Kohler COMMAND CH18-CH26 User manual

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Contents
Section 1. Safety and General Information ............................................................................
Section 2. Tools & Aids ..........................................................................................................
Section 3. Troubleshooting .....................................................................................................
Section 4. Air Cleaner and Air Intake System ........................................................................
Section 5. Fuel System and Governor....................................................................................
Section 5A. LPG Fuel Systems ...............................................................................................
Section 5B. Electronic Fuel Injection (EFI) Fuel System ......................................................
Section 6. Lubrication System ................................................................................................
Section 7. Retractable Starter .................................................................................................
Section 8. Electrical System and Components .....................................................................
Section 9. Disassembly ...........................................................................................................
Section 10. Inspection and Reconditioning ...........................................................................
Section 11. Reassembly...........................................................................................................
Section 12. Clutch ....................................................................................................................
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5A
5B

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ȱ ŗŞȦŜŘŖȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯ ŗřǯŚȱȱǻŗŞȱǼ
ȱ ŘŖȦŜŚŖȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯ ŗŚǯşȱȱǻŘŖȱǼ
ȱ ŘŘȦŜŝŖȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯ ŗŜǯŚȱȱǻŘŘȱǼ
ȱ ŘřȦŜŞŖȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯ ŗŝǯŘȱȱǻŘřȱǼ
ȱ ŘśǰŝřŖȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯ ŗŞǯŜȱȱǻŘśȱǼ
ȱ ŘŜȦŝřśȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯ ŗşǯŚȱȱǻŘŜȱǼ
ȱ ŝŚŖȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯ ŘŖǯŗȱȱǻŘŝȱǼ
ȱ ŝŚśȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯ ŘŖǯşȱȱǻŘŞȱǼ
ȱ ŝśŖȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯ ŘŘǯřȱȱǻřŖȱǼ
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ȱ ŗŞȦŜŘŖȱȓȱŘŘŖŖȱȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯ ŚřǯŜȱȉȱǻřŘǯŘȱĞǯȱǯǼ
ȱ ŘŖȦŜŚŖȱȓȱŘŚŖŖȱȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯ ŚŚǯřȱȉȱǻřŘǯŝȱĞǯȱǯǼ
ȱ ŘŘȦŜŝŖȱȓȱŘŚŖŖȱȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯ ŚşǯŗȱȉȱǻřŜǯŘȱĞǯȱǯǼ
ȱ ŘřȦŜŞŖȱȓȱŘŚŖŖȱȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯ śŚǯŗȱȉȱǻřŝǯşȱĞǯȱǯǼ
ȱ ŘśȱȓȱŘŘŖŖȱȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯ śŚǯŖȱȉȱǻřşǯśȱĞǯȱǯǼ
ȱ ŝřŖȱȓȱŘŚŖŖȱȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯ śśǯŚȱȉȱǻŚŖǯşȱĞǯȱǯǼ
ȱ ŘŜȦŝřśȱȓȱŘŞŖŖȱȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯ śŚǯŘȱȉȱǻŚŖǯŖȱĞǯȱǯǼ
ȱ ŝŚŖȱȓȱŘŚŖŖȱȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯ śŝǯřȱȉȱǻŚŘǯřȱĞǯȱǯǼ
ȱ ŝŚśȱȓȱŘŜŖŖȱȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯ śŝǯşȱȉȱǻŚŘǯŝȱĞǯȱǯǼ
ȱ ŝśŖȱȓȱŘŚŖŖȱȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯ ŜŚǯŚȱȉȱǻŚŝǯśȱĞǯȱǯǼ
