Kodak VERSAMARK DP5120 User manual

Versamark DP5000 Series Printers
DP5120, DP5122 and DP5240
Installation Guide

Versamark DP5000 Series Printers
DP5120, DP5240, and DP5122
Installation Guide

FCC Compliance Statement
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These
limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction man-
ual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful inter-
ference, in which case the user will be required to correct the interference at his own expense.
Note: Good quality, shielded (braided shielded) cables must be used for the RS-232-C and Centronics interfaces.
Canadian EMI Compliance Statement
Le présent appareil numérique n’émet pas de bruits radioélectriques dépassant les limites applicables aux appareils numériques de la classe A
prescrites dans le Règlement sur le brouillage radioélectrique édicté par le ministère des Communications du Canada.
This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio Interference Reg-
ulations of the Canadian Department of Communications.
EMI-CISPR 22/EN 55 022/CE Marking
Warning: This is a Class A product. In a domestic environment, this product may cause radio interference in which case the user may be
required to take adequate measures.
Versamark DP5000 Series Printers Printing Systems Installation Guide
© Kodak, 2008. All rights reserved.
This document contains proprietary information of Eastman Kodak Company or its licensors and is their exclusive property. It may not be
reproduced without a written agreement from Eastman Kodak Company. No patent or other license is granted to this information.
The software described in this document is furnished under a license agreement. The software may not be used or copied except as provided in
the license agreement.
Eastman Kodak Company makes no warranty of any kind with regard to the contents of this document, including, but not limited to, the implied
warranties of merchantability and fitness for a particular purpose. Eastman Kodak Company shall not be liable for any errors or for
compensatory, incidental or consequential damages in connection with the furnishing, performance, or use of this document or the examples
contained herein. Information concerning products not manufactured by Eastman Kodak Company. is provided without warranty or
representation of any kind, and Eastman Kodak Company will not be liable for any damages resulting from the use of such information.
Kodak and Versamark are trademarks of Eastman Kodak Company.
0114348-603 05/2008
Part Number Media Revision Date Description ECN
0114348-603 PDF 001 05/2008 Revision for DH5122 Printhead and the K4KB K8287

Installation Guide 3
Scope
This guide describes installation procedures for the following products:
•K
ODAK VERSAMARK DP5120 Printer (5120)
•K
ODAK VERSAMARK DP5240 printer (5240)
These printers have 1" printheads
•K
ODAK VERSAMARK DP5122 printer (5122)
This printer has a 2" printhead
•K
ODAK VERSAMARK CS150 System Controller.
The controller and up to three DP5000 series printers comprise a
printing system.
In this guide, Printing System refers specifically to a Kodak Versamark
CS150 system Controller (CS150), one or more DP5000 series printers,
and the standard enclosure (cabinet) supplied by Kodak.
This guide does not describe the Kodak Versamark 5000 Printer, Kodak
Versamark 5100 Printing System, Kodak Versamark 5242 Printing
System, or Kodak Versamark 5300 Printing System. Jetscape software
and Mailscape Version 3.96 (including the Read & Image option) are
described only as shipped in the dual controller configuration. See below.
Important: Availability of the Jetscape products described in this guide is limited.
Contact technical support before ordering or planning to purchase any
Jetscape product.
The procedures in this guide should be performed only by a Kodak Versa-
mark field engineer, or a service technician trained by Kodak Versamark,
Inc.

Scope
4 DP5000 Series Printers
Text Notations This manual uses the following typographical conventions.
Safety Notations The following definitions indicate safety precautions to the operator.
Note: Information that needs to be brought to the reader’s attention.
Caution: A situation where a mistake could result in the destruction of data or
system-type damage.
!WARNING
A potential hazard that could result in serious injury or death.
!DANGER
An imminent hazard that will result in serious injury or death.
This style Refers to
Ready
Text displayed by the software.
go
Anything you type, exactly as it appears, whether referenced
in text or at a prompt.
ENTER Special keys on the keyboard, such as enter, alt, and
spacebar.
[NEXT] Buttons and lights on the printer operator panel.
Save Software command buttons and sections of dialog boxes,
such as group boxes, text boxes, and text fields.
File →Open A menu and a specific menu command.
ALT+F1 Pressing more than one key at the same time.
ALT, TAB Pressing more than one key in sequence.
xx,yy Variable in error messages and text.
jobfile.dat File names.

