KOBEO FS0150 User manual

RANDOM ORBITAL SANDER
150mm
MODEL FSO150
ORDER CODE KBE-270-2720K
OPERATOR’S MANUAL
Please retain this information for future reference.
WARNING: THE SAFETY INFORMATION
GIVEN INSIDE MUST BE READ AND
UNDERSTOOD BY ANY PERSON
USING, INSTALLING, REPAIRING
OR MAINTAINING THIS PRODUCT.
ALWAYS WEAR
APPROPRIATE
PERSONAL
PROTECTIVE
EQUIPMENT.
Suitable for shaping,
blending,
smoothing
body filler and rapid
material removal.
150mm diameter Hook & Loop backing pad.
10,0OOrpm.
Rubber handle provides grip and operator comfort.
Random orbit for a swirl free finish.
One or two handed operation.
Can be used for wet sanding.
Due to its self generating
vacuum, it can be attached
to a Portable Dust Collection
System to help reduce
airborne dust and clean-up
time.
Rotating air inlet to
prevent the air
hose tangling.
Speed control
conveniently
located for easy
adjustment.
Ball bearing construction for a long tool life.
DECLARATION OF CONFORMITY
We hereby certify that the Kobe
Random Orbital Sander 150mm FSO150
complies with all the relevant provisions of the following European Community Directives:
Machinery 98/37/EC and Marking 93/68/EEC.
National standards applied:
EN 792-8, EN 28662-1, EN 28862-8 and EN ISO 15744:2002.
Official Agent:
KENNEDY TOOLS
Wigston Works, Leicester, England.
Signed:
Date: 28th March 2011 Name: Martin Cooke Position: Director, The Kennedy Group Ltd.
© The Kennedy Group Ltd. 03/2011
Kobe Tools continually strives to improve its products. Specifications may change without prior notice.
AVAILABLE FROM YOUR DISTRIBUTOR
KOBE PRODUCTS carry a one years manufacturers warranty.
KOBE PRODUCTS are designed & produced to the highest standards & specifications
KOBE PRODUCTS are fully guaranteed against faulty materials & workmanship
Should they be found to be defective, they will either be repaired or replaced
free of charge (fair wear and tear and/or misuse excepted).
This does not affect your legal rights.
Please retain supplier invoice as proof of purchase.
QUALITY GUARANTEE & WARRANTY
KOBE TOOLS Official Agents:
JAPAN: MIKI TOOL TRADING CO. MIKI CITY, JAPAN.
EUROPE, MIDDLE EAST, AMERICA & AFRICA: THE KENNEDY GROUP LTD, WIGSTON, ENGLAND.
quality abrasives
YORK
KOBE recommends the use of


2 11
THE KOBE RANGE
KOBE
INDUSTRIAL
AIR TOOLS
You have purchased a quality industrial product that is designed for high performance
and long service life. If correct use, safety and maintenance procedures are observed
this machine will last for many years.
SAFETY INSTRUCTIONS
ALERTNESS
Always stay alert, watch what you are doing and use common sense when operating this tool.
Always make sure you do not get distracted by other people.
Always avoid accidental starting of the tool. Disconnect the tool before adjusting, replacing accessories
or repairing.
Never operate the tool when tired or under the influence of alcohol or prescription/non-prescription
drugs.
SIGHT
Always wear approved eye protection during operation, repair or maintenance of the tool, or whilst
changing accessories. Even small projectiles can injure eyes and cause blindness.
HEARING
Always take measures to eliminate or reduce risks from exposure to noise. High sound levels can
cause permanent hearing loss. Always use approved hearing protection.
RESPIRATORY
Breathing in dust can lead to lung problems. Some dust created by using this tool could contain chemicals
which are known to cause cancer, birth defects or other reproductive harm. Some examples of these
chemicals are:
LEAD which can be found in old paint.
CRYSTALLINE SILICA from bricks and cement and other masonry products.
ARSENIC and CHROMIUM from chemically treated timber.
Always avoid inhaling/ingesting dust or handling debris from the work process which can be harmful to
your health.
Always use dust extractors where available, work in a well ventilated area and wear a face mask which
is specially designed to filter out microscopic particles.
