Koganei DTY-ELG41 User manual

D T Y- E L G 4 1
Catalog No.BK-P408
DTY-ELG41 DTY-ELG41-PAU
●Continuous blow ●Pulse blow
Reduce air consumption!Reduce air consumption!
Reduces compressed air consumption to contribute to energyReduces compressed air consumption to contribute to energy
saving at the plant.saving at the plant.
100mA
24VDC
0.05MPa～0.6MPa
Pulse blow unit built inPulse blow unit built in
NEW Provides theProvides the optimaloptimal dust removal for thedust removal for the
target workpiece.target workpiece.
Change the shape and handling, to supportChange the shape and handling, to support
various situations!various situations!
Straight shape
Air gun shapeAir gun shape
100mA
24VDC
0.2MPa to 0.6MPa
LED ONLED ON
Lighting LED equippedLighting LED equipped
as standardas standard
Static Electricity Removing Unit Ionizer
Air gun type
Static Electricity Removing Unit Ionizer
Air gun type
SwitchSwitch

1 2
D T Y- E L G 4 1
1
□Features
●The product is designed for easy holding, and has a 185g [6.53 oz] light weight body. (DTY-ELG41)
10% reduction in weight (compared to our products)
●A high-frequency AC method provides high efficiency of electrostatic charge removal and outstanding
ion balance.
●Highly exible, ex-resistant cable is used for connection. (Main unit cable only)
●A separate controller is unnecessary because a valve and ion generator is built in.
●
For -PAU, pulsed air improves energy saving/dust removal efficiency. (The pulse blow frequency is
variable in the range of 5 to 15Hz.)
The IN port and the pulse blow unit are detachable. Options (sold separately) are replaceable.
●Equipped with a lighting LED as standard. The high-brightness LED helps to prevent overlooking
small foreign contaminants, and check foreign contaminants on hole bottoms, etc.
Pulse blow frequency
adjustment trimmer
DTY-ELG41DTY-ELG41 DTY-ELG41-PAUDTY-ELG41-PAU
The Lighting LEDThe Lighting LED switchswitch enables youenables you
to select among normally OFF (OFF)/to select among normally OFF (OFF)/
normally ON (ON)/level sync (SYNC).normally ON (ON)/level sync (SYNC).
LED ONLED ON
Indicator lamp (green/red)Indicator lamp (green/red)
Lighting LED switchLighting LED switch
IN port type
185g [6.53 oz] (without cables)
Pulse blow type
235g [8.29 oz] (without cables)
IN port Pulse blow unit
Static Electricity Removing Unit Ionizer
Air gun type
Static Electricity Removing Unit Ionizer
Air gun type

1 2
●You can bend the main unit to switch the ionizer between air gun shape and straight shape.
●When the ionizer is in straight shape, you can use it by suspending it.
* The suspension bracket is movable.
2
□Features
Air gun shape Straight shape
●The extension nozzle enables you to perform electrostatic charge removal and dust removal in narrow
spaces.
Extension nozzle
Suspension bracket Suspension bracket

3 4
Applicable examples
●
Electrostatic charge removal and dust removal work by
suspending the ionizer from the ceiling
●
Electrostatic charge removal and dust removal work
in the ceiling of a box
●Switch the ionizer to air gun shape before use
●Switch the ionizer to straight shape before use
Switching method
Air gun shape
Straight shape
Air gun shape
Straight shape
Lock button
When the ionizer is in air gun shape, pressing and holding down the lock button
and turning the main unit clockwise switches the ionizer to straight shape.
When the ionizer is in straight shape, pressing and holding down the
lock button and turning the main unit counterclockwise returns the
ionizer to air gun shape.
* When the ionizer is in air gun shape, you cannot turn the main unit
counterclockwise.
*
When the ionizer is in straight shape, you cannot turn the main unit clockwise.
3