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ȱ ŗŞȦŜŘŖǰŘŖȦŜŚŖǰŘŘȱǻŜŘŚȱǼȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯ ŝŝȱȱǻřǯŖřȱǯǼ
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ȱ ŝśŖȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯ ŜşȱȱǻŘǯŝȱǯǼ
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ȱ ŘŘȦŜŝŖǰŘřȦŜŞŖȱǻŜŝŚȱǼȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯ ŜŝŚȱȱǻŚŗȱǯȱǯǼ
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ȱ ŝśŖȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯ ŝśśȱȱǻŚŜȱǯȱǯǼ
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ȱ ŗŞȦŜŘŖǰŘŖȦŜŚŖǰŘŘȦŜŝŖǰŘřȦŜŞŖȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯ ŞǯśDZŗ
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ȱ ŝśŖȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯ ŚŞȱȱǻŗŖśȱǯǼ
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ȱ ȱ ¡ǯȱȱȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŘŖǯŖřŞȱȱǻŖǯŝŞŞşȱǯǼ
Ğȱȱȱǯǯ
ȱ ȱ ȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŗşǯşŜŘȦŗşǯşŝśȱȱǻŖǯŝŞśşȦŖǯŝŞŜŚȱǯǼ
ȱ ȱ ¡ǯȱȱȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŗşǯşśşȱȱǻŖǯŝŞśŞȱǯǼ
&DUEXUHWRUDQG,QWDNH0DQLIROG
ȱȱȱȱ
ȱ ȱ ȱȱȱȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯęȱȱŝǯŚȱȉȱǻŜŜȱǯȱǯǼ
ȱ ȱ ȱ ę¢ȱȱşǯşȱȉȱǻŞŞȱǯȱǯǼ
ȱȱȱȱŜȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŜǯŘȬŝǯřȱȉȱǻśśȬŜśȱǯȱǯǼ
ȱǻȱ¢ȱ¢ȱȱǼȱȱȱȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŝǯřȱȉȱǻŜśȱǯȱǯǼ
&RQQHFWLQJ5RG
ȱȱȱǻȱȱǼ
ȱ ŞȱȱȱȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŘŘǯŝȱȉȱǻŘŖŖȱǯȱǯǼ
ȱ ŞȱȱȬȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŗŚǯŝȱȉȱǻŗřŖȱǯȱǯǼ
ȱ ŜȱȱȱȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŗŗǯřȱȉȱǻŗŖŖȱǯȱǯǼ
ȱȬȬȱȱ
ȱ ȱ ȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŖǯŖřŖȦŖǯŖśśȱȱǻŖǯŖŖŗŘȦŖǯŖŖŘŘȱǯǼ
ȱ ȱ ¡ǯȱȱȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŖǯŖŝŖȱȱǻŖǯŖŖŘŞȱǯǼ
ȱȬȬȱȱȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŖǯŘŜȦŖǯŜřȱȱǻŖǯŖŗŖŘȦŖǯŖŘŚŞȱǯǼ
ȱȬȬȱȱȱȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŖǯŖŗśȦŖǯŖŘŞȱȱǻŖǯŖŖŖŜȦŖǯŖŖŗŗȱǯǼ
ȱȱȱǯǯ
ȱ ȱ ȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŗŝǯŖŗśȦŗŝǯŖŘřȱȱǻŖǯŜŜşşȦŖǯŜŝŖŘȱǯǼ
ȱ ȱ ¡ǯȱȱȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŗŝǯŖřŜȱȱǻŖǯŜŝŖŝȱǯǼ
ŵȱȱȱȱǯȱȱȱȱȱȱǯȱȱȱȱȱȱȱ
ȱ ȱȱ¢ǯ


6HFWLRQ
6DIHW\DQG*HQHUDO,QIRUPDWLRQ
&UDQNFDVH
ȱȱĞȱȱǯǯ
ȱ ŜȱȱĞ
ȱ ȱ ȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŜǯŖŘśȦŜǯŖśŖȱȱǻŖǯŘřŝŘȦŖǯŘřŞŘȱǯǼ
ȱ ȱ ¡ǯȱȱȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŜǯŖŜřȱȱǻŖǯŘřŞŝȱǯǼ
ȱ ŞȱȱĞ
ȱ ȱ ȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŞǯŖŘśȦŞǯŖŝśȱȱǻŖǯřŗśşȦŖǯřŗŝşȱǯǼ
ȱ ȱ ¡ǯȱȱȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŞǯŖŞŞȱȱǻŖǯřŗŞŚȱǯǼ
ȱȱȱȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŝǯřȱȉȱǻŜśȱǯȱǯǼ
ȱȱȱȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŗřǯŜȱȉȱǻŗŖȱĞǯȱǯǼ
&ORVXUH3ODWH
ȱȱȱȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŘŚǯŚȱȉȱǻŘŗŜȱǯȱǯǼ
&UDQNVKDIW
ȱ¢ȱǻǼȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŖǯŖŝŖȦŖǯśşŖȱȱǻŖǯŖŖŘŞȦŖǯŖŘřŖȱǯǼ
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ȱ ȱ ǯǯȱȬȱȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŚŖǯşŗřȦŚŖǯşřśȱȱǻŗǯŜŗŖŝȦŗǯŜŗŗŜȱǯǼ
ȱ ȱ ǯǯȱȬȱ¡ǯȱȱȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŚŖǯŞŚȱȱǻŗǯŜŖŞȱǯǼ
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ȱ ȱ ǯǯȱȬȱȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŚŖǯşŗřȦŚŖǯşřśȱȱǻŗǯŜŗŖŝȦŗǯŜŗŗŜȱǯǼ
ȱ ȱ ǯǯȱȬȱ¡ǯȱȱȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŚŖǯŞŚȱȱǻŗǯŜŖŞȱǯǼ
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ȱȱ
ȱ ȱ ǯǯȱȬȱȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯřśǯşśśȦřśǯşŝřȱȱǻŗǯŚŗśŜȦŗǯŚŗŜřȱǯǼ
ȱ ȱ ǯǯȱȬȱ¡ǯȱȱȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯřśǯşŚȱȱǻŗǯŚŗśȱǯǼ