HANDS, ARMS AND BODY
Cuts and burns
Always wear gloves to protect hands from cuts and burns.
Always wear shoes which are non-skid. In addition, wear shoes with steel toe caps where there is a risk
of heavy or sharp objects falling on your feet.
Always wear a protective apron capable of stopping small wheel or workpiece fragments.
Never allow sparks to go onto your clothing. Wear wool or flame retardant cotton rather than man made
fabrics.
Never touch parts of the tool or accessories when they are moving. Use gloves when changing
accessories after use.
Vibration and repetitive strain
Repetitive work motions, awkward positions and exposure to vibration can cause “Repetitive Strain
Injuries”. If numbness, tingling, pain or whitening of the skin occurs consult a doctor.
Always use appropriate safety equipment and take regular breaks.
HAIR, CLOTHING & JEWELLERY
Always ensure that all long hair and loose clothing, ties, scarves, jewellery, etc., are secured or
removed.
Never wear watches, rings or bracelets whilst using this tool.
CHILDREN AND OTHER PEOPLE
Always ensure that all others in the area are wearing approved eye, face, respiratory,
hearing and body protection.
Always keep children away from the work area and where tools are stored.
Never let people who are unfamiliar with the tool use it.
KOBE INDUSTRIAL AIR TOOLS have been specifically designed to help you work SAFELY and
EFFICIENTLY. Your care and good judgement are the best protection against injury, but always ensure that
the appropriate safety equipment is worn. All possible hazards cannot be covered here, but the most
important ones have been highlighted.
Continued on page 3

10 3
KOBE
INDUSTRIAL
AIR TOOLS
KOBE AIRLINE ACCESSORIES
Max Tool Bore x Order Code
Weight Length Rating KBE-280
1.5kg 6.35 x 700mm 100PSI -1000K
Order Code
Description
KBE-280
1/4
BSP Mini Oiler -1400K
MINI OILER feeds oil directly into the airline ensuring
your air tool is well lubricated at all times preventing
corrosion. The clear body reservoir allows immediate
inspection of the oil level. All brass construction.
RETRACTABLE AIR HOSE
BALANCER
With adjustable
tension return. Retracts when
the air tool is released leaving
the work place clear of
unwanted lengths of air hose.
Ideally suited for in-line
production. With spring
loaded safety clip for
overhead fixing.
WATER SEPARATOR continuously removes
moisture from the air supply helping to prevent
corrosion to the internal components of the air
tool. The spring
valve allows
immediate
draining of
reservoir
without
any down time.
HI-FLEX POLYURETHANE AIR HOSE with brass 360°
swivel couplings, ideal for use in awkward access
areas. Recoils to a fraction of its working length leaving
the workpiece clear of entanglement hazards.
WHIP HOSE AND ADAPTOR
Used to supply air between the
air tool and supply point. Uses
standard couplings. Prevents
vibration damage to couplings
and the tool user. Quick
release coupling.
EXHAUST HOSE ASSEMBLY deflects
the tool exhaust away from the
immediate work area and helps to
reduce sound levels. Suitable
for Kobe air tools. Thread size
1/4
” NPT. Overall length 80cm.
HEAVY DUTY NYLON AIR HOSE recoils to a
fraction of its working length when not in use
leaving the workplace clear of entanglement
hazards. Solid brass couplings with 360°swivel
and spring protectors allow use in any direction.
Order Code
Description
KBE-280
1/4
BSP Water Separator -1900K
Overall Order Code
Thread Length KBE-280
1/4
” NPT 650mm -1360K
Exhaust Suitable for Order Code
Diameter Kobe Air Tool models KBE-298
GES2506L, GDA2206L, FDG090,
20mm FDG115,
FDG180m & FDG180e. -5421S
DP2210, DPR1810, DP513, DPR813,
DAR1510, DS4510L, SH120,
25mm SP1825K, GD2206L, GD22LK, -5420S
FPD500, FPD375, FCT003 & X-GD16.