3 4

5 6
Specications
Model
Item DTY-ELG41-□
Input voltage V DC24±5%
Current consumption mA 100 or less
Output voltage kV Approx. 2.5 (high frequency type)
Display Power/discharge Power ON: Indicator LED (green) ashing
Discharge: Indicator LED (green) ON
Alarm Alarm indicator LED (red) ON
Lighting LED White LED
Lighting LED switch Normally OFF/Normally ON/Lever sync
Outer dimensions mm [in.]
For gun shape: 177.3(L)×32(W)×127.9(H) [6.980(L)×1.260(W)×5.035(H)]
For straight shape: 222.2(L)×32(W)×50(H) [8.748(L)×1.260(W)×1.969(H)]
(not including protrusions)
Mass g [oz]
DTY-ELG41: 185 [6.53]
DTY-ELG41-PAU: 235 [8.29]
(without cables)
Ion balance *1 V±15
Pulse frequency *2 Hz 5 to 15
Ozone generation amount *3 ppm 0.04 or less
Medium*4 Air (clean air, water vapor and oil removed)
Operating air pressure range MPa [psi] DTY-ELG41: 0.05 to 0.6 [7 to 87]
DTY-ELG41-PAU: 0.2 to 0.6 [29 to 87]
Operating Environment Indoors: 0 to 40°C [0 to 104°F]/65% or less (non-condensation)
Material Body: PBT, Nozzle: PPS
Accessories AC Adapter, Instruction Manual
*1: Distance 100mm [3.937 in.] from nozzle port, pressure 0.4MPa [58 psi], standard nozzle
2: Depending on the piping conditions and the nozzle used, the frequency/ow characteristics may differ.
3: Distance 200mm [7.874 in.] from nozzle port, pressure 0.2MPa [29 psi]
4: Be sure to supply air when using.
Remark 1: Ion balance is measured according to our measurement conditions.
2: Do not use other nozzles other than the dedicated one. Do not alter the nozzle. Doing so could cause the product to fail, stop working, and break.
3: The tube must be φ6 in diameter and be 3m [9.840 ft] or less in length. Otherwise, the electrostatic charge removal performance/pulse blow
operation could be affected.
Do not replace the tting.
Order codes
●Main unit
DTY-ELG41-□
Cable length: 2000mm [78.740 in.]
Blank: No pulse blow unit
PAU: Pulse blow unit built in
AC adapter (accessory)
Rating
Input : AC100 to 240V
50/60Hz 0.3A
Output: DC24V 0.5A
Cable length: 1200mm [47.244 in.]
NOTE
-PAU cannot perform contin-
uous blow. To use continuous
blow, select "Blank".
DTY-ZEM-G31
●Options (sold separately)
Replacement discharge
needle (unit: 5 per set)
AC adapter (1200mm [47.244 in.])
Replacement nozzle
DTY-Z□-G31
Replacement of discharge needle
When replacing the discharging needle, use the dedicated tool DTRY-ELB21 in combination with a torque driver. The dedicated tool is designed not
to damage the discharge needle or the threaded part of the main body. Replacing with another tool may cause damage to the discharge needle and
main body, etc. The tightening torque during replacement must be 15 to 20N·cm [0.111 to 0.148 ft·lbf]. If the discharge needle is replaced without
using the dedicated tool and the discharge needle, main body, etc. are damaged, the warranty will not cover.
NOTE:
When replacing the nozzle or take off the nozzle for the maintenance of the discharge needle, tighten the nozzle securely by hand without using a
tool. Tightening the nozzle with excess force could damage the threaded portion, etc.
DTY-ZPS-G31
N1: Replacement nozzle
N2: Extension nozzle
Extension cable
DTY-Z□-G31
CE3: Extension cable 3m [9.840 ft]
CE5: Extension cable 5m [16.400 ft]
Pulse blow unit
DTY-ZPA-G31
IN port
DTY-ZNP-G31
Special tool for replacing discharge needle
NOTE: Only bits are for sale.
DTRY-ELB21
6.35 [0.250] 9 [0.354]
22 [0.866]
φ4.5 [0.177]
Shape of jig for replaceable bit
Label to apply to the pulse
blow frequency adjustment
trimmer section attached
* Label used to seal the trimmer section
when removing the pulse blow unit.
NOTE
The options are common to the
Static Electricity Removing Unit Ion
-
izer-Air gun types DTY-ELG31 and
DTY-ELG41. For information about
DTY-ELG31, see "Catalog No.P407".
* Flex-resistant cable

