Komatsu TG200 User manual

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TG200
KOMTRAX Terminal
Instruction Manual
Model Name TG200
Thank you for your purchasing TG200 terminal.
※KOMTRAX is a machine management system that uses wireless communications.
■
Read this instruction manual and use your KOMTRAX terminal correctly
■
・Operators an
d service personnel for machines using KOMTRAX should make sure that they read and
fully understand this document.
・
Keep this document together with the Operation and Maintenance manual for the machine equipped with
KOMTRAX, and read it repeatedly.

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TG200
Features/Before using

What is TG200
TG200 is a communication terminal which is mounted on a vehicle to form a system together
with server application software on the base station side and used to control movement
of the vehicle and monitor it from a remote place.

Features
●TG200 uses Iridium satellite communication, so it can communicate in a lot of
countries that they are used. (A communication contract is required in each place
where TG200 will communicate, however.)
●TG200 has Wireless LAN function to be able to communicate other wireless equipment
such as tablet PC.
●TG200 can connect ethernet network in the vehicle.

Before using
●Since TG200 is a wireless device using radio waves, so it is necessary to obtain
authorization and conform to the laws of the country or territory where the machine
equipped with TG200 is being used. It can be used only countries where use of it
is permitted. For the countries where use of TG200 is permitted, ask your Komatsu
distributor.
●Always contact your Komatsu distributor when exporting or reselling a vehicle
equipped with TG200. Note that the radio communication function of TG200 may be
turned off forcibly, when the vehicle is out of the countries or areas where use
of TG200 is permitted.
●Before using TG200, you are required to take some procedures such as application
for start of use. For details, ask your Komatsu distributor.
●KOMTRAX system uses wireless communications, so it cannot be used inside tunnels,
underground inside buildings, or in mountain areas where radio waves cannot be
received. Even when the machine is outside, it cannot be used in areas where the
radio signal is weak or in areas outside the wireless communication.
●There is absolutely no need to inspect or operate TG200, but if any abnormality
is found, please consult your Komatsu distributor.

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TG200
Safety precautions
The items to be observed without fail are explained as shown below to prevent an injury
to the user and other persons and damage to property.
If you do not obey these precautions, neither Komatsu nor your Komatsu distributor can take
any responsibility for any problem that is caused or for any loss that results.
■Injuries and damage which can be caused by wrong use of TG200 are explained as shown below.
■The types of the items to be observed are indicated and explained by the following icons.
In the column with this mark, an item which "can cause
a death or a serious injury to a person" is explained.
WARNING
In the column with this mark, an item which "can cause
an injury to a person or only damage to property" is
explained.
CAUTION
This icon indicates an item "to be noted".
This icon indicates an item "to be prohibited".
This icon indicates an item "to be executed without fail".

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TG200
WARNING
Do not install this set to a place where it
will be an obstacle to view or operation
.
Prohibit
Installation of this set to a place
where it will be an obstacle to
view or operation may cause an
accident.
Do not install this set to a place where
temperature rises or lowers extremely or
a place where it will receive strong
vibration or impacts.
Prohibit
Neglecting this may cause a
skin burn, a trouble, or a fire.
Never disassemble, repair, modify, or
move the communication terminal,
antenna, or cables.
Prohibit
Neglecting this may cause a
trouble, a fire, or an accident.
Your Komatsu distributor will
carry out removal and
installation.
Installe the communication terminal at
leaset 22cm (8.7 inch) from a operater
.
For anyone wearing a pacemaker,
the radio waves may have an
adverse effect on the operation of
the pacemaker.
Use a battery having rated voltage of
DC12V or DC24V to supply DC power
to this set.
This set is designed to be driven
with DC power. Use a power supply
in the rated range. Neglecting this
may cause a trouble.
Connect this set to external devices
correctly and securely according to this
manual.
Neglecting this may cause a
trouble or a fire.
Install the body of this set securely.
If the body is not installed
securely, it may fall to cause an
injury to a person or an accident.
Prohibit

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TG200
CAUTION
Do not install this set to an outdoor place
where it may be exposed to rainwater or
seawater.
Prohibit
This set is not water-resistant.
Do not pinch, tense, or damage the
cables.
Prohibit
Neglecting this can cause a
short circuit or a disconnection,
which may cause a trouble or a
fire.
Use a specified communication antenna.
Use a specified antenna.
This set can be used only in countries
where use of it is permitted.
Prohibit
Since this set has a radio device, it
can be used only in countries
where use of it is permitted.
Contact your Komatsu distributor before
installing a top guard or other attachment
that covers the antenna.
Attachments may cause a trouble
of wireless communication.
Take the action given in "LONG-TERM
STORAGE" in the Operation and
Maintenance Manual for the machine,
when putting the machine into long-term
storage.
Even when the key is at the OFF
position, a small amount of
electric power is consumed by the
KOMTRAX terminal.

