 1250 … 5000kbit)
HF BOX Quad System Parameters:
HF receivers 4
Antenna connection SMA
Output PCM
Power supply input: 10-30 VDC, power consumption <24 Watt
Dimensions: 205 x 105 x 65mm
Weight: 1.050 kg without cables and antenna
Environmental
Operating: -20 … +70°C
Humidity: 20 ... 80% not condensing
Vibration: 5g
Static acceleration: 10g in all directions
Shock: 100g in all directions
Active DATA LED, up to 2 receivers can be active!
If a fault data is identified, it will switch
automatically to a valid data from other receiver
4x SMA inputs for RX antenna
Transmission error LED
Fuse of powering defect LED
7-pole female TUCHEL connector for
power supply input (10–30V DC)
PCM OUT
Pin 1 -----
Pin 2 = PCM + (pink wire)
Pin 3 = PCM -- (blue wire)
Pin 4/5 = common GND & shield
(black/green)
Pin 6 -----
Power Switch
4x HF Level display
PCM/ DATA cable
Length 5m standard
(up to 25m on request)

Version 2018-11 8Technical Data are subject to change without notice!
MTP-STG - Acquisition module for 2 channels strain gages (STG)
MTP-STG-V3
Acquisition module for 2 strain gages
Full, half >=350ohme and quarter bridge 350ohme
Fixed excitation 4V DC
Offset calibration by auto zero
Manual offset shifting after auto zero
Gain: 125-250-500-1000-2000
Test shunt-cal step (about 80% from measuring range at GAIN 2000)
Signal bandwidth 0Hz to 24000Hz*
(*see table of cut-off-frequency)
Resolution 16bit
Accuracy <0.2%
Powering: 6.5-9V DC
Current consumption with full bridge 350 ohm 75mA
Vibration: 5g
Static acceleration: 3000g
Shock: 10000g
Gain and STG-Sensitivity (output +/-10V at decoder)
Gain 125 = +/-20mV/V
Gain 250 = +/-10mV/V
Gain 500 = +/-5mV/V
Gain 1000 = +/-2.50mV/V
Gain 2000 = +/-1,25mV/V
STG connection
for 2 channels
Status LED
ON = Error
Powering and
digital bus I/O

Version 2018-11 9Technical Data are subject to change without notice!
MTP-VOLT -Acquisition module for 2 channels high level inputs
MTP-VOLT-V3
Acquisition module for 2x high level inputs
Range: ±0,625V, ± 1,25V, ±2,5V, ± 5V, ±10V
Signal bandwidth 0Hz to 24000Hz*
(*see table of cut-off-frequency)
Add. +4V sensor excitation max. 20mA
Resolution 16bit
Accuracy <0.2%
Powering: 6.5-9V DC
Current consumption 60mA
Vibration: 5g
Static acceleration: 3000g
Shock: 10000g
Shield only for noisy environmental (GND)
VOLT connection
for 2 channels
Status LED
ON = Error
Powering and
digital bus I/O

Version 2018-11 10 Technical Data are subject to change without notice!
MTP-ICP -Acquisition module for 2 channels ICP sensor
MTP-ICP®
Acquisition module for 2 ICP sensors
Current EXC. 4mA
Gain: 1-2-4-8-16-32
Signal bandwidth 3 Hz to 24000Hz*
(*see table of cut-off-frequency)
Resolution 16bit
Accuracy <0.2%
Powering: 6.5-9V DC
Current consumption 100mA
Vibration: 5g
Static acceleration: 3000g
Shock: 10000g
Shield only for noisy environmental (GND)
ICP connection
for 2 channels
GND only for
optional cable
shield!
Status LED
ON = Error
Powering and
digital bus I/O

Version 2018-11 11 Technical Data are subject to change without notice!
MTP-Pt100/1000 - Acquisition module for 2 channels RTD sensor
MTP-Pt100/1000 (RTD)
Acquisition module for 2 RTD sensors
Range -100 to 600°C, -50 to 300°C or -25 to 150°C
Type Pt100 or Pt1000
Current EXC. 1mA
Connection: 4-wire, 3-wire and 2 wire
Sensor break detection
Signal bandwidth 6Hz
Resolution 16bit
Accuracy <0.2%
Powering: 6.5-9V DC
Current consumption 60mA
Vibration: 5g
Static acceleration: 3000g
Shock: 10000g
Shield only for noisy environmental or long cables
RTD connection
for 2 channels
Status LED
ON = Error
Powering and
digital bus I/O

Version 2018-11 12 Technical Data are subject to change without notice!
MTP-Pt100 - Temperature range table
Temperature measuring range Pt100: -100 to 600°C C
Temperature
[°C]
Output
[V]
Temperature
[°C]
Output
[V]
Temperature
[°C]
Output
[V]
Temperature
[°C]
Output
[V]
-50
-0.50
150
1.50
350
3.50
550
5.50
0
0.00
200
2.00
400
4.00
600
6.00
50
0.50
250
2.50
450
4.50
100
1.00
300
3.00
500
5.00
Temperature measuring range Pt100: -50 to 300°C or
Temperature
[°C]
Output
[V]
Temperature
[°C]
Output
[V]
Temperature
[°C]
Output
[V]
Temperature
[°C]
Output
[V]
-50
-1.00
50
1.00
150
3.00
250
5.00
0
0.00
100
2.00
200
4.00
300
6.00
Temperature measuring range Pt100: -25 to 150°C
Temperature
[°C]
Output
[V]
Temperature
[°C]
Output
[V]
Temperature
[°C]
Output
[V]
Temperature
[°C]
Output
[V]
-50
-2.00
50
2.00
150
6.00
0
0.00
100
4.00