ȱ ȱ ¡ǯȱȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŖǯŖŗŞȱȱǻŖǯŖŖŖŝȱǯǼ
ȱ ȱ ¡ǯȱȬȬȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŖǯŖŘśȱȱǻŖǯŖŖŗŖȱǯǼ

1.11
Section 1
Safety and General Information
1
Crankshaft cont.
Cranksha T.I.R.
PTO End, Crank in Engine .............................................................................0.279 mm (0.0110 in.)
Entire Crank, in V-Blocks................................................................................0.10 mm (0.0039 in.)
Cylinder Bore
Cylinder Bore I.D.
New
CH18/CH620,CH20/CH640,CH22 (624 cc) ...................................................77.000/77.025 mm (3.0315/3.0325 in.)
CH22/CH670,CH23/CH680 (674 cc) ..............................................................80.000/80.025 mm (3.1496/3.1506 in.)
CH25,CH26/CH735,CH730,CH740,CH745,CH750 .....................................82.988/83.013 mm (3.2672/3.2682 in.)
Max. Wear Limit-CH18/CH620,CH20/CH640,CH22 (624 cc) ....................77.063 mm (3.0340 in.)
Max. Wear Limit-CH22/CH670,CH23/CH680 (674 cc) ...............................80.065 mm (3.1522 in.)
Max. Wear Limit-CH25,CH26/CH735,CH730,CH740,CH745,CH750 ......83.051 mm (3.2697 in.)
Max. Out-of-Round .........................................................................................0.12 mm (0.0047 in.)
Max. Taper ........................................................................................................0.05 mm (0.0020 in.)
Cylinder Head
Cylinder Head Fastener Torque
Hex Flange Nut - Torque in Two Stages .......................................................rst to 16.9 N·m (150 in. lb.)
nally to 33.9 N·m (300 in. lb.)
Head Bolt - Torque in Two Stages .................................................................rst to 22.6 N·m (200 in. lb.)
nally to 41.8 N·m (370 in. lb.)
Max. Out-of-Flatness ...............................................................................................0.076 mm (0.003 in.)
Rocker Arm Screw Torque ......................................................................................11.3 N·m (100 in. lb.)
Fan/Flywheel
Fan Fastener Torque.................................................................................................9.9 N·m (88 in. lb.)
Flywheel Retaining Screw Torque .........................................................................66.4 N·m (49 . lb.)
Governor
Governor Cross Sha-to-Crankcase Running Clearance
6 mm Sha ..............................................................................................................0.013/0.075 mm (0.0005/0.0030 in.)
8 mm Sha ..............................................................................................................0.025/0.126 mm (0.0009/0.0049 in.)
Governor Cross Sha O.D.
6 mm Sha
New ....................................................................................................................5.975/6.012 mm (0.2352/0.2367 in.)
Max. Wear Limit ..............................................................................................5.962 mm (0.2347 in.)
8 mm Sha
New ....................................................................................................................7.949/8.000 mm (0.3129/0.3149 in.)
Max. Wear Limit ..............................................................................................7.936 mm (0.3124 in.)
Governor Gear Sha-to-Governor Gear Running Clearance ............................0.015/0.140 mm (0.0006/0.0055 in.)
Governor Gear Sha O.D.
New ....................................................................................................................5.990/6.000 mm (0.2358/0.2362 in.)