Outside Normal Order Code
Connector Diameter Length Rating KBE-280
1/4
BSPT 8mm 7.5m 150PSI -1160K
3/8
BSPT 9.5mm 7.5m 150PSI -1320K
Outside Normal Order Code
Connector Diameter Length Rating KBE-280
1 /4
BSPT 6mm 7.5m 250PSI -1140K
3/8
BSPT 9.5mm 7.5m 150PSI -1300K
SAFETY INSTRUCTIONS Continued
AIR PRESSURE
Air under pressure can cause severe injury.
Always check for damaged or loose hoses and fittings. Whipping hoses can cause serious injury.
Never direct air at yourself or anyone else.
LUBRICANTS
Mineral oils (Hydraulic fluid) used as lubricants are not considered hazardous to health under normal
conditions. First aid measures however should be taken if:
Ingested - Wash out
Contact with eyes - Thoroughly flush eyes with clean water for 5 to 10 minutes and seek medical
advice.
Contact with skin - Wash area with soap and water. Remove effected clothing and wash. If irritation
persists, seek medical advice.
Other - Seek medical advice immediately
Always wear gloves and goggles when dealing with lubricants.
Always extinguish using a foam or dry powder fire extinguisher. Never use water.
Never allow lubricants to contaminate rivers, water ways or drains.
ELECTROCUTION, FIRE OR EXPLOSION
Always be aware of hidden cables and pipes.
Never work near flammable materials or in a combustible atmosphere.
Never allow sparks to fall on cleaning rags.
Never make contact with electric power sources as this tool is not insulated.
GENERAL OPERATING HAZARDS
Always ensure that all accessories are rated to the “Free” speed of the tool and intact before fitting or
using.
Always ensure all users are physically able and competent to handle the size, weight and power of the
tools and have received appropriate training to perform the task.
Always be aware of the tool rundown time. Control the tool as if it were under power.
Always ensure the tool is kept in a good working condition. Do not use the tool if any parts are missing
or damaged.
Always make sure that the labels on the air tool are kept legible, indicating the model number, serial
number, rpm and any warnings. If not, reorder and replace (See page 8).
Never modify the tool or accessories and only use it for the task for which it has been designed.
Never force or apply excessive pressure, let the tool do the work for you.
SPECIFIC OPERATING HAZARDS
Always check that the sanding sheet is totally attached on to the backing pad.
Always ensure the spanner has been completely removed before starting the Orbital Sander.
Always remove foreign objects such as nails and screws from the work before commencing sanding.
Never continue to use worn, torn or heavily clogged sanding sheets.
Never fit an abrasive to the tool that is not designed to be used with it. This may cause serious injury or
death.
WORKPLACE HAZARDS
Always comply with Health & Safety regulations.
Always be aware of excess hose around the work place. Slip/Trip/Fall is a major cause of serious injury
or death.
Always maintain a balanced body position and secure footing.
Always use a vice or clamping device to hold the work piece firmly in place.
Never carry the tool with your fingers on the throttle lever.
AIR SUPPLY AND CONNECTION HAZARDS
Always shut off air supply, drain hose of air pressure and disconnect tools from air supply when not in
use, before changing accessories or when making repairs.
Always install lock pins when universal twist couplings are used.
Never use quick disconnect couplings at tool. See instructions for suggested air supply.
Never exceed the maximum air pressure of 6.2bar (90psi).
Never carry the tool by the air hose.

4 9
MODEL NUMBER .............................FSO150
BACKING PAD SIZE ................Ø 150mm (6”)
BACKING PAD TYPE..................Hook & Loop
ORBIT DIAMETER........................5mm (3/16”)
SUCTION TYPE ..........Self generating vacuum
SPINDLE SIZE.................................5/16” NPT
FREE SPEED ...............................10,000rpm
AIR INLET THREAD ...........................1/4” NPT
MINIMUM AIR HOSE SIZE (ID) ....10mm (3/8”)
AIR PRESSURE .......................6.2bar (90psi)
MOTOR POWER..................................0.2hp
AIR CONSUMPTION
1
...........385Ltr/m (3cfm)
SOUND POWER LEVEL
2
......................90dBA
SOUND PRESSURE/NOISE LEVEL
2
......84dBA
VIBRATION LEVEL
3
..........................5.6m/s2
OVERALL LENGTH ............................280mm
NET WEIGHT.....................................1.04kg
1
Air consumption without load in 1 minute.
