Kongsberg ACS500 User manual

INSTRUCTION MANUAL
ACS500
Acoustic Control System, Gisma testport system

KongsbergACS500
AcousticControlSystem
InstructionManual,Gismatestport
system
397128/C
July2016©KongsbergMaritimeAS

Revisionstatus
Documentnumber:397128/RevisionC
Rev.CJuly2016UpdatedmanualwithaprocedureabouthowtoreplaceanSCUwitha
spareSCU.
Copyright
©2016KongsbergMaritimeAS
TheinformationcontainedinthisdocumentremainsthesolepropertyofKongsbergMaritimeAS.Nopart
ofthisdocumentmaybecopiedorreproducedinanyformorbyanymeans,andtheinformationcontained
withinitisnottobecommunicatedtoathirdparty,withoutthepriorwrittenconsentofKongsberg
MaritimeAS.Thedocument,oranypartofit,maynotbetranslatedtoanyotherlanguagewithoutthe
writtenapprovalfromKongsbergMaritimeAS.
Disclaimer
KongsbergMaritimeASendeavourstoensurethatallinformationinthisdocumentiscorrectandfairly
stated,butdoesnotacceptliabilityforanyerrorsoromissions.
Warning
Theequipmenttowhichthismanualappliesmustonlybeusedforthepurposeforwhichitwas
designed.Improperuseormaintenancemaycausedamagetotheequipmentand/orinjury
topersonnel.Allusersmustbefamiliarwiththecontentsoftheappropriatemanualsbefore
attemptingtoinstall,operate,maintainorinanyotherwayworkontheequipment.
KongsbergMaritimeASdisclaimsanyresponsibilityfordamageorinjurycausedbyimproper
installation,useormaintenanceoftheequipment.
KongsbergMaritimeAS
www.kongsberg.com

InstructionManual,Gismatestportsystem
Tableofcontents
ABOUTTHISMANUAL.......................................................9
ACS500...........................................................................10
Systemdescription.................................................................................................11
Systemdiagram......................................................................................................12
Systemunits...........................................................................................................14
AcousticCommandUnit.............................................................................14
Dunkingtransducerunit..............................................................................14
Subseatransducer.......................................................................................15
SubseaControlUnit....................................................................................15
Fieldsimulator...........................................................................................15
Listofparts.............................................................................................................16
Generalsupplyconditions......................................................................................16
Receipt,unpackingandstorage....................................................................16
Equipmentresponsibility.............................................................................16
Supportinformation...............................................................................................17
PLANNINGTHEACS500INSTALLATION..........................18
Installationdrawings..............................................................................................19
INSTALLINGTHESUBSEACONTROLUNIT......................20
InstallingtheSubseaControlUnit.........................................................................20
INSTALLINGTHESUBSEATRANSDUCER.........................21
Installingthesubseatransducer..............................................................................21
CABLELAYOUTANDINTERCONNECTIONS......................23
Cableplan...............................................................................................................24
Listofcables..........................................................................................................26
Cableprocedures....................................................................................................27
ConnectingthecablefromtheSubseaControlUnittotheexternalquad
batteryunit(option)....................................................................................28
ConnectingthetransducercablefromtheSubseaControlUnittothesubsea
transducer...................................................................................................28
Connectingthey-splitcablefromtheSubseaControlUnittothevalve
package......................................................................................................29
ConnectingtheinterfacecablefromtheSubseaControlUnittothevalve
package......................................................................................................29
GETTINGSTARTED..........................................................30
Dunkingtransducerwithcabledrum.....................................................................30
Openingthecabledrum..............................................................................30
Closingthecabledrum................................................................................31
Startingoperation...................................................................................................31
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PoweringontheACS500............................................................................31
PoweringofftheACS500............................................................................32
Startingupthesurfacesystem......................................................................32
Valveoperation...........................................................................................33
ACOUSTICCOMMANDUNIT.............................................34
ACUComputerbuttons..........................................................................................37
Changingthebrightnessandcomputerexit...................................................37
Powerbuttonandbatterylevel.....................................................................37
Trackball....................................................................................................37
Userinterface.........................................................................................................38
Menubar....................................................................................................39
SystemStatus.............................................................................................40
Batterystatus..............................................................................................40
SensorInput...............................................................................................41
MoreStatus................................................................................................41
Help...........................................................................................................42
SubseaTelemetryPower.............................................................................42
Execute......................................................................................................42
SCUSolenoidInformation..........................................................................42
Exit............................................................................................................42
OPERATIONALPROCEDURES..........................................43
Valveoperation.......................................................................................................43
Batterylevel...........................................................................................................45
Batterystatus,AcousticCommandUnit.......................................................45
Batterystatus,SubseaControlUnit..............................................................45
Externalbatterycapacity.............................................................................45
Usersettings...........................................................................................................46
SettingthetelemetrypowerlevelfortheACU..............................................46
SettingthetelemetrypowerlevelfortheSubseaControlUnit........................47
ChangingbetweenCymbalandFSK............................................................47
Systemstatus..........................................................................................................48