5 6
0.6
0.5
0.4
0.3
0.2
0.1
0
50
70
90
110
130
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
0.1 0.2 0.3 0.4 0.5 0.6
Air pressure [MPa]
Air pressure [MPa] 1 MPa = 145 psi
Static charge removing time [sec]
Flow rate [L/min] (ANR)
Measuring distance: 50mm
150
Pulse frequency: 10Hz
■Static charge removal characteristics
0 0.1 0.2 0.3 0.4 0.5 0.6
0
0.1
0.2
0.3
0.4
0.5
0.6
Air pressure [MPa] 1 MPa = 145 psi
Static charge removing time [sec]
Static charge removing time for supplied air pressure
Measuring distance: 50mm
Note 1: Measured using a 150 mm [5.906 in.], 20pF charged plate monitor.
Note 2: The static charge removing time is the decay time from ±1000V to ±100V. (Standard nozzle)
Note 3: The above data are actual measurement valve and are not guaranteed.
●Do not point the tip of the nozzle at a person.
●Use safety glasses and earplugs because blowing air could
blow objects into people’s eyes or cause hearing loss.
Warning
■Flow characteristics
0.6
0.5
0.4
0.3
0.2
0.1
0
0
100
200
300
400
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
0 0.1 0.2 0.3 0.4 0.5 0.6
Air pressure [MPa]
Air pressure [MPa] 1 MPa = 145 psi
Static charge removing time [sec]
Flow rate [L/min] (ANR)
Measuring distance: 50mm
500
0.1 0.2 0.3 0.4 0.5 0.6
0
0.1
0.2
0.3
0.4
0.5
0.6
Air pressure [MPa] 1 MPa = 145 psi
Static charge removing time [sec]
Static charge removing time for supplied air pressure
Measuring distance: 50mm
Pulse frequency: 15Hz
DTY-ELG41 DTY-ELG41-PAU
DTY-ELG41 DTY-ELG41-PAU
Prior to using the product, be sure to read "Safety precautions" on page 5 of
"Catalog No.R0009 Static Electricity Removing Unit" catalog.
Caution
Air source and lter
Air source and lter
Pressure controller
Pressure controller
Flow meter
Flow meter
Thermometer
Thermometer
Pressure meter or
pressure converter
Pressure meter or
pressure converter
Pressure
measuring tube
Pressure
measuring
tube
DTY-ELG41-□
PAG
Tube φ6
Tube φ8
Note 1: According to our test conditions ①.
2: The above data are actual measurement valve and are not guaranteed.