Max. Wear Limit ..............................................................................................5.977 mm (0.2353 in.)
Governor Lever Nut Torque ...................................................................................6.8 N·m (60 in. lb.)

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ȱȱȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŖǯŝŜȱȱǻŖǯŖřŖȱǯǼ
ȱȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŘŚǯŚȬŘşǯŞȱȉȱǻŗŞȬŘŘȱĞǯȱǯǼ
ȱȱȱȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŖǯŘŞȦŖǯřřȱȱǻŖǯŖŗŗȦŖǯŖŗřȱǯǼ
ȱȱȱȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŚǯŖȬŜǯŘȱȉȱǻřśȬśśȱǯȱǯǼ
ȱȱȱȱǻȱǼǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŗǯśŖȱƹȱŖǯŘśȱȱǻŖǯŖśşȱƹȱŖǯŖŗŖȱǯǼ
0XIÀHU
ĝȱȱȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŘŚǯŚȱȉȱǻŘŗŜȱǯȱǯǼ
2LO)LOWHU
ȱȱȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯȱȱȱęȱȱ
2LO&RROHU
ȱȦȱȱȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŘŝȱȉȱǻŘŖȱĞǯȱǯǼ
3LVWRQ3LVWRQ5LQJVDQG3LVWRQ3LQ
ȬȬȱȱȱȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŖǯŖŖŜȦŖǯŖŗŝȱȱǻŖǯŖŖŖŘȦŖǯŖŖŖŝȱǯǼ
ȱȱȱǯǯ
ȱ ȱ ȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŗŝǯŖŖŜȦŗŝǯŖŗŘȱȱǻŖǯŜŜşśȦŖǯŜŜşŞȱǯǼ
ȱ ȱ ¡ǯȱȱȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŗŝǯŖŘśȱȱǻŖǯŜŝŖřȱǯǼ
ȱȱǯǯ
ȱ ȱ ȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŗŜǯşşśȦŗŝǯŖŖŖȱȱǻŖǯŜŜşŗȦŖǯŜŜşřȱǯǼ
ȱ ȱ ¡ǯȱȱȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŗŜǯşşŚȱȱǻŖǯŜŜşŗȱǯǼ
ȱȱȬȬȱȱ
ȱ ȱ ŗŞȦŜŘŖǰŘŖȦŜŚŖǰŘŘȱǻŜŘŚȱǼȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŖǯŖŚŖȦŖǯŖŞŖȱȱǻŖǯŖŖŗŜȦŖǯŖŖřŗȱǯǼ
ȱ ȱ ŘŘȦŜŝŖǰŘřȦŜŞŖȱǻŜŝŚȱǼȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŖǯŖřŖȦŖǯŖŝŜȱȱǻŖǯŖŖŗŘȦŖǯŖŖřŖȱǯǼ
ȱ ȱ ŘśǰŘŜȦŝřśǰŝřŖǰŝŚŖǰŝŚśǰŝśŖȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŖǯŖŘśȦŖǯŖŚŞȱȱǻŖǯŖŖŗŖȦŖǯŖŖŗşȱǯǼ
ȱȱȬȬȱȱ
ȱ ȱ ŗŞȦŜŘŖǰŘŖȦŜŚŖǰŘŘȱǻŜŘŚȱǼȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŖǯŖŚŖȦŖǯŖŞŖȱȱǻŖǯŖŖŗŜȦŖǯŖŖřŗȱǯǼ
ȱ ȱ ŘŘȦŜŝŖǰŘřȦŜŞŖȱǻŜŝŚȱǼȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŖǯŖřŖȦŖǯŖŝŜȱȱǻŖǯŖŖŗŘȦŖǯŖŖřŖȱǯǼ
ȱ ȱ ŘśǰŘŜȦŝřśǰŝřŖǰŝŚŖǰŝŚśǰŝśŖȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŖǯŖŗśȦŖǯŖřŝȱȱǻŖǯŖŖŖŜȦŖǯŖŖŗśȱǯǼ
ȱȱȬȬȱȱ
ȱ ȱ ŗŞȦŜŘŖǰŘŖȦŜŚŖǰŘŘȱǻŜŘŚȱǼȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŖǯŖŜŖȦŖǯŘŖŘȱȱǻŖǯŖŖŘŚȦŖǯŖŖŞŖȱǯǼ
ȱ ȱ ŘŘȦŜŝŖǰŘřȦŜŞŖȱǻŜŝŚȱǼȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŖǯŖŚŜȦŖǯŗşŜȱȱǻŖǯŖŖŗŞȦŖǯŖŖŝŝȱǯǼ
ȱ ȱ ŘśǰŘŜȦŝřśǰŝřŖǰŝŚŖǰŝŚśǰŝśŖȱǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯǯŖǯŖŘŜȦŖǯŗŝŜȱȱǻŖǯŖŖŗŖȦŖǯŖŖŝŖȱǯǼ

1.13
Section 1
Safety and General Information
1
² Measure 6 mm (0.236 in.) above the boom of the piston skirt at right angles to the piston pin.