2
Per Pneurop Standard EN ISO 15744:2002.
3
Per EN 28662-1 and EN 28662-8.
I x Random Orbital
Sander FSO150 1 x 24mm Spanner.
1. . .KBE-298-5692A . . . .Housing
2. . .KBE-298-5701B . . . .Vacuum adaptor
3. . .KBE-298-0006M . . . .Air inlet
4. . .KBE-298-5703D . . . .Throttle lever
5. . .KBE-298-5704E . . . .Valve
6. . .KBE-298-5692F . . . .Bushing
7. . .KBE-298-5706G . . . .“O” ring (17.5x1.5)
8. . .KBE-298-5707H . . . .“O” ring (2) (12x1.5)
9. . .KBE-298-5708J . . . . .Screw (4) (M4x10)
10 . .KBE-298-5709K . . . .Plastic shroud
11 . .KBE-298-5710L . . . .Gasket
12 . .KBE-298-5711M . . . .Screw (4) (M3x8)
13 . .KBE-298-5712N . . . .Washer
14 . .KBE-298-5713P . . . .Rear end plate
15 . .KBE-298-5714Q . . . .Rotor
16 . .KBE-298-5715R . . . .Rotor blade (5)
17 . .KBE-298-5716S . . . .Rubber strip
18 . .KBE-298-5717T . . . .Cylinder
19 . .KBE-298-5718V . . . .Front end plate
20 . .KBE-298-5719W . . . .Brass tube
21 . .KBE-298-0004S . . . .Spring pin (3x24L)
22 . .KBE-298-3506S . . . .“O” ring (P5)
23 . .KBE-298-1801S . . . .Spring
24 . .KBE-298-5325H . . . .Regulator
27 . .KBE-298-5260N . . . .Pin (Ø3x17.8L)
28 . .KBE-298-5728E . . . .Retainer ring
29 . .CES-298-6001B . . . .Ball bearing (6000zz)
30 . .KBE-298-5730G . . . .Rubber hat
31 . .KBE-298-5731H . . . .Shroud
32 . .KBE-298-9347S . . . .Spring pin (2.5x5L)
33 . .KBE-298-5733K . . . .Spring pin (2) (3x6L)
34 . .KBE-298-5734L . . . .Shaft
35 . .KBE-298-5735M . . . .“O” ring (6x1.5)
36 . .KBE-298-5134L . . . .Key (3x13)
37 . .KBE-298-5737P . . . .Balancer shaft
38 . .CES-298-6002M . . . .Ball bearing (3) (6001zz)
39 . .KBE-298-5739R . . . .Washer
40 . .KBE-298-5740S . . . .Snap ring
41 . .KEN-280-3390K . . . .150mm backing pad for
. . . . . . . . . . . . . . . . . . . . . Hook & Loop discs
. . . .KEN-280-3920K* . . .150mm backing pad for
. . . . . . . . . . . . . . . . . . . . . Self-stick discs
42 . .KBE-298-5742V . . . .Swivel exhaust
43 . .KBE-298-5743W . . . .Grip
44 . .KBE-298-5744X . . . .Spanner
46* .KBE-298-5852M . . . .Self Vacuum Pipe
47* .KBE-298-5835E . . . .Self Vacuum Bag
48 . .KBE-298-5801G . . . .Ball Bearing (6001)
49 . .KBE-298-5801L . . . .Ball Bearing (6001P)
* Not included with the Random Orbital Sander
FSO150.
No. Order Code Description No. Order Code Description
Servicing should be carried out at
intervals of 1,000 hours use or
every 12 months, whichever is
sooner.
A comprehensive repair and
service facility is available through
your local Kobe agent for all your
electric and pneumatic tools.
KOBE
INDUSTRIAL
AIR TOOLS
THE ENVIRONMENT
Always dispose of unwanted tools, accessories and packaging materials in an
environmentally friendly manner.
Never allow lubricants to contaminate rivers, water ways or drains.