CheckingcommunicationbetweentheAcousticCommandUnitandthe
SubseaControlUnit....................................................................................48
Readingthesystemstatusinformation..........................................................48
Readingthesensorinput.............................................................................49
Readingthesoftwareversions.....................................................................49
Emergencysequence..............................................................................................50
OperatingACS500fromHiPAP(optional)............................................................50
AutoShutdown(option).........................................................................................51
Valvesusedinthesequence.........................................................................52
Sequenceoperationandtiming....................................................................52
Enabling/DisablingAutoShutdown.............................................................52
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Messages................................................................................................................54
NoresponsefromSCU...............................................................................54
Linkstatus..................................................................................................54
Systemstatus..............................................................................................55
BOPstatus.................................................................................................56
Batterystatus..............................................................................................57
Sensorinput...............................................................................................57
Morestatus.................................................................................................58
Valveoperationmessages............................................................................58
Case1;ThevalvepackageisnotinArmmode.............................................62
Case2;Tryingtoactivateavalvefunctiontwice...........................................64
Case3;Gettingnostatusreplyafterexecutionofavalve..............................65
Case4;TryingtoactivatetheArmfunctiontwice.........................................66
Case5;ExecutingaDisarmfunctionwhenavalvefunctionisstill
active.........................................................................................................66
SIMULATIONANDTEST..................................................68
Connectingthetestequipment...............................................................................70
Alternative1...............................................................................................70
Alternative2(preferredmethod)..................................................................70
Testprocedure........................................................................................................70
TestingACS500withHiPAP.................................................................................72
MAINTENANCE................................................................74
AcousticCommandUnit........................................................................................75
CleaningtheAcousticCommandUnit..........................................................75
ChargingtheAcousticCommandUnit.........................................................75
ChangingthebatteryontheAcousticCommandUnit...................................76
Dunkingtransducer................................................................................................77
Cleaningthedunkingtransducer..................................................................77
Checkingthedunkingtransducer.................................................................77
SubseaControlUnit...............................................................................................78
SCUmaintenanceoverview.........................................................................78
CleaningtheSubseaControlUnit................................................................78
OpeningtheSubseaControlUnit.................................................................78
ReplaceaSubseaControlUnitandduplicatetheconguration......................79
ChangingthebatteryontheSubseaControlUnit.........................................80
TestingthesealsontheSubseaControlUnit................................................82
ExternalquadbatteryunitfortheSubseaControlUnit.........................................83
Quadbatterymaintenanceoverview.............................................................84
Cleaningtheexternalquadbatteryunit.........................................................84
Openingtheexternalquadbatteryunit.........................................................84
Changingthebatteriesintheexternalquadbatteryunit.................................85
Subseatransducer...................................................................................................86
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Cleaningthesubseatransducer....................................................................86
Replacingthesubseatransducer...................................................................86
Intersealtest............................................................................................................88
Assemblethetestkit...................................................................................88
Testingtheseal...........................................................................................89
ChangingthebatteryintheDigitalpressureindicator....................................90
ILLUSTRATEDSPAREPARTSCATALOGUE.......................92
Linereplaceableunits.............................................................................................93
Orderingspareparts...............................................................................................94
AcousticCommandUnitspareparts......................................................................94
AcousticCommandUnitlinereplaceableunits.............................................94
AcousticCommandUnit,completeunit.......................................................95
AcousticCommandUnit,battery.................................................................95
Dunkingtransducerspareparts..............................................................................95
Dunkingtransducerlinereplaceableunits.....................................................95
Dunkingtransducer,completeunit...............................................................95
SubseaControlUnitspareparts.............................................................................96
SubseaControlUnitlinereplaceableunits....................................................96
SubseaControlUnit,completeunit..............................................................97
SubseaControlUnit,battery........................................................................97
SubseaControlUnit,topendcap.................................................................97
SubseaControlUnit,ventscrewfortopendcap...........................................97
SubseaControlUnit,maintenancekitfortopendcap....................................98
SubseaControlUnit,bracket.......................................................................98
SubseaControlUnit,y-splitcable................................................................98
SubseaControlUnit,interfacecable.............................................................99
SubseaControlUnit,seriallinecable...........................................................99
SubseaControlUnit,sealingcapfor7-pinsconnector...................................99
SubseaControlUnit,externalquadbatteryunit............................................99
SubseaControlUnit,cabletotheexternalquadbatteryunit...........................99
Subseatransducerspareparts...............................................................................100
Subseatransducerlinereplaceableunits.....................................................100