Piston, Piston Rings, and Piston Pin cont.
Top and Center Compression Ring End Gap
New Bore
CH18/CH620,CH20/CH640,CH22 (624 cc) ...................................................0.25/0.45 mm (0.0098/0.0177 in.)
CH22/CH670,CH23/CH680 (674 cc) ..............................................................0.18/0.46 mm (0.0071/0.0181 in.)
CH25,CH26/CH735,CH730,CH740,CH745 ..................................................0.25/0.56 mm (0.0100/0.0224 in.)
Used Bore (Max)
CH18/CH620,CH20/CH640,CH22 (624 cc) ...................................................0.77 mm (0.030 in.)
CH22/CH670,CH23/CH680 (674 cc) ..............................................................0.80 mm (0.0315 in.)
CH25,CH26/CH735,CH730,CH740,CH745,CH750 ....................................0.94 mm (0.037 in.)
Piston Thrust Face O.D.²
New
CH18/CH620,CH20/CH640,CH22 (624 cc) ...................................................76.967/76.985 mm (3.0302/3.0309 in.)
CH22/CH670,CH23/CH680 (674 cc) ..............................................................79.963/79.979 mm (3.1481/3.1488 in.)
CH25,CH26/CH735,CH730,CH740,CH745,CH750 .....................................82.986 mm (3.2671 in.)
Max. Wear Limit
CH18/CH620,CH20/CH640,CH22 (624 cc) ...................................................76.840 mm (3.0252 in.)
CH22/CH670 (674 cc) ......................................................................................79.831 mm (3.1430 in.)
CH25,CH26/CH735,CH730,CH740,CH745,CH750..... ................................82.841 mm (3.2614 in.)
Piston Thrust Face-to-Cylinder Bore² Running Clearance
New
CH18/CH620,CH20/CH640,CH22 (624 cc) ...................................................0.014/0.057 mm (0.0005/0.0022 in.)
CH22/CH670,CH23/CH680 (674 cc) ..............................................................0.021/0.062 mm (0.0008/0.0024 in.)
CH25,CH26/CH735,CH730,CH740,CH745,CH750 .....................................0.001/0.045 mm (0.039/0.0018 in.)
Speed Control Bracket
Fastener Torque ........................................................................................................10.7 N·m (95 in. lb.) into new holes
7.3 N·m (65 in. lb.) into used holes
Starter Assembly
Thru Bolt Torque
UTE/Johnson Electric, Eaton (Inertia Drive) ................................................4.5-5.7 N·m (40-50 in. lb.)
Nippondenso (Solenoid Shi) .......................................................................4.5-7.5 N·m (40-84 in. lb.)
Delco-Remy (Solenoid Shi) ..........................................................................5.6-9.0 N·m (49-79 in. lb.)
Mounting Screw Torque (All).................................................................................15.3 N·m (135 in. lb.)
Brush Holder Mounting Screw Torque
Delco-Remy Starter ..........................................................................................2.5-3.3 N·m (22-29 in. lb.)
Solenoid (Starter)
Mounting Hardware Torque
Nippondenso Starter .......................................................................................6.0-9.0 N·m (53-79 in. lb.)
Delco-Remy Starter ..........................................................................................4.0-6.0 N·m (35-53 in. lb.)
Nut, Positive (+) Brush Lead Torque
Nippondenso Starter .......................................................................................8.0-12.0 N·m (71-106 in. lb.)
Delco-Remy Starter ..........................................................................................8.0-11.0 N·m (71-97 in. lb.)
Stator
Mounting Screw Torque ..........................................................................................6.2 N·m (55 in. lb.)

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