KOBE
INDUSTRIAL
AIR TOOLS
SERVICE & REPAIR
KOBE
INDUSTRIAL
AIR TOOLS
SPARE PARTS BREAKDOWN
Continued
KOBE
INDUSTRIAL
AIR TOOLS
SPECIFICATIONS
KOBE
INDUSTRIAL
AIR TOOLS
SUGGESTED AIR SUPPLY
KOBE
INDUSTRIAL
AIR TOOLS
UNPACKING & BOX CONTENTS
Before connecting, ensure the dust cap is removed (See page 5 for further details).
Connect tools to the air line using pipe, hose and fitting sizes listed in the specifications.
Supply tools with 6.2bar (90psi) of clean, dry air. A higher pressure and unclean air will shorten the tool life
because of faster wear and may create a hazardous condition.
Requirements for Quick Acting Couplings connected to Air Tools:
A whip hose of minimum length 500mm between the tool and the coupling is required in order to comply
with Health and Safety Executive Guide HS(G) 39, BS4575:2, ISO 4414 and ISO 6150. This will also
reduce the strain applied by the weight of the air hose on the end of the air tool.
>500mm
WHIP HOSE
WHIP HOSE
ADAPTOR TAILPIECE
ADAPTOR
OILER
TAILPIECE
TAILPIECE
STOP VALVE PIPES AND
FITTINGS
REGULATOR
COUPLING
OIL DAILY HERE
COUPLING
FILTER
MAIN HOSE DRAIN DAILY
AIR SUPPLY


It is recommended that the packaging materials (plastic bags, polystyrene, cable ties etc.) are saved for future
transportation of the tool in the event of it requiring service or repair. If you decide not to keep them, they must
be disposed of in an appropriate refuse collection container. These materials must not be left within the reach
of children as they are potential sources of danger.
Make sure the tool is in perfect condition and that there are no visible damaged parts. If in doubt, do not use
the tool and contact your local Kobe agent from whom it was purchased.

8 5
Air tools require lubrication throughout the life of the tool otherwise moisture in the compressed air will rust the
air motor. Correct lubrication is vital for the maximum performance of the air tool and an airline lubricator
should be fitted into the system down stream of the filter. Failure to lubricate the tool at the air inlet will void
your warranty.
Either use an air line lubricator with air tool oil adjusted to two drops per
minute, or if an air line lubricator cannot be used, add a teaspoon of air
motor oil to the inlet or into the hose at the nearest connection to the air
supply once a day and then run the tool (See fig. 1). ISO Grade VG22 oil is
recommended. A rust inhibitive oil is acceptable for air tools.
Any excess oil in the motor is expelled immediately from the exhaust port.
Always direct the exhaust port away from people or objects.
Do not lubricate the tool with flammable or volatile liquids such as paraffin (kerosene), diesel or jet fuel.
Fig. 1
DUST COLLECTION
Always wear a protective dust mask in addition to using a dust extraction hose.
The Orbital Sander generates its own vacuum. Kobe Tools thoroughly
recommends that the Orbital Sander is connected to a Portable Dust
Collection System (See fig. 2) which is sold separately (See page 6) or
connected to a central vacuuming system.
OPERATION
Remove foreign objects such as nails and screws from the work piece
before commencing sanding.
1. Carry out daily inspection and lubrication of the tool.
2. Remove the plastic dust cap using a pair of pliers (See fig. 3).
3. The amount the throttle lever is pressed down, will determine the
speed of the tool (See fig. 4).
4. Adjust the power regulator on
the top of the Orbital Sander
by turning it in either direction
(See fig. 5).
5. To get an even finish, move
the Orbital Sander up and
down and then change the
direction from left to right
(See fig. 6).
6. To avoid unwanted swirl
marks, place the Orbital
Sander on the material and
then switch it on. When
finished sanding, remove the
Orbital Sander and then switch
it off.
7. Beware of the tool running on
for some time after the throttle
lever is released.