7 8
Dimensions (mm [in.])
(127.9 [5.035])
(222.2 [8.748])
φ6 [0.236] quick fitting
44 [1.732]
Ground wire (AWG22, green, 2000 mm [78.740in.])
20.5 [0.807]
32.7 [1.287]
For gun shape
21.7 [0.854]
14 [0.551]
26.7 [1.051]
φ24 [0.945]
(150.3 [5.917])
27 [1.063]
φ18 [0.709]
50 [1.969]
40 [1.575]
20.5
[0.807]
14 [0.551]
100mA
24VDC
100mA
24VDC
0.2MPato 0.6MPa
100.3 [3.949]
16 [0.630]
φ6 [0.236] quick fitting
ION/ALM
LED
SYNCONOFF
ION/ALM
LED
SYNCONOFF
ION/ALM
LED
SYNCONOFF
Lighting LED switch
Nozzle
Suspension bracket
Frequency adjustment trimmer (rear)
Cover
Operation lever
Lock button
Suspension bracket
Power cable
Indicator lamp
Lighting LED
Lighting LED
(177.3 [6.980])
(127.9 [5.035])
87 [3.425]
For straight shape
16 [0.630]
32.5 [1.280]
20.5
[0.807]
Frequency adjustment trimmer
* For -PAU
32.5 [1.280]
16 [0.630]
27 [1.063]
(195.2 [7.685])
Indicator lamp
Lighting LED switch
21.2 [0.835]
Cover screw (M2)
32 [1.260]
φ24 [0.945]
18 [0.709]
Nozzle
Power cable
Operation lever
Lock button
0.05MPa to0.6MPa
* For -PAU
* For -PAU
32 [1.260]
(1200 [47.244]) (2000 mm [78.740 in.])
0.05MPa to0.6MPa
DTY-ELG41-PAU
●Main unit
DTY-ELG41
(127.9 [5.035])
(222.2 [8.748])
φ6 [0.236] quick fitting
44 [1.732]
Ground wire (AWG22, green, 2000 mm [78.740in.])
20.5 [0.807]
32.7 [1.287]
For gun shape
21.7 [0.854]
14 [0.551]
26.7 [1.051]
φ24 [0.945]
(150.3 [5.917])
27 [1.063]
φ18 [0.709]
50 [1.969]
40 [1.575]
20.5
[0.807]
14 [0.551]
100mA
24VDC
100mA
24VDC
0.2MPa to0.6MPa
100.3 [3.949]
16 [0.630]
φ6 [0.236] quick fitting
ION/ALM
LED
SYNCONOFF
ION/ALM
LED
SYNCONOFF
ION/ALM
LED
SYNCONOFF
Lighting LED switch
Nozzle
Suspension bracket
Frequency adjustment trimmer (rear)
Cover
Operation lever
Lock button
Suspension bracket
Power cable
Indicator lamp
Lighting LED
Lighting LED
(177.3 [6.980])
(127.9 [5.035])
87 [3.425]
For straight shape
16 [0.630]
32.5 [1.280]
20.5
[0.807]
Frequency adjustment trimmer
* For -PAU
32.5 [1.280]
16 [0.630]
27 [1.063]
(195.2 [7.685])
Indicator lamp
Lighting LED switch
21.2 [0.835]
Cover screw (M2)
32 [1.260]
φ24 [0.945]
18 [0.709]
Nozzle
Power cable
Operation lever
Lock button
0.05MPa to0.6MPa
* For -PAU
* For -PAU
32 [1.260]
(1200 [47.244]) (2000 mm [78.740 in.])
0.05MPa to0.6MPa
(127.9 [5.035])
(222.2 [8.748])
φ6 [0.236] quick fitting
44 [1.732]
Ground wire (AWG22, green, 2000 mm [78.740in.])
20.5 [0.807]
32.7 [1.287]
For gun shape
21.7 [0.854]
14 [0.551]
26.7 [1.051]
φ24 [0.945]
(150.3 [5.917])
27 [1.063]
φ18 [0.709]
50 [1.969]
40 [1.575]
20.5
[0.807]
14 [0.551]
100mA
24VDC
100mA
24VDC
0.2MPa to0.6MPa
100.3 [3.949]
16 [0.630]
φ
6 [0.236] quick fitting
ION/ALM
LED
SYNCONOFF
ION/ALM
LED
SYNCONOFF
ION/ALM
LED
SYNCONOFF
Lighting LED switch
Nozzle
Suspension bracket
Frequency adjustment trimmer (rear)
Cover
Operation lever
Lock button
Suspension bracket
Power cable
Indicator lamp
Lighting LED
Lighting LED
(177.3 [6.980])
(127.9 [5.035])
87 [3.425]
For straight shape
16 [0.630]
32.5 [1.280]
20.5
[0.807]
Frequency adjustment trimmer
* For -PAU
32.5 [1.280]
16 [0.630]
27 [1.063]
(195.2 [7.685])
Indicator lamp
Lighting LED switch
21.2 [0.835]
Cover screw (M2)
32 [1.260]
φ24 [0.945]
18 [0.709]
Nozzle
Power cable
Operation lever
Lock button
0.05MPa to0.6MPa
* For -PAU
* For -PAU
32 [1.260]
(1200 [47.244])
(2000 mm [78.740 in.])
0.05MPa to0.6MPa
(127.9 [5.035])
(222.2 [8.748])
φ6 [0.236] quick fitting
44 [1.732]
Ground wire (AWG22, green, 2000 mm [78.740in.])
20.5 [0.807]
32.7 [1.287]
For gun shape
21.7 [0.854]
14 [0.551]
26.7 [1.051]
φ24 [0.945]
(150.3 [5.917])
27 [1.063]
φ18 [0.709]
50 [1.969]
40 [1.575]
20.5
[0.807]
14 [0.551]
100mA
24VDC
100mA
24VDC
0.2MPa to0.6MPa
100.3 [3.949]
16 [0.630]
φ6 [0.236] quick fitting
ION/ALM
LED
SYNCONOFF
ION/ALM
LED
SYNCONOFF
ION/ALM
LED
SYNCONOFF
Lighting LED switch
Nozzle
Suspension bracket
Frequency adjustment trimmer (rear)
Cover
Operation lever
Lock button
Suspension bracket
Power cable
Indicator lamp
Lighting LED
Lighting LED
(177.3 [6.980])
(127.9 [5.035])
87 [3.425]
For straight shape
16 [0.630]
32.5 [1.280]
20.5
[0.807]
Frequency adjustment trimmer
* For -PAU
32.5 [1.280]
16 [0.630]
27 [1.063]
(195.2 [7.685])
Indicator lamp
Lighting LED switch
21.2 [0.835]
Cover screw (M2)
32 [1.260]
φ24 [0.945]
18 [0.709]
Nozzle
Power cable
Operation lever
Lock button
0.05MPa to0.6MPa
* For -PAU
* For -PAU
32 [1.260]
(1200 [47.244]) (2000 mm [78.740 in.])
0.05MPa to0.6MPa
83.5 [3.287]
14 [0.551]
100mA
24VDC
φ
18 [0.709]
When the extension nozzle is attached
AC adapter (accessory)

