Komax kappa 220 User manual

Operating
Instructions
Automatic
striPPing
machine
lsomnax koppo
220

Operating
Instructions
Automatic
striPPing
machine
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Art.No.
040986
-
Version
3

Publisher:
komax
AG
Industrrestrasse
6
CH-6036
Dierikon-Luzern
Phone041-455
0
455
Fax 041-450
15
79
Asof May
1996,
subiect
to change
Thereproduction
of
these
instructions
or
parts
thereof
,
inwhatever
form,
is
prohibitedwithout
theexpress,
written
permission
of
the
publisher'
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1996bykomax
AG,
Wire
Processing
Systems

Table
ofcontents
1.lntroduction
and
notes......... .....-'...'.."'
Page5
6
11Operatrng
instructrons
tOl)
1
2
l,lachrne
tdenttf
icat;on
1
3
-i-echnrcal
speciirca:rons
per'forrnance
range
1
4Accesso|es
'1
.5Personnel
quaiificalicns
and
tratntng
6
6
8
I
11
11
2.Safety
2.1
Explanatton
of
ncies
2 2 Safety
notes , .
? ? (:f otv faalrrroq
3.Transport
/ltems
included
inthe
delivery """""""""" 13
4.Overview
ofmachine """""""" 15
5.
Start-up
procedure 17
17
17
5 1Cfecks
pnor
tostart-uP
5.2Swrtch
on
and
otl
53
AClustments
and
seitings
prior
to
productton ....
..............
17
17
53.1
Stratghteier.
53.2
Punched
drsk
533
Feed
rolie.s
.
5.3.4
\/tre
gurdes
.
5
3.5
Biades
.. ...
53.5.1
Blade
tyPes
.
5.3.5.2
Cnangtng
the
blades
6.
Operating
themachine........'.....
6.1
Ccntrols
6.2
Dsplay
concept
'1
1
la
la
io
18
to
IJ
10
20
21
ai
al
22
6.3Snorl
overvievr
of
operator's
menus 23
24
24
6.4
lvlAlN
-
marn
men!...............
.
6.5
LANG
-language
selectron
..
Olkappa
220
-
Verston
3Table
of
contents

6.6
Brief
rnstructronsonthethreemostrmpodant
menus
6.6
1TEACH
-
programming
menu
6.6.2
PPARA
-
processparameter
menu
.
...,..
6.6
3PROD
- production
menu.
6.6
4Programming
example
.....
24
a+
26
27
G
J
G
2
J
J
-
6.7
PPARA
-
other
processtng
parameters
6.8TEACH
-Further
types
of
processing
.
6.8.1
lf/
-
Intermediate
stripptnq
6.8.2
PS
-
Stripprng
withmultiplecuts
6.8.3
Parameters
fordouble-sheath
processing
6.9
CONF
-
configuration
6.10
LIST
-
wtreltst
J
f
-
f
f
I
J
30
32
33
34
JO
20
6.11
SEQU
-
sequence
menu
6.12
REMOT
-
remotemode
7.
Malfunctions
/error
messages
............ '.'....41
7.1Malfunctions
.......... ........-
41
7.2Error
messageson
thedisplay . .
.....' .... 42
8.Maintenance
/repair "'.'......'.....47
8..1
Maintenance........... 47
8.2
Determining
reference
positions ..
47
8.2.1
Feference
blades ......... ...47
8.2.2
Feferencedistance
(rollers) '. 48
8.2.3
Testfunctions ..................
48
9.Description
of
connections
................ ........49
9.1
Connectron
forsubsequent
processing ...... ...
49
9.2Connection
for
preliminary
processing 50
9.3Connection
forstop
inout ........
.......51
9.4Connection
forRS232
interface -........52
10.Listof
accessories
............ ..'..
53
1'1.lndex .............'.......
55
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Table
ofcontents Olkaooa220
-Version
3