Fig. 4
Fig. 5
Fig. 3
Fig. 6
Fig. 2
KOBE
INDUSTRIAL
AIR TOOLS
SPARE PARTS BREAKDOWN
KOBE
INDUSTRIAL
AIR TOOLS
LUBRICATION
FSO150
Version: March 2011
Continued on page 6
Continued on page 9
KOBE
INDUSTRIAL
AIR TOOLS
OPERATION

6 7
ATTACHING/REPLACING SANDING SHEETS
1. Always disconnect the Orbital Sander from the air supply before
changing the sanding sheets.
2. This sander is equipped to accept Hook & Loop type sanding
sheets. Simply align the edges of the sanding sheet with the
backing pad, ensure the holes are correctly aligned and press
together firmly. If the sanding sheet is a non-punched type, use a
suitable tool to pierce the sheet in the appropriate areas before
fitting.
3. When used, peel off the sanding sheet and remove any dust from
the backing pad by tapping it gently or using compressed air.
REPLACING THE BACKING PAD
1. Always disconnect the Orbital Sander from the air supply before
changing the backing pad.
2. To access the shaft, lift up the edge of the shroud by holding the
tab (See fig. 7) and fold it up (See fig. 8).
3. Insert the spanner provided and locate it onto the flats on the side
of the shaft (See fig. 9).
4. Hold the spanner firmly along with the Orbital Sander whilst
unscrewing the backing pad (See fig. 10).
5. Still holding the spanner and the Orbital Sander firmly, attach a
new backing pad. Do not over tighten it.
6. Fold the shroud back down.
7. Check to make sure the
backing pad is rotating freely.
If it is not, slide the shroud
further up the body of the
Orbital Sander.
8. Always ensure the spanner
has been completely removed
before restarting the Orbital
Sander.
Fig. 9
Fig. 8
Fig. 7
Fig. 10
KOBE
INDUSTRIAL
AIR TOOLS
ACCESSORIES
KOBE
INDUSTRIAL
AIR TOOLS
TROUBLESHOOTING
Other factors outside the tool may cause loss of power or erratic action. Reduced compressor output,
excessive drain on the airline, moisture or restrictions in air pipes or the use of hose connections of
improper size or poor conditions may reduce air supply. If outside conditions are in order and the tool still
runs erratically, disconnect the tool from the air hose and take it to your local Kobe agent.
150mm (6”) backing pad
Type
Order Code
KEN-280
Hook & Loop -3390K
Self-stick -3920K
Portable Dust Collection System
Length
Order Code
KBE-280
2m -0240K
A competent person must disassemble and inspect higher wear parts periodically if the tool is used every
day or if there is a noticeable drop in the tool performance. Any damaged or worn parts must be replaced.
Your 12 month warranty could become void if the tool is unnecessarily dismantled and damage is caused.
If you are unsure about dismantling the tool, please return it to your local Kobe agent.
Replace as necessary all "O" rings, bearings and rotor blades (See Spare Parts Breakdown). It is
recommended that adequate stocks of standard service parts are held for servicing requirements.
The use of other than genuine Kobe replacement parts may result in safety hazards, decreased tool
performance, increased maintenance and voiding of warranty.
Mineral spirits are recommended when cleaning the tool and its parts. Do not clean with any solvents or
oils containing acids, esters, ketones, chlorinated hydrocarbons or nitro carbons. Do not use chemicals
that have a low flash point.
For spare parts or servicing please contact your local Kobe agent. Remember to quote tool model number
and spare part number when ordering spares.
When disposing of components, lubricants, etc. ensure that relevant environmental procedures are carried
out.
YORK
ABRASIVES
KOBE RECOMMENDS THE USE OF GENUINE YORK ABRASIVES
Carbide burrs
and mounted
points
Sanding
bands
and flap
wheels
Aluminium oxide
sheets and rolls
Wet or
dry cloth
Flexible
abrasives
Screw
fitting discs
Cartridge
rolls
Clean
and strip
Grinding discs
& wheels
Sanding discs
& flap discs
GRINDING AND SANDING
SURFACE CONDITIONING AND FINISHING
ABRASIVE SHEETS PADS AND COILS
KOBE
INDUSTRIAL
AIR TOOLS
OPERATION Continued
KOBE
INDUSTRIAL
AIR TOOLS
MAINTENANCE