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Komatsu WA480-6 Manual

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CEAM009104
Operation&Maintenance
Manual
WA480-
6
WHEEL LOADER
SERIAL NUMBERS WA480-6 A47001 and up
ENGINE 6D125E-5
This material is proprietary to Komatsu America Corp. and is not to be reproduced, used, or disclosed except in
accordance with written authorization from Komatsu America Corp.
It is our policy to improve our products whenever it is possible and practical to do so. We reserve the right to make
changes or improvements at any time without incurring any obligation to install such changes on products sold
previously.
Due to this continuous program of research and development, revisions may be made to this publication. It is
recommended that customers contact their distributor for information on the latest revision.
Copyright 2016 Komatsu
Printed in U.S.A.
Komatsu America Corp.
March 2016
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0-1
INTRODUCTION 0
WA480-6
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INTRODUCTION
0-2 WA480-6
FOREWORD
This manual describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment. It will help the
operator and maintenance personnel achieve peak performance through effective, economical, and safe machine operation and
maintenance.
Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. The safety
messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation,
inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to
take the necessary precautions to ensure safety. In no event should you or others engage in the prohibited uses or actions
described in this manual. Improper operation and maintenance of the machine can be hazardous and could result in serious
injury or death.
Keep this manual handy and have all personnel read it periodically. If this manual is lost, damaged, or becomes dirty and can
not be read, request a replacement manual from your local distributor.
★Storage location for the Operation & Maintenance Manual is in the
pocket (1) at the rear of the operator’s seat back rest.
If you sell the machine, be sure to give this manual to the new owner.
The explanations, values, and illustrations in this manual have been
prepared based on the latest information available at the date of its
publication. Continuing improvements in the design of this machine
may lead to additional changes that are not reflected in this manual.
Consult Komatsu or your Komatsu distributor for the latest available
information concerning your machine or with questions regarding
information contained in this manual.
This manual may contain attachments and optional equipment that are
not available in your area. Consult your local Komatsu distributor for
items that you may require.
The numbers in the illustrations correspond to the numbers in ( ) in the text.
Improper operation and maintenance of this machine can be hazardous and could result in serious injury or death.
• Operators and maintenance personnel must read this manual thoroughly before operating or maintaining this
machine.
• This manual should be kept near, or with, the machine for reference. All personnel who operate the machine
should periodically review the manual.
• Some actions involved in operation and maintenance can cause a serious accident if they are not performed in the
manner described in this manual.
• The procedures and precautions given in this manual apply only to the intended uses of this machine. If you use
your machine for any unintended uses that are not specifically prohibited, you must be sure that it is safe for you
and others. You or others should never engage in prohibited uses or actions described in this manual.
• Komatsu delivers machines that comply with all applicable regulations and standards of the country to which they
are shipped. If this machine has been purchased in another country, or purchased from someone in another
country, it may lack certain safety features and specifications that are necessary for use in your country. If there is
any question about whether your product complies with the applicable standards and regulations of your country,
consult your local distributor or Komatsu before operating the machine.
• The safety description is given in “SAFETY INFORMATION” on page 0-3 and in Section 1, “SAFETY”.
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INTRODUCTION
WA480-6 0-3
SAFETY INFORMATION
Most accidents are caused by failure to follow fundamental safety rules for the operation and maintenance of the machine.
To avoid accidents, read, understand, and follow all precautions and warnings in this manual and on the machine before
performing maintenance and machine operations. Failure to do so may result in serious injury or death.
The following signal words are used to inform you that there is a potentially hazardous situation that may lead to personal
injury or damage. In this manual and on machine labels, different signal words are used to express the potential level of
hazard.
The Safety Alert Symbol identifies important safety messages on machines, in manuals, and elsewhere. When you see this
symbol, be alert to the risk of personal injury or death. Follow the instructions in the safety message.
Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury. This signal word is to be limited to most extreme situations.
Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury. It may also be used to alert against unsafe practices.
Remark
This word is used for precautions that must be taken to avoid actions which could shorten the life of the
machine. It is also used to indicate information that is useful to know.
Safety precautions are described in the SAFETY section (Section 1).
KOMATSU AMERICA CORP. cannot predict every circumstance that might involve a potential hazard in operation and
maintenance. Therefore the safety message in this manual and on the machine may not include all possible safety precautions.
If any procedures or actions not specifically recommended or allowed in this manual are used, you must be sure that you and
others can do such procedures and actions safely and without damaging the machine. If you are unsure about the safety of
some procedures, contact your local distributor or KOMATSU AMERICA CORP.
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INTRODUCTION
0-4 WA480-6
APPROVED AND NON-APPROVED USES
The Komatsu WHEEL LOADER described in this manual has been designed and constructed to be used mainly for the
following functions. Any non-approved use may void the warranty, damage the machine, or possibly injure the operator.
Approved Functions
•Loading operations
•Excavating
•Grading
•Pushing
Installation of optional equipment can also be used in the following applications. Use only Komatsu approved equipment.
•Handling of materials (bucket - pallet forks)
•Lifting of materials (extendable boom)
★For details about the operating procedure, see “Operation of Work Equipment” on page 2-114.
Non-Approved Functions
This paragraph describes some of the improper or unauthorized uses of the machine.
It is impossible to predict all the possible improper uses. If the machine is used for any particular application other than those
listed in the Approved Functions list, it is important to contact your authorized Komatsu dealer before carrying out the work
operations.
•Use of machine for lifting or transporting personnel in any manner
•Transportation of flammable liquids
•Lifting, moving, or transporting other machines with the front-end loader
•Towing other equipment with the tractor unit or work equipment
•Using the loader as a hammer or for striking or driving objects
•Towing the machine at high speeds
•Traveling at high speeds
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INTRODUCTION
WA480-6 0-5
VISIBILITY STANDARD
The visibility standards (ISO 5006) for this machine require a view shown in this diagram.
Visibility in Immediate Area
The visibility of this machine in the area 1 meter (3 ft) from the outside
surface of the machine at a height of 1.5 m (5 ft) is shown in the
diagram.
•The hatched area (A) shows the area where the view is blocked by
part of the machine when mirrors or other aids to visibility are
installed as standard.
★Be careful; there are places around the machine that cannot be seen
when operating the machine.
12-M Radius Visibility
The visibility at a radius of 12 meters (40 ft) from the machine is shown in the following diagram.
•The hatched areas (B) show the areas where the view is blocked when mirrors or other aids to visibility are installed as
standard.
★Be careful; there are places around the machine that cannot be seen when operating the machine.
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INTRODUCTION
0-6 WA480-6
Front/Rear, Left/Right Directions of Machine
In this manual, the directions of the machine (front, rear, left, right) are determined according to the view from the
operator's seat in the direction of travel (front) of the machine.
1. Bucket 7. Rear Wheel
2. Bell Crank 8. Step
3. Bucket Cylinder 9. Front Wheel
4. Turn Signal Lamp 10. Lift Cylinder
5. Mirror 11. Lift Arm
6. ROPS Cab
A. Front C. Left
B. Rear D. Right
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