1.lntroduction
and notes
Dear
Customer
The
komax
kappa
220
is an
automatic
stripping
machine.designed
to perform
the
following
wlre
nrocessinoaoolrcatrons
in
accordance
with
the
technicalspecif
icationslisted
in
Chapter
1.3:
'Y *tsr"".. -'
Thislistis
complete
please
readthe
operatrng
insiructions
caref
ully.
They
will
gurde
you
through
the
operatrons
ofthe
kappa
220
step
by
step
so
you
car
De
uslng
the
machine
successfully
in
nottmeatall.
Yours
trulY
komax
AG
e
G
a
Cuttrng
lo
lenoth
Strrpprng
wrth
half
Pull-off
Stripprng
with
fuli
oull-ofl
tr'*.rt1:t" ,_:
Multiple-step
cuttrng
(doublesheaths) #
H^t-at2mn markrnn
',ts '''.''''' Jre
Multi-core
wtres
Illl''"'"111"1__
Passive
wiredePcsit
system
tt
'u
o
Ribbon
cable
Ink-1et
rnarker
Wire
staci<er
Horizontal
and';ertical
strai
ghtener
PCsoflrvare
with
Wtndows
95 Microsoft
Windows95
Olkappa220
-
Versron
3 Introduction
and
notes

1.1
Operating
instructions
(Ol)
Theseoperating
instructions
apply
tothe
komax
kappa
220
-
software
versionF103b
andareavailable
rn
German,
English.
French.ltalian.
Spantsh
andPortuguese:
other
languages
areavailableon
request
Thorr cnnqrqt nf 67 n:r
_,,*3€S,
nUrnoereo
consecutlvety.
The
instructions
contain
complete
rnformation
onthe
controls.
theoperationoftheentire
machine.
maintenanceand
adlustmentsas
well
astechnicalspecificatrons.
Electricaldiagrams
anda Iist of
accessoriesarealso
rncluded.Theoperating
instructionsforthe
variousaccessoriesaredeliveredwith
eachdevice.
Makesuretheyare
not
lostwhen
thedevice
isunpackedandset
up.
The
operating
instructionsarean
integral
pad
ofthekappa
220.Keepthem
near
at
handso
you
can
readilyrefer
to
the
rnformationinthem
atanytime.
Theinstructions
must
beunderstoodandall
itemsin
them
followedbvanvone
responsiblefor
the
transport,rnstallation.
operationand
repair
of
themachine.
Payspecialattention
to Chapter2andthesafetynotesincluded
there.
komaxreseryesthe
right
tomake technicalchanges
in
thesystem
depictedand
indicatedin
these
instructions
if
suchchangesare
necessary
to
improve
the
komaxkappa.
lf
youneedadditional
copies
of
the
documents,
please
contact
your
komaxrepresen-
tative.
2
Y
a
3
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t
I
=
f
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1.2Machine
identification
Anameplatecontainrng thefollowrnginformationis
affixed
tothebackofthe
machine
Machrnetype Machine
number
Voltageversion Powerinput
fjq 1 1 Nameplateaffixedto the back ol the machine
1.3
Technicalspecifications/ performance
range
f
f,
C
T
f
r
E
E
t
t
f
xt x6xz
Stripprnglengths Side
1
Strrpprng
length Pull-off length Side
2
Stripprng
lengthPull-off
length
rq!
pull
9lr
Half
pull-off
, Mullip]glcutstripprng
lntormodiaio qtrinn
_.,,r_rt-le
i sg.srt
99,9mm
40mm
. 36mm
.999,9mm
, 999,pqq
999,9mm
40mm
40mm
999,9mm
B0mm
40mm
40mm
40mm
f
r
]
T
f,
r.
r
lntroductionand
notes Olkappa
220
-
Version
3