7 8
Dimensions (mm [in.])
CN1 Ground wire (AWG22, green,
2000 mm [78.740in.])
20.5 [0.807]
(1200 [47.244])
32.7 [1.287]
44 [1.732]
NOTE: This product is a replacement nozzle only for
DTY-ELG31/DTY-ELG41.
Ion air outlet
27 [1.063]
M14
φ18 [0.709]
33.5 [1.319]
CN2
CN1
L
(4)
Model L(mm [in.])
DTY-ZCE3-G31 3000 [118.1]
DTY-ZCE5-G31 5000 [196.9]
L dimensions
●AC adapter
DTY-ZPS-G31
●Extension cable
DTY-Z□-G31
CE3: Extension cable 3m [9.840 ft]
CE5: Extension cable 5m [16.400 ft]
●Nozzle
DTY-Z□-G31
N1: Replacement nozzle
N2: Extension nozzle
Replacement nozzle Extension nozzle
83.5 [3.287]
Ion air outlet
φ18 [0.709]
M14
90 [3.543]

910
Handling instructions and precautions
Mounting
1. When installing each device, make sure that it is not stained
with water or oil and is free from high temperature and
humidity. In particular, avoid a location where condensation
occurs.
Notes on use
1. Be sure to turn OFF the power before inspection, cleaning,
and maintenance.
2. In the event of a failure, adjustment and repair are
necessary. Be sure to contact us.
3. Maintenance is very important for performance retention.
Conduct periodic maintenance according to the Instruction
Manual for the product.
4. Check any devices and parts (in particular, low ozone
resistant parts such as NBRs) used near the ionizer to see if
they are ozone-deteriorated.
5. Do not use this product with any moving parts that give
vibration or impact.
6. Do not use the AC adapter cable or the power and signal
lines attached to this product with any moving parts. Doing
so could cause the cable and lines to break.
7. Use this product within the pulse frequency range
mentioned in the specication table.
1. Make sure that no excessive external force is applied to the
product.
2. Do not disassemble or alter the product.
3. Protect the product from ultraviolet rays, rain, and wind.
General precautions
1. Be sure to ground the ground wire to frame ground (F.G.).
2. If using any device that can generate noise (such as a
switching regular and an inverter motor) around the product,
be sure to ground the frame ground (F.G.) terminal of the
device.
3. After the end of wiring, check if the connections are correct.
Wiring
Warranty and disclaimer
1. Warranty Period
The warranty period of KOGANEI CORP. products is
one year from the date of delivery.
* Some products have a two-year warranty period. For
details, contact the nearest KOGANEI CORP. office or
Overseas Department.
2. Warranty scope and disclaimer
(1) If a failure attributable to KOGANEI CORP. is found in a
product purchased from KOGANEI CORP. and an
authorized retailer/dealer during the warranty period,
KOGANEI CORP. will repair or replace it free of charge.
For some products, a service life, such as the number
of operations, may be specified in their warranty
periods. For details, contact the nearest KOGANEI
CORP. office or Overseas Department.
(2) The warranty of each KOGANEI CORP. product shall
apply to that product alone. Consequently, KOGANEI
CORP. shall in no way be responsible for any incidental
damage (including costs incurred for the repair and
replacement of the product) attributable to any failure of
the KOGANEI CORP. product, decrease in function, or
decrease in performance.
(3) KOGANEI CORP. shall in no way be responsible for any
damage induced by any failure of the KOGANEI CORP.
product, decrease in function, or decrease in
performance or any damage to other devices
attributable to the same.
(4) KOGANEI CORP. shall in no way be responsible for any
damage due to use or storage beyond the range in the
product specifications mentioned in the KOGANEI
CORP. catalog and the Instruction Manual or due to any
acts not mentioned in the mounting, installation,
adjustment, maintenance, and other notes.
(5) KOGANEI CORP. shall in no way be responsible for any
damage caused by any failure of the KOGANEI CORP.
product due to any re not attributable to KOGANEI
CORP., any natural disaster, any act by a third party,
the intention or negligence of the customer, etc.

