Kolpin Powersports Cycle Country 25-1190 Installation and operating instructions

WINCH MOUNT KIT
For HONDA RINCON ATVs
ASSEMBLY / OWNER’S MANUAL
Part No: 25-1190
© 2010 Cycle Country Accessories Corporation MAN0322 Rev. 01

© 2010 Cycle Country Accessories Corporation
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OPERATING INSTRUCTIONS
Congratulations! You’ve just purchased the most durable accessory component in the industry. Our accessories work great, summer or
winter! With proper care and maintenance, your Cycle Country accessory will last for years to come!
Please read and understand all assembly instructions, notices and warnings before assembling and using your Cycle Country
accessory.
Follow these guidelines to ensure satisfactory operation:
• Read this manual and your operators manual before use.
• Periodically check for wear and tightness of all fasteners. Replace or re-torque fasteners as necessary.
SAFETY INFORMATION
Cycle Country accessory systems were designed with your safety in mind. In order to protect you and your vehicle, certain parts of the
accessory and/or hardware may be designed to fail when the equipment is over-stressed.
WARNING
To avoid personal injury or damage to your vehicle:
Read and understand all cautions, warnings, notices,
and instructions
Do not winch unsecured loads at any time
Do not exceed the load capacity of the winch.
Refer to the winch owner’s manual.
Keep yourself, other people and pets away
from moving parts during operation
Exercise caution during operation
to avoid pinch hazard

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Hardware package part No. CYC4167
PARTS ORDERING INFORMATION :
Replacement fasteners are common-type and can be purchased locally.
Use minimum class 8.8 galvanized f a stener s .
Standard bolt kit is s uppli e d.
© 2010 Cy c l e Count!)' Accessories Corp o r a tio n
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 CYC4165 Mount Plate
2 4 CYC4167 M8 x 25mm x 40mm U-Bolt
3 2 CYC4167 M8 x 25mm Hex Bolt
4 5 CYC4167 Flatwasher M8
5 10 CYC4167 Locknut M8 Nylock
6 6 CYC4166 Spacer
7 4 CYC4167 M8 x 30mm Hex Bolt

© 2010 Cycle Country Accessories Corporation
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© 2010 Cycle Country Accessories Corporation
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BEFORE YOU BEGIN:
• Please read and understand all instructions.
• Verify all parts and tools are accounted for.
• To ensure a satisfactory installation, follow all steps
correctly and in the sequence described.
• All directions referring to right and left are when the
rider is sitting on the machine
TOOLS REQUIRED:
• Basic Hand Wrench and Socket Set
• Torque Wrench
WINCH MOUNT PLATE
INSTRUCTIONS:
1. Remove bottom plastic shroud from the ATV.
2. Insert the winch mount plate, Item #1 into the front
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opening of the ATV and position on top of the frame
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tubes. Fasten plate using Item #2, Item #5 with
washers, Item #4, over the slotted holes as shown in
Illustration 1. Do not torque fasteners at this time.
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2
ILL. 1
3. Position the winch under the mount plate and check
for interference. If interference occurs between the
winch gear casing and the horizontal tube of the
bumper frame, use spacers, Item #6 as needed to
eliminate the interference. See Illustration 2.
4. Secure winch with mount bolts, Item #7, through the
mount plate and into the winch mounting holes as
shown in Illustration 2. Tighten bolts according to the
winch installation instructions.
5. Re-verify the position of the assembled winch and
mount plate front-to-back to remove any interference.
6. Tighten U-bolt fasteners to specification.
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ILL. 2
FASTENER TORQUE:
30 ft. lbs. (41 Nm)

© 2010 Cycle Country Accessories Corporation
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TO FINISH WINCH INSTALLATION:
1. Feed the winch cable through the roller hawse by
removing one of the long rollers and the two side
rollers. Reinstall rollers and verify the rollers move
freely.
2. Attach the roller hawse assembly to the hawse
mounting location using the supplied bolts and lock
nuts from the winch kit.
3. Tighten all fasteners according to the winch
installation instructions.
4. Replace bottom plastic shroud of ATV.
TYPICAL WINCH MOUNTINGS:
2-BOLT WINCH
MOUNTING
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4
5
ILL. 3
4-BOLT WINCH
MOUNTING
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ILL. 4

© 2010 Cycle Country Accessories Corporation
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One Year Limited Warranty
For the period of one (1) year from the purchase date, Cycle Country (a Kolpin Powersports Brand) will replace
for the original purchaser, free of charge, any part or parts found upon examination by Cycle Country
to be defective in material, workmanship, or both.
All transportation costs incurred submitting product to Cycle Country for warranty consideration must be
borne by the purchaser. If Cycle Country determines that the product must be returned to the factory for
credit, please call 1-800-841-2222 for a Return Merchandise Authorization (RMA) number and shipping
instructions.
This warranty does not apply to parts that have been damaged by accident, alteration, abuse, improper
maintenance, normal wear, or other causes beyond the manufacturer’s control. In order to protect you and
your ATV, certain parts of the plow system and/or hardware are designed to fail when the equipment is
over-stressed.
Peripheral products such as engines, electric motors, and actuators may carry an original manufacturer’s
warranty. Please call Cycle Country for more information.