Version 2018-11 13 Technical Data are subject to change without notice!
MTP-TH-K - Acquisition module for 2 channels thermo couples
MTP-TH-K
Acquisition module for 2x TH-K
Inputs galvanic isolated
Range -50 to 1000°C, -50 to 500°C or -50 to 250°C
Cut-off filter 30Hz (standard) more on request
Resolution 16bit
Accuracy: 0.2% at 1000°C range
Powering: 6.5-9V DC
Current consumption 110mA with cold junction compensation plate
Vibration: 5g
Static acceleration: 3000g
Shock: 10000g
TH-K pin assignment
TH-K
compensation
plate connection
for 2 channels
Status LED
ON = Error
Powering and
digital bus I/O
Cold junction compensation plate
integrated in TH-K mini connector!
Caution: Cable length between MTP-TH-K module and
compensation plate can be max. 100cm, factory standard
length is 20cm! Shield cable, shield must connect on GND!!

Version 2018-11 14 Technical Data are subject to change without notice!
MTP-TH-K - Temperature range table
Temperature measuring range type K: -50°C to +1000°C
Temperature
[°C]
Output
[V]
Temperature
[°C]
Output
[V]
Temperature
[°C]
Output
[V]
Temperature
[°C]
Output
[V]
-50
-0.50
250
2.50
550
5.50
850
8.50
0
0.00
300
3.00
600
6.00
900
9.00
50
0.50
350
3.50
650
6.50
950
9.50
100
1.00
400
4.00
700
7.00
1000
10.00
150
1.50
450
4.50
750
7.50
200
2.00
500
5.00
800
8.00
Temperature measuring range type K: -50°C to +500°C
Temperature
[°C]
Output
[V]
Temperature
[°C]
Output
[V]
Temperature
[°C]
Output
[V]
Temperature
[°C]
Output
[V]
-50
-1.00
100
2.00
250
5.00
400
8.00
0
0.00
150
3.00
300
6.00
450
9.00
50
1.00
200
4.00
350
7.00
500
10.00
Temperature measuring range type K: -50°C to +250°C
Temperature
[°C]
Output
[V]
Temperature
[°C]
Output
[V]
Temperature
[°C]
Output
[V]
Temperature
[°C]
Output
[V]
-50
-2.00
150
6.00
0
0.00
200
8.00
50
2.00
250
10.00
100
4.00
If no thermocouple is connected or the connection broken, the output is -10V!

Version 2018-11 15 Technical Data are subject to change without notice!
MTP-CONTROLLER - Controller for 1- 32 acquisition modules = 64 channels
MTP-CONTROL
Controller for 1- 32 acquisition modules = 64 channels
Output: PCM
Programmable via LAN adapter
Powering: 6.5-9V DC
Current consumption 40mA (with connected LAN Adapter80mA)
Vibration: 5g
Static acceleration: 3000g
Shock: 10000g
Control pin assignment
Example of a MTP system (rotating side) with LAN-Adapter and inductive transmitter incl. demo coil
Powering
+6.5-9V
LAN-Adapter Connection
Powering and
digital bus I/O
Connection for radio or inductive transmitter

Version 2018-11 16 Technical Data are subject to change without notice!
IND TX - Inductive transmitter
MTP-IND-TX (New version 2016) for MTP
Inductive data transmission transmitter with 45MHz carrier
Transmission rate 2500kbit/s, optional 5000kBit/s
Distance up to 100mm, typical 50mm (between coil and pickup)
Consumption of current: 70mA
Powering: 5V DC (powering comes via MTP-Controller)
Vibration: 5g
Static acceleration: 3000g
Shock: 10000g
Water protected!
Typical connection
transmitting coil
Typical connection
Power and data
MTP-Control with MTP IND-Tx
MT32-IND-TX (Version until 2015) for MTP
Inductive data transmission transmitter with 45MHz carrier
Transmission rate 2500kbit/s
Distance up to 100mm, typical 50mm (between coil and pickup)
Consumption of current: 70mA
Powering: 5V DC (powering comes via MTP-Controller)
Vibration: 5g
Static acceleration: 3000g
Shock: 10000g
Water non-protected
Power
ON LED

Version 2018-11 17 Technical Data are subject to change without notice!
MTP-IND TX - Inductive transmitter - Connection

Version 2018-11 18 Technical Data are subject to change without notice!
HF-TX - Radio transmitter
MTP-HF-TX (New version 2016) for MTP
Radio data transmission transmitter
Transmission rate 312.5, 625, 1250, 2500 and 5000kbit/s,
Distance up to 1m (between wire antenna and receiving antenna)
Consumption of current: 100mA
Powering: 5V DC (powering comes via MTP-Controller)
Vibration: 5g
Static acceleration: 3000g
Shock: 10000g
Water protected, but not connectors!
Wire antenna for shaft application with SMA connector
Pins are for KMT
internal use only!
Typical connection
Power and data
MTP-Control with MTP HF-Tx
MT32-HF-TX (Version until 2015) for MTP
Radio data transmission transmitter
Transmission rate 312.5, 625, 1250, 2500 and 5000kbit/s,
Distance up to 1m (between wire antenna and receiving antenna)
Consumption of current: 100mA
Powering: 5V DC (powering comes via MTP-Controller)
Vibration: 5g
Static acceleration: 3000g
Shock: 10000g
Water non-protected
HF LED
ON if OK
HF SMA
antenna
connection

Version 2018-11 19 Technical Data are subject to change without notice!
MTP-HF TX - Radio transmitter - Connection

Version 2018-11 20 Technical Data are subject to change without notice!
MTP -Block diagram example for 32 channels