910
Memo

Limited Warranty
KOGANEI CORP. warrants its products to be free from defects
in material and workmanship subject to the following provisions.
The warranty period is 180 days from the date
of delivery.
If a defect in material or workmanship is found
during the warranty period, KOGANEI CORP.
will replace any part proved defective under
normal use free of charge and will provide the
service necessary to replace such a part.
This warranty is in lieu of all other warranties,
expressed or implied, and is limited to the
original cost of the product and shall not
include any transportation fee, the cost of
installation or any liability for direct, indirect
or consequential damage or delay resulting
from the defects.
KOGANEI CORP. shall in no way be liable or responsible for
injuries or damage to persons or property arising out of the
use or operation of the manufacturer’s product.
This warranty shall be void if the engineered safety devices
are removed, made inoperative or not periodically checked for
proper functioning.
Any operation beyond the rated capacity, any improper use or
application, or any improper installation of the product, or any
substitution upon it with parts not furnished or approved by
KOGANEI CORP., shall void this warranty.
This warranty covers only such items supplied by KOGANEI
CORP. The products of other manufacturers are covered only by
such warranties made by those original manufacturers, even
though such items may have been included as the components.
The specifications are subject to change without notice.
Warranty Period
Koganei
Responsibility
Limitations •
•
•
•
•
URL http://www.koganei.co.jp
E-mail: [email protected]
6/’22 AB
©KOGANEI CORP. PRINTED IN JAPAN
OVERSEAS DEPARTMENT
3-11-28, Midori-cho, Koganei City, Tokyo 184-8533, Japan
Tel: [phone] Fax: [phone]
KOGANEI INTERNATIONAL AMERICA, INC.
48860 Milmont Drive, suite 108C, Fremont, Calfornia 94538
Tel : [phone] Fax : [phone]
SHANGHAI KOGANEI INTERNATIONAL TRADING CORPORATION
Room 2601-2602, Tongda Venture Building No.1, Lane 600, Tianshan Road,
Shanghai, China(200051)
Tel: [phone] Fax: [phone]
TAIWAN KOGANEI TRADING CO., LTD.
Rm. 2, 16F., No88, Sec. 2, Zhongxiao E. Rd., Zhongzheng Dist., Taipei City 100,
Taiwan (ROC)
Tel: [phone] Fax: [phone]
KOGANEI KOREA CO., LTD.
A-3001, Heungdeck IT Valley Bldg., Heungkeck 1-ro, 13, Giheung-gu,
Yongin-si, Gyeonggi-do, 446-908, KOREA
Tel: [phone] Fax: [phone]
KOGANEI (THAILAND) CO., LTD.
555 Rasa Tower 1, 12th Floor, Unit 1202 and 1207, Phaholyothin
Road, Chatuchak,Chatuchak, Bangkok 10900 Thailand
Tel: [phone] Fax: [phone]
KOGANEI AUTOMATION (MALAYSIA) SDN.BHD.
Suite 29-2, Level 29, Menara 1MK, No.1, Jalan Kiara, Mont Kiara
50480, Kuala Lumpur, Malaysia
Tel: [phone]
KOGANEI ASIA PTE. LTD.
69 Ubi Road 1, #05-18 Oxley Bizhub, Singapore 408731
Tel: [phone] Fax: [phone]
URL http://www.koganei.co.jp
E-mail: [email protected]