Scope
Installation Guide 5
Service and Support Technical equipment support is available 24 hours a day, 7 days a week.
Software and applications support is available 8:00 a.m. to 5:00 p.m.
EST/EDT, Monday through Friday.
Call for telephone or on-site technical support; to order parts or supplies;
to request documentation or product information.
Phone Fax
U.S.A., Canada, and
worldwide
[phone]
[phone]
[phone]
Europe [phone] [phone]
Asia/Pacific Rim [phone] [phone]
Japan [phone] [phone]
Updated service
information
http://www.kodakversamark.com
Customer support [email protected]

Installation Guide 1
Contents
Chapter 1. Preparation
Safety Precautions............................................................................................ 1-1
Lifting Technique........................................................................................ 1-1
Electrical Safety ......................................................................................... 1-1
Fluidic Safety.............................................................................................. 1-2
Required Tools ................................................................................................. 1-2
Chapter 2. Unpacking
Printer ............................................................................................................... 2-1
Removing Packaging ................................................................................. 2-2
Printer Inventory......................................................................................... 2-3
Moving the Printer ...................................................................................... 2-4
Printing System................................................................................................. 2-5
Removing System Packaging .................................................................... 2-5
System Inventory ....................................................................................... 2-8
System Unpacking ................................................................................... 2-10
Accessories .............................................................................................. 2-11
Printheads....................................................................................................... 2-12
DH5120 Printhead.................................................................................... 2-13
DH5240 Printhead.................................................................................... 2-14
DH5122 Printhead.................................................................................... 2-15
Chapter 3. Printer Installation
Printer Positioning............................................................................................. 3-1
Printer Stand Installation ............................................................................ 3-1
Customer-Supplied Support....................................................................... 3-3
Fluid Container Installation ............................................................................... 3-4
Internal ....................................................................................................... 3-4
Ink Bottle.............................................................................................. 3-5
Replenisher Bottle ............................................................................... 3-6
External ...................................................................................................... 3-7
Voltage Selection.............................................................................................. 3-8
Printer Connections .......................................................................................... 3-9
Printer Power ........................................................................................... 3-11
Ethernet.................................................................................................... 3-12
RS 232 (Serial)......................................................................................... 3-13
Centronics (Parallel)................................................................................. 3-14
Control I/O ................................................................................................ 3-15
Tach and Cue........................................................................................... 3-16
K4K .......................................................................................................... 3-17
Sort / Stop ................................................................................................ 3-18
Chapter 4. System Installation
Enclosure Positioning ....................................................................................... 4-1
Controller Positioning........................................................................................ 4-2
System Connections......................................................................................... 4-4
Cabinet Connections .................................................................................. 4-4
System Power...................................................................................... 4-4

Contents
2 DP5000 Series Printers
External Tach and Cue ........................................................................ 4-5
Controller Connections ............................................................................... 4-5
Data Cable ........................................................................................... 4-6
Keyboard and Mouse ........................................................................... 4-7
Monitor Interface .................................................................................. 4-7
Power Cables ....................................................................................... 4-8
Installing Software............................................................................................. 4-8
Chapter 5. Printhead Installation
DH5120 Printhead............................................................................................. 5-2
DH5240 Printhead............................................................................................. 5-3
DH5122 Printhead............................................................................................. 5-4
Chapter 6. Testing
Electronics Tests............................................................................................... 6-1
Fluidics Tests .................................................................................................... 6-2
System Tests .................................................................................................... 6-3
Printhead Adjustment........................................................................................ 6-5
Phase Adjustment....................................................................................... 6-5
Adjusting Voltage........................................................................................ 6-6
Appendix A. Installation Checklists
Printer Checklist ............................................................................................... A-1
Printhead Checklist .......................................................................................... A-1
Printing System Checklist ................................................................................ A-2
Appendix B. Tach and Cue Wiring
Appendix C. Site Requirements
Electrical Requirements ................................................................................... C-1
Environmental Requirements........................................................................... C-2
Space Requirements........................................................................................ C-2