Kohler MINIMA K-45803T-L-SHP User manual

13-1 528437
INSTALLATION INSTRUCTIONS
SLIDING, 1 DOOR 1 PANEL
8mm K-45803T-L-SHP
10mm K-45806T-L-SHP
MINIMA
-1-
, 2014
Copyright Kohler China Ltd., 2014
BEFORE YOU BEGINBEFORE YOU BEGIN
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2
(
) 80mm
3mm/m
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Before you install your shower door, please read
these instructions carefully to familiarize yourself
with the required tools, materials, and installation
sequences. Follow the sections that pertain to your
particular installation. This will help you avoid costly
mistakes. In addition to proper installation, read all
operating and safety instructions.
All information is based on the latest product
information available at the time of publication.
Kohler China Ltd. reserves the right to make
changes in product characteristics, packaging, or
availability at any time without notice.
These instructions contain important care, cleaning,
and warranty information-
Make sure that the bath and the finished wall
material are completely and correctly installed prior
to installing your shower door. Prepare waterproof
layer to wall and floor of the showering area. It is not
allowed for any presence of electric switches and
sockets. Make sure the floor drain runs smoothly.
Before starting the door installation, lay out and
identify all the parts. Use the exploded view
illustrated on page 2 for reference.
For the installation method of customized shower
with different dimensions, please refer to this
instructions.
Tempered glass cannot be cut, drilled or knocked
by hard object. Make sure corner area of the
glass refraining from knocking so as to cause
personal injury due to broken glass.
Please install this door on Kohler
receptors or curbs. (Not included). If the curb is not
Kohler-branded, please note its top width should be
more than 80mm.
The shower door requires a flat vertical
finished wall. The squareness of the wall is
recommended no more than 3 mm/m. KOHLER
Company won't take responsibility of the installation
quality.
please leave these
instructions for the consumer.
CAUTION: Risk of injury or product damage.
ATTENTION:
IMPORTANT:
1198141-T01-B

-2-
ROUGHING-IN
800-820-2628
IMPORTANT
800-820-2628
Before installation check that all components are
correctly supplied.
If any parts are missing please ring the helpline.
PARTS IDENTIFICATIONPARTS IDENTIFICATION
Unit: mm
Wall Channel
Wall Channel
Cover Seal
Glass Clamp
Threshold
Splashguard
Inline Panel
Top Lintel Door Panel
C
H
B
1200-1600 1850-2000
K-45803T
K-45806T
SKU B H
1198141-T01-B

A
ED
4mm Allen key
4mm
2.5mm Allen Key
2.5mm
X6
Wall Plugs
X7
X4
Top Roller Clamps
X2
Mid-support Clamp
End Socket
Bottom Guide
Plastic Guides
Door Closing Guide
Support Strip
X2
-3-
BC
X4
X2
Handle
Wedge
Screw Covers
X7
Screw Covers
X4
Frame Cap,LH Frame Cap,RH
1198141-T01-B

STEP
3
53mm
Ensure the support strips are still on the bottom edge
of the inline panel, inside the H section, and that the H
section is 53mm from the corner of the glass.
53mm
12
3
A
4
5
A
-4-
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Phillips Screwdriver
Pencil
Caulk Gun
Measuring Tape
Safety Glasses
Center Punch
Hammer
Knife
Masonry Drill & 6mm Drilll Bit
Level
Drop Cloth
Materials Required
Tape
Silicone Sealant
Tools Required
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6mm
INSTALLATION REQUIREMENTSINSTALLATION REQUIREMENTS
INSTALLATION
STEP
2
STEP
1
Fit tray and then tile walls before fitting
the unit.
Tray MUST be level in all planes or the
unit will not install properly.
0mm
0mm
X3
6mm
X3
X3
X3
Wall channels
be
plumb.
MUST
Fit Wall Channel 'A'
A
NOTE: Glass seal will
extend out of wall
channel.
1198141-T01-B

-5-
Caution
STEP
4
Rest panel against
seal of wall channel
'A' .
.
A
Support glass
panel until glass
clamp is fitted
Bottom channel fits under
seal.
Check that bottom
channel is parallel to
edge of tray.
Glass needs to be at least 8mm
into wall channel
8mm
8mm minimum
8mm
C
STEP
6
STEP
5
X4
Fit glass clamp and turn screw until it
lightly grips glass.
0mm
Glass panel
be plumb.
must
When glass is in
correct position
fully tighten clamp
glass screws.
Glass should
protrude out
of bottom
channel by
53mm.
53mm
1198141-T01-B

STEP
10
STEP
9
Mark hole position, remove temporarily the bottom
guide and drill hole into the tray.
Top view
6mm
Lay a bead of sealant in bottom guide as shown, then
slide it under glass.
-6-
STEP
8
STEP
7
Cut seals exposed at top with a sharp knife.
53mm
21
STEP
11
Locate one end of threshold under the bottom guide.
1198141-T01-B

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STEP
12
Remove
cover vinyl.
Lay sealant on
bottom of door
closing guide.
Place door
closing guide
under wall
channel.
=
=
STEP
13
Keep threshold position parallel to tray edge.
2
3
4
5
A
STEP
14
Fit the second wall channel.
X3
X3
X3
6mm
0mm
Wall channel
be
plumb.
MUST
Channel fits over
threshold.
STEP
15
Push cover vinyl Into place.
1198141-T01-B

STEP
16
B
Screw bottom
guide to tray.
B
Top view
-8-
STEP
17
Position support clamps and sockets on top lintel.
Fully tighten mid support clamp '2' & loosely fit end sockets '1' & '3'.
213
E
1
1
2
2
3
3
Turn with allen key to
lightly grip the top lintel.
Screw mid support clamp to
lintel. Turn with allen key to lightly
grip the top lintel.
STEP
18
1
2
3
Slide lintel and sockets to position.
Place the end socket1&3ontopofglass and wall channels.
13
1198141-T01-B

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D
STEP
20
STEP
19
Screw into wall channel.
X2
Place mid support clamp.
Screw mid support clamp
firmly to glass.
D
STEP
22
STEP
21
Allen screw
Screw 2nd socket to wall
channel then tighten the allen
screws on both sides.
Carefully turn door
panel on its edge
and support.
Fit splashguard to
bottom of door 10mm
from the closing
edge.
10mm
10mm
1198141-T01-B

-10-
3
2
Caution
1
STEP
23
Fit door panel.
Place support spacer. Place support strip.
Lower the door panel into bottom
guide and rest on spacer support
and strip.
STEP
25
STEP
24
Fit rollers clamps to top lintel and
door panel.
Ensure screws are securely tightened.
X2
Front
Lift door panel slightly and remove
support strip.
Slide door open and remove support spacer.
1198141-T01-B

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STEP
26
Fit plastic guides into bottom guide.
Carefully apply silicone
sealant along the back
face to fix the plastic
guide in place.
Notched seal
Inline
panel
Fit seals on:
Back edge
Door
panel
Door
panel
Closing edge
STEP
27
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STEP
29
STEP
28
Fix handle. Fix cap.
STEP
30
Lay a thin bead of sealant.
24hrs
STEP
31
Allow at least 24 hours before using shower to allow
sealant to cure.
24
1198141-T01-B