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TG200
FCC/ISED Statements
NOTICE:
This device complies with part 15 of FCC Rules and Industry Canada’s applicable licence-exempt RSSs.
Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and
(2)this device must accept any interference received, including interference that may cause undesired
operation.
NOTICE:
Changes or modifications made to this equipment not expressly approved by Komatsu Ltd may void
the FCC authorization to operate this equipment.
NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference in a residential installation. This equipment generates, uses and can
radiate radio frequency energy and, if not installed and used in accordance with the instructions, may
cause harmful interference to radio communications. However, there is no guarantee that
interference will not occur in a particular installation. If this equipment does cause harmful
interference to radio or television reception, which can be determined by turning the equipment off
and on, the user is encouraged to try to correct the interference by one or more of the following
measures:
-Reorient or relocate the receiving antenna.
-Increase the separation between the equipment and receiver.
-Connect the equipment into an outlet on a circuit different from that to which the receiver is
connected.
-Consult the dealer or an experienced radio/TV technician for help.
Radiofrequency radiation exposure Information:
This equipment complies with FCC/ISED radiation exposure limits set forth for an uncontrolled
environment.
This equipment should be installed and operated with minimum distance of 20 cm between the
radiator and your body.
This transmitter must not be co-located or operating in conjunction with any other antenna or
transmitter.

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TG200
Request for correct use

Storage
Do not store TG200 in a place where it will be exposed to direct sunlight, a place where
the temperature is extremely low or the humidity is high, a place where there is much
corrosive gas. (If it is stored in such a place, its performance and appearance may
be lowered.)

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TG200
Size and Outline
TG200
①Interface connector (AMP)
Connects the power cable and signal lines on the vehicle side. For details, see
the specifications of interface connector.
②Antenna connector (BNC)
Connects Iridium antenna.
36mm
①
②

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TG200
Specifications of interface connector
Connector on TG200 side: 174684-2 (Manufactured by TE connectivity)
Pin Number Name I/O Remark
1 PWR_IN_GW - Power supply
2 PWR_CTR_GW In Start up signal from another controller
3 GND_PWR_GW - GND
4 DOS_L_RING Out Start up signal for another controller
5 COMM_ETHER_RX+ In Ethernet 100BASE-TX RX+
6 COMM_ETHER_RX- In Ethernet 100BASE-TX RX-
7 COMM_ETHER_TX+ Out Ethernet 100BASE-TX TX+
8 COMM_ETHER_TX- Out Ethernet 100BASE-TX TX-

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TG200
Specifications
TG200
Power source
DC12V or DC24V (Operating range：DC10V～30V)
Current consumption Communication Enabled：500mA
Communication Disabled：190mA
Standby State：1mA
Interface
Ethernet 1ch 100BASE-TX
Digital input 1ch start up signal from another controller
Digital output
1ch start up signal for another controller
Communication band and
Output power
Transmitter:
Transmission Frequency/Power：
1616MHz～1626.5MHz 7W
Reception Frequency/Sensibility:
1616MHz～1626.5MHz -118dBm
Wireless LAN
Standard: IEEE802.11b/g/n
Output power:
・IEEE802.11b: +13dBm with tolerance
・IEEE802.11g/11n: +11dBm with tolerance
Connector
Interface
174684-2 manufactured by TE connectivity
Operating temperature -30℃～+60℃
Storing temperature
-40℃～+80℃
humidity
Under 98% (65℃)
Water resistance
R2
Vibration resistance 6.8G (5～200 Hz)
Impact-resistant
50G
Outside dimensions (mm) 160×90×36mm
Weight
0.8kg

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TG200
Troubles and causes
Trouble
Possible cause
Remedy
TG200 cannot communicate.
Radio wave does not reach
antenna because of
obstacle around it.
Install antenna to place where there are no
obstacles.
Out of communicable
range.
Move in communicable range.
SIM card is not inserted.
Insert contracted SIM card.
Power source is not
supplied.
Ch
eck service power source, GND, and ACC
line.
TG200 has trouble.
Replace TG200.
When start up signal line is turned
ON,
TG200 does not operate.
Power source is not
supplied.
Check service power source, GND, and ACC
line.
Interface connector pins
are wrong.
Correct interface connector pins.
TG200 has trouble.
Replace TG200.