LUr
19LrI rOrrys 1mm
-
99999mrn
Lengln
accuracy +r-
0.2?oor
1mm.
dependrng
on
the
wrre
Iength
Shorln
ode Length
ofremarnrnginsulation
<
50
mm
Remaining
insulation
=
wire
length
minusstripped
Iengths
Wirecross-secttons 0,06
-
6mm'
(stranded
wires)
AWG1O
-
AWG30
Ribboncable:up
to
12mm
rnwidth
Omm
Max o.rtsrde
dtameter
Pioco nrrtntrt qoo nr:nh lin 1 )
Preselectable
ptece
numbers 1
-
60
000
pieces
Noise
level:
Electrical
connecttons: 110Vt 15ol.
/ 50-60
Hz
230V
t 15ozo
/ 50-60
Hz
Dimensrons
(WxHxD) 480x340x390mm
Wergni 28kg
(without
deposition
untt)
''---- Standard
values
komaxkappa
220 i
"'".. )D'ocessed
wire
S
geec.
li).lc . nanian
r
/a
vbac
k.
FLFY05mm'
max.
35mm
0.2mm
I
-
r--
o
@
o
)o
I
t--
l
-+
l--
I -- --r
I
Olkappa220
-Version
3lntroductionand
notes
Tila wrre
length
lmml
lin 1 ? Piona nr rlnrt

1.4Accessories
Youcanuseany
ofa
numberof
accessones
tooptimize
the
komax
kappa
220to
your
specif
ic
application
while
remainrnqcompletelv
flextble
to
meet
futurerequirements
Wire
feedsystems: Variouswirefeedand
de-
reelrng
systems
Preliminary
wire
processing:
Ink-jetand
hot-stamP
marker
Wire
deposition
system:
Various:
t
?
t
I
t
D
I
I
f
f,
T
r
f
f
D
f
f
I
t
I
l
I
D
I
f
r.ln
l- .l 'l .'l
r PC
software
runsunder
Windows95
(required
for
ink-jetmarker)
I Setforribboncable processrng
r Set
for
parallelprocessing
Exte
rnal
strai
ghteners
(for
vertical
and
horizontal
posrtion)
2
!i--- ..:
":'-;
-J
ggx
gtrnl
r Large
assortment
of quick-re-
lease
gurde
parts
r Various
Vand
radius
blades
r Special
blades
and
wire
guide
parts
for
ribbon
cable
r Speoal
blades
and
wire
guide
parts
for
parallel
Processtng
-
?tr
.\t
i '\\'
I {i,
I
I
t
l
e.o.
hol
stamo-marker
komax24 komax
107
Wire
stacker
komax260 Wiredeoositsvstem
komax215
Refertothelistofaccessories
(Chap.
10)orthe
spare
parts
catalog
(Art.No.
041787)
forthecorresponding
article
numbers.
3
J
,
s
f
lntroduction
and
notes OlkaPpa
220
-
Version
3

1.5Personnel
qualifications
and
training
Machine
operator
Tne
machine
operaior
mustbe
familiar
enough
with
ihemachrnetobe
able
iooperaieit
piLrs
its
accessores
and
peripheral
units
withoutdifficulty
innormal
production.
Thrs
requrresa
good
understanding
ofthe
technicalaspectso{the
machineaswell
asaknowledge
of
the
software
for
operating
the
machine.
The
operator
can
attainthis
levelof
knowledgebyattendrng
komax'sLevelITrainingcourse.
In
the
course.
parlictPants:
I Bef
resh
and
enhance
their
basic
knowledge
ofthe
machtne
r Learn
about
thebastcs
of
operatrons
(software)
r Perform
oractical
procedures
onthe
machine
Training
courses
tailored
tocustomer
needs
t' Asrde
fromthetrarn
ing
courses
mentionedabove,
komaxalso
offers
LevelSTrainingcou
rsestocover
specific
needscustomers
may
have.
The
information
below
applies
toboth
levelsof
training:
:' I Duration: max.
3days
r Location: TrainingCenter
at
komaxDierikon
orin-house
atcustomer's
,: r Language: German
orEnglish
r Srzeof
group: Thenumber
oftraining
participants
rslimitedtoa
maximum
of3
, Olkappa220
-Version
3 Introduction
andnotes