Konica Minolta bizhub 40p User manual

SERVICE MANUAL
2007.122007.12
Ver. 1.0Ver. 1.0
FIELD SERVICE

i
FIELD SERVICE TOTAL CONTENTS
SAFETY AND IMPORTANT WARNING ITEMS ..............................................................S-1
IMPORTANT NOTICE ................................................................................................S-1
DESCRIPTION ITEMS FOR DANGER, WARNING AND CAUTION .........................S-1
SAFETY WARNINGS .................................................................................................S-2
WARNING INDICATIONS ON THE MACHINE ........................................................S-18
MEASURES TO TAKE IN CASE OF AN ACCIDENT ....................................................S-19
Composition of the service manual ................................................................................. C-1
Notation of the service manual ....................................................................................... C-2
bizhub 40P Main body
General...........................................................................................................................1
Maintenance ................................................................................................................... 5
Adjustment/Setting........................................................................................................69
Troubleshooting...........................................................................................................149
Appendix.....................................................................................................................175
PF-505
General...........................................................................................................................1
Maintenance ................................................................................................................... 3
Troubleshooting.............................................................................................................15
AD-508
General...........................................................................................................................1
Maintenance ................................................................................................................... 3
Troubleshooting.............................................................................................................13
SF-603
General...........................................................................................................................1
Maintenance ................................................................................................................... 3
Troubleshooting.............................................................................................................13

SERVICE MANUAL
2007.12
Ver. 1.0
FIELD SERVI
Main bod

bizhub 40P
GeneralMaintenanceAdjustment / Setting
Troubleshooting
Appendix
Field Service Ver. 1.0 Dec. 2007
i
CONTENTS
bizhub 40P Main body
General
1. System configuration...............................................................................................1
2. Product specifications ............................................................................................. 2
Maintenance
3. Periodical check ...................................................................................................... 5
3.1 Maintenance items................................................................................................5
3.1.1 Parts to be replaced by users (CRU) ............................................................5
3.2 Maintenance parts................................................................................................6
3.2.1 Replacement parts........................................................................................6
3.3 Concept of parts life..............................................................................................6
3.3.1 Conditions for life specifications values.........................................................6
3.4 Maintenance procedure (periodical check parts)..................................................7
3.4.1 Replacing the toner cartridge........................................................................7
3.4.2 Replacing the tray 1 feed roller assy.............................................................8
3.4.3 Replacing the tray 1 pick-up roller assy ........................................................9
3.4.4 Replacing the tray 1 separation roller assy.................................................10
3.4.5 Replacing the tray 2 feed roller assy...........................................................12
3.4.6 Replacing the tray 2 pick-up roller assy ......................................................14
3.4.7 Replacing the tray 2 separation roller assy.................................................15
3.4.8 Replacing the transfer roller........................................................................17
3.4.9 Replacing the fuser unit ..............................................................................18
4. Service tool ...........................................................................................................20
4.1 Service material list ............................................................................................20
4.2 Consumable parts ..............................................................................................20
4.2.1 Toner cartridge............................................................................................20
5. Firmware upgrade.................................................................................................21
5.1 Checking the current firmware version...............................................................21
5.2 Firmware upgrading procedure by USB memory device....................................21
5.2.1 Preparations for firmware upgrading...........................................................21
5.3 Firmware upgrading procedure by updater.........................................................24
5.3.1 Updating method.........................................................................................24
5.4 Checking the version after the firmware update .................................................35
6. Other.....................................................................................................................36