Subseatransducer,completeunit...............................................................100
Subseatransducer,transducercable............................................................100
Testequipmentspareparts...................................................................................100
Testequipmentlinereplaceableunits.........................................................100
Simulator.................................................................................................101
Simulatortestcable...................................................................................101
PatchcablefortestingwithHiPAP.............................................................101
Transducertestcable.................................................................................101
Intersealtestkit........................................................................................101
EQUIPMENTHANDLING................................................102
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Disposal................................................................................................................103
Inspection.............................................................................................................103
Lifting...................................................................................................................103
Re-packaging........................................................................................................104
Storageafterunpacking........................................................................................104
Storageafteruse...................................................................................................105
Cleaningcabinets......................................................................................105
Mechanicalunits.......................................................................................105
Cables......................................................................................................106
Dehumidier............................................................................................106
Coatings...................................................................................................106
Storagepriortoinstallationoruse.......................................................................106
Unpacking............................................................................................................107
Generalunpackingprocedure....................................................................107
Unpackingelectronicandelectromechanicalunits......................................108
Unpackingmechanicalunits......................................................................108
Transportation.......................................................................................................109
DRAWINGFILE.............................................................110
Dunkingtransducerunit,outlinedimensions.......................................................111
AcousticCommandUnit,outlinedimensions......................................................112
SubseaControlUnit,outlinedimensions.............................................................113
SubseaControlUnit,arrangement.......................................................................114
SubseaControlUnit,bracket................................................................................115
TDR30V34GTSubseatransducer,outlinedimensions.......................................116
ExternalquadbatteryunitforSCU,outlinedimensions......................................117
Simulator,outlinedimensions..............................................................................118
O-ringinformationfortestports..........................................................................119
TECHNICALSPECIFICATIONS.......................................120
Acousticlink.........................................................................................................121
Performancespecications...................................................................................122
Weightsandoutlinedimensions...........................................................................123
Powerspecications.............................................................................................123
Environmentalspecications...............................................................................124
LITHIUMBATTERIESSAFETYPROCEDURES..................125
Identicationoftheproductsandcompany.........................................................125
Productname............................................................................................125
Rangeofproducts.....................................................................................125
Companyaddress......................................................................................126
Compositionandinformationonchemicals.........................................................126
Batterychemicals.....................................................................................126
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Batteryweightandlithiumcontent.............................................................126
Batterycellmanufacturers/types................................................................127
Batterydesign...........................................................................................127
Hazardsidentication...........................................................................................127
Dangerofexplosions................................................................................128
Noxiousgases...........................................................................................128
First-aidmeasures.................................................................................................128
Fire-ghtingmeasures..........................................................................................129
Handlingandstorage............................................................................................129
Recoveringafunctioningtransponder........................................................129
Recoveringafailingtransponder................................................................130
Handlingaheatedorself-heatedtransponder..............................................130
Handlingatransponderifreliefvalveopens...............................................130
Openingatransponderwithdefect/possibledefectbattery...........................131
Openingafunctioningtransponder.............................................................131
Handlingheatedorwarmseparatebattery..................................................131
Handlingtranspondersandseparatetransponderbatteriesincaseofan
externalre..............................................................................................132
Storage.....................................................................................................132
Exposurecontrolsandpersonalprotection..........................................................132
Physicalandchemicalproperties.........................................................................133
Stabilityandreactivity..........................................................................................133
Toxicologicalinformation....................................................................................133
Ecologicalinformation.........................................................................................133
Disposalconsiderations........................................................................................134
Transportinformation...........................................................................................134
Regulatoryinformation........................................................................................134
Otherinformation.................................................................................................135
ATYPEAPPROVALCERTIFICATE......................................136
BINFORMATIONFROMTHECONNECTORPRODUCER.......141
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