bizhub 40P
GeneralMaintenanceAdjustment / Setting
Troubleshooting
Appendix
Field Service Ver. 1.0 Dec. 2007
ii
6.1 Disassembly/adjustment-prohibited items.......................................................... 36
6.2 Disassembly/assembly/cleaning list (other parts) .............................................. 37
6.2.1 Disassembly/assembly parts list................................................................. 37
6.2.2 Cleaning parts list....................................................................................... 37
6.3 Disassembly/assembly procedure...................................................................... 38
6.3.1 Right cover.................................................................................................. 38
6.3.2 Rear top cover ............................................................................................ 39
6.3.3 Upper rear cover......................................................................................... 39
6.3.4 Rear cover .................................................................................................. 40
6.3.5 Lower rear cover......................................................................................... 40
6.3.6 Left cover.................................................................................................... 41
6.3.7 Media exit section cover ............................................................................. 42
6.3.8 Front top cover............................................................................................ 42
6.3.9 Front cover.................................................................................................. 45
6.3.10 Control panel assy...................................................................................... 45
6.3.11 Media exit assy........................................................................................... 46
6.3.12 Tray 1 feed unit ........................................................................................... 47
6.3.13 Tray 2 feed unit ........................................................................................... 48
6.3.14 PH unit........................................................................................................ 49
6.3.15 Gear assy ................................................................................................... 50
6.3.16 Hard disk kit (option)................................................................................... 51
6.3.17 CF adapter (option)..................................................................................... 52
6.3.18 DIMM (option)............................................................................................. 53
6.3.19 Backup battery............................................................................................ 54
6.3.20 MFP board (MFPB)..................................................................................... 55
6.3.21 Print control board (PRCB)......................................................................... 56
6.3.22 DC power supply (DCPU)........................................................................... 59
6.3.23 Main motor (M1) ......................................................................................... 60
6.3.24 Fusing cooling fan motor (FM1).................................................................. 62
6.3.25 Cooling fan motor (FM2)............................................................................. 62
6.3.26 Registration roller clutch (CL3)................................................................... 64
6.3.27 Tray 1 media feed clutch (CL1)................................................................... 64
6.3.28 Tray 2 media feed clutch (CL2)................................................................... 65
6.4 Cleaning procedure............................................................................................ 66
6.4.1 Tray 1 feed roller/pick-up roller.................................................................... 66
6.4.2 Tray 1 separation roller ............................................................................... 66
6.4.3 Tray 2 feed roller......................................................................................... 67
6.4.4 Tray 2 pick-up roller . 67

bizhub 40P
Troubleshooting
Appendix
Field Service Ver. 1.0 Dec. 2007
iii
6.4.5 Tray 2 separation roller................................................................................67
6.4.6 Laser lens ...................................................................................................68
Adjustment/Setting
7. How to use the adjustment section .......................................................................69
8. Description of the control panel.............................................................................70
8.1 Control panel display..........................................................................................70
8.1.1 Parts of the control panel display................................................................70
8.1.2 Message structure ......................................................................................71
8.1.3 Normal messages.......................................................................................72
8.1.4 Operator call messages..............................................................................77
8.1.5 Service call messages................................................................................78
8.1.6 Help screen.................................................................................................79
8.2 List of control panel messages...........................................................................80
8.2.1 Normal messages.......................................................................................80
8.2.2 Operator call messages..............................................................................82
8.2.3 Service call messages................................................................................84
8.3 Cancelling a print job..........................................................................................85
9. Menu .....................................................................................................................86
9.1 List of menu functions.........................................................................................86
9.2 PROOF/PRINT MENU........................................................................................90
9.3 PRINT MENU .....................................................................................................90
9.3.1 CONFIGURATION PG................................................................................90
9.3.2 STATISTICS PAGE......................................................................................91
9.3.3 FONT LIST..................................................................................................96
9.3.4 MENU MAP.................................................................................................96
9.3.5 DIRECTORY LIST.......................................................................................96
9.4 PAPER MENU ....................................................................................................96
9.4.1 PAPER SOURCE........................................................................................96
9.4.2 DUPLEX....................................................................................................102
9.4.3 COPIES ....................................................................................................102
9.4.4 COLLATE..................................................................................................102
9.4.5 FINISHING................................................................................................103
9.4.6 JOB SEPARATION....................................................................................103
9.5 QUALITY MENU...............................................................................................103
9.5.1 RESOLUTION...........................................................................................103
9.5.2 BRIGHTNESS...........................................................................................103
9.5.3 CONTRAST..............................................................................................104

bizhub 40P
Troubleshooting
Appendix
Field Service Ver. 1.0 Dec. 2007
iv
9.5.4 HALFTONE............................................................................................... 104
9.5.5 ECONOMY PRINT ................................................................................... 105
9.6 MEMORY DIRECT........................................................................................... 105
9.6.1 LIST OF FILES......................................................................................... 105
9.6.2 TYPE OF FILES ....................................................................................... 105
9.7 INTERFACE MENU.......................................................................................... 106
9.7.1 JOB TIMEOUT.......................................................................................... 106
9.7.2 ETHERNET .............................................................................................. 106
9.7.3 MEMORY DIRECT ................................................................................... 112
9.8 SYS DEFAULT MENU...................................................................................... 112
9.8.1 LANGUAGE.............................................................................................. 112
9.8.2 EMULATION............................................................................................. 113
9.8.3 PAPER...................................................................................................... 115
9.8.4 STARTUP OPTIONS ................................................................................ 117
9.8.5 AUTO CONTINUE .................................................................................... 117
9.8.6 HOLD JOB TIMEOUT............................................................................... 117
9.8.7 ENERGY SAVER TIME............................................................................ 118
9.8.8 MENU TIMEOUT...................................................................................... 118
9.8.9 LCD CONTRAST...................................................................................... 118
9.8.10 SECURITY................................................................................................ 118
9.8.11 CLOCK ..................................................................................................... 119
9.8.12 HDD FORMAT.......................................................................................... 120
9.8.13 CARD FORMAT........................................................................................ 120
9.8.14 RESTORE DEFAULTS.............................................................................. 121
9.8.15 ENABLE WARNING ................................................................................. 126
9.9 MAINTENANCE MENU.................................................................................... 128
9.9.1 How to enter the MAINTENANCE MENU................................................. 128
9.9.2 PRINT MENU ........................................................................................... 128
9.9.3 ALIGNMENT............................................................................................. 129
9.9.4 SUPPLIES................................................................................................ 130
9.9.5 QUICK SETTING...................................................................................... 131
10. Adjustment item list............................................................................................. 132
11. SERVICE MENU................................................................................................. 133
11.1 How to enter the service menu......................................................................... 133
11.2 Service menu function tree............................................................................... 134
11.3 SERVICE MENU .............................................................................................. 135
11.3.1 SERIAL NUMBER .................................................................................... 135
11.3.2 FIRMWARE VERSION ............................................................................. 135

bizhub 40P
Adju
Troubleshooting
Appendix
Field Service Ver. 1.0 Dec. 2007
11.3.3 ALIGNMENT.............................................................................................135
11.3.4 PRINT MENU............................................................................................137
11.4 DIAG MODE.....................................................................................................139
11.4.1 DIAG EXEC...............................................................................................139
11.5 SUPPLIES........................................................................................................143
11.5.1 REPLACE .................................................................................................143
11.6 RESTORE PASSWARD ...................................................................................143
11.7 QUICK SETTING..............................................................................................144
11.7.1 UPDATE SETTING ...................................................................................144
11.7.2 BACKUP SETTING...................................................................................144
11.8 FIRMWARE UPDATE .......................................................................................145
11.9 SOFT SWITCH.................................................................................................145
12. Other functions....................................................................................................146
12.1 Test pattern print...............................................................................................146
12.1.1 Outline.......................................................................................................146
12.1.2 Printing procedure.....................................................................................147
Troubleshooting
13. Jam display .........................................................................................................149
13.1 Misfeed display.................................................................................................149
13.2 Misfeed display resetting procedure.................................................................150
13.3 Sensor layout....................................................................................................150
13.4 Solution.............................................................................................................151
13.4.1 Initial check items......................................................................................151
13.4.2 Misfeed at tray1 media feed section..........................................................152
13.4.3 Misfeed at tray 2 media feed section.........................................................153
13.4.4 Misfeed at transfer section........................................................................154
13.4.5 Misfeed at fusing/exit section....................................................................155
14. Malfunction code.................................................................................................156
14.1 Trouble codes (service call)..............................................................................156
14.1.1 Trouble code list........................................................................................156
14.2 Resetting a malfunction....................................................................................157
14.3 Solution.............................................................................................................158
14.3.1 0017: Main motor malfunction...................................................................158
14.3.2 0046: Fusing cooling fan motor malfunction .............................................158
14.3.3 0300: Polygon motor malfunction..............................................................159
14.3.4 0500: Heating roller warm-up failure.........................................................159
14.3.5 13E3: Flash ROM device fault...................................................................159
14.3.6 C002: RAM error at startup (standard memory) 160

bizhub 40P
GeneralAppendix
Field Service Ver. 1.0 Dec. 2007
vi
14.3.7 C003: RAM error at startup (expanded memory) ..................................... 160
14.3.8 C013: MAC address error at startup......................................................... 160
14.3.9 C015: BOOT ROM error at startup........................................................... 160
14.3.10 C025: Controller ROM error (Configuration information error).................. 161
14.3.11 C026: Controller ROM error (Access error).............................................. 161
14.3.12 C027: Controller ROM error (Data error).................................................. 161
14.3.13 C050: HDD access error........................................................................... 161
14.3.14 C051: HDD full error................................................................................. 162
14.3.15 C052: Compact flash access error ........................................................... 162
14.3.16 C053: Compact flash full error.................................................................. 162
14.3.17 C054: Compact flash disconnected.......................................................... 163
14.3.18 C060: Firmware update error.................................................................... 163
14.3.19 C071: Hardware configuration error ......................................................... 163
14.3.20 FFFF: Interface Communication error....................................................... 164
15. Image quality problems....................................................................................... 165
15.1 How to identify problematic part....................................................................... 165
15.2 Solution ............................................................................................................ 165
15.2.1 Blank or black prints ................................................................................. 165
15.2.2 Blank spots............................................................................................... 166
15.2.3 Back marking............................................................................................ 167
15.2.4 Low image density.................................................................................... 168
15.2.5 Foggy background .................................................................................... 169
15.2.6 White line/bands in sub scan direction
Black line/bands in sub scan direction...................................................... 170
15.2.7 White line/bands in main scan direction
Black line/bands in main scan direction.................................................... 171
15.2.8 Offset image ............................................................................................. 172
15.2.9 Blurred image ........................................................................................... 173
15.2.10 Uneven pitch............................................................................................. 174
Appendix
16. Parts layout drawing............................................................................................ 175
16.1 Main body......................................................................................................... 175
16.2 PF-505 (option) ................................................................................................ 178
16.3 AD-508 (option)................................................................................................ 179
16.4 SF-603 (option) ................................................................................................ 180
17. Connector layout drawing ................................................................................... 181
18. Wiring diagram.................................................................................................... 182
18.1 Main body 182

bizhub 40P
GeneralMaintenanceAdjustment / Setting
Troubleshooting
Appendix
Field Service Ver. 1.0 Dec. 2007
vii
18.1.1 Overall wiring dia
18.1.2 Section 1: Interlock switch/24V, rear cover switch, main motor,
cooling fan motor, exit motor.....................................................................183
18.1.3 Section 2: Fuser unit, main power switch..................................................185
18.1.4 Section 3: Toner cartridge, transfer roller..................................................186
18.1.5 Section 4: Media feed section, fusing cooling fan motor...........................187
18.1.6 Section 5: PH unit, upper cover switch, interlock switch/5V......................189
18.1.7 Section 6: Media full sensor, face up sensor.............................................190
18.2 Options .............................................................................................................191
18.2.1 PF-505 ......................................................................................................191
18.2.2 AD-508......................................................................................................192
18.2.3 SF-603 ......................................................................................................193

Field Service Ver. 1.0 n
1
bizhub 40P
General
General
1. System configuration
System front view
*1: Standard equipment
[1] Main body [6] Hard disk kit HD-512
[2] Offset tray SF-603 [7] DIMM (128 MB) EM-313
[3] Face up tray *1 [8] DIMM (256 MB) EM-313
[4] Duplex AD-508 [9] Lower feeder unit PF-505
[5] CF adapter MK-717
A0DXF1C502DA
[9]
[9]
[4]
[5]
[1] [3][2]
[6][8]
[7]

SERVICE MANUAL
2007.12
Ver. 1.0
FIELD SERVICE

SERVICE MANUAL
2007.12
Ver. 1.0
FIELD SERV

SERVICE MANUAL
2007 12
FIELD SERV

THEORY OF OPERAT
SERVICE MANUAL
2007.122007.12
r. 1.0r. 1.0

i
THEORY OF OPERATION TOTAL CONTENTS
SAFETY AND IMPORTANT WARNING ITEMS ..............................................................S-1
IMPORTANT NOTICE ................................................................................................S-1
DESCRIPTIONITEMS FOR DANGER, WARNING AND CAUTION.........................S-1
SAFETY WARNINGS .................................................................................................S-2
WARNING INDICATIONS ONTHE MACHINE ........................................................S-18
MEASURES TO TAKE INCASE OF ANACCIDENT ....................................................S-19
Composition of the service manual ................................................................................. C-1
Notation of the service manual ....................................................................................... C-2
bizhub 40P Main body
Outline ............................................................................................................................1
Composition/Operation...................................................................................................9
AD-508
Outline ............................................................................................................................1
Composition/Operation...................................................................................................3
PF-505
Outline ............................................................................................................................1
Composition/Operation...................................................................................................3
SF-603
Outline ............................................................................................................................1
Composition/Operation...................................................................................................3

PARTS GUIDE MANUAL
JUNE 2010 bizhub 40P
A0DX013

bizhub 40P
SYSTEM OUTLINE
Parts Guide Manual "bizhub 40P" includes PF-505, AD-508 and SF-603.
OPTION PF-505
OPTION SF-603
OPTION AD-508
1
2
3

KONICA-MINOLTA Bizhub 40P service manual
KONICA-MINOLTA Bizhub 40P service manual
KONICA-MINOLTA Bizhub 40P service manual
KONICA-MINOLTA Bizhub 40P service manual
KONICA-MINOLTA Bizhub 40P service manual
KONICA-MINOLTA Bizhub 40P service manual
KONICA-MINOLTA Bizhub 40P service manual
KONICA-MINOLTA Bizhub 40P service manual
KONICA-MINOLTA Bizhub 40P service manual