Kontron CP690HS User manual

If it’s embedded, it’s Kontron.
» User Guide «
P R E L I M I N A R Y
CP690HS
Active PMC Carrier Board
for CompactPCI Applications
Doc. ID: 20955, Rev. 05
July 16, 2009

Preface CP690HS
Page ii ID 20955, Rev. 05
P R E L I M I N A R Y
Revision History
Imprint
Kontron Modular Computers GmbH may be contacted via the following:
MAILING ADDRESS TELEPHONE AND E-MAIL
Kontron Modular Computers GmbH +49 (0) 800-SALESKONTRON
Sudetenstraße 7 [email protected]
D - 87600 Kaufbeuren Germany
For further information about other Kontron products, please visit our Internet web site:
www.kontron.com.
Disclaimer
Copyright © 2009 Kontron AG. All rights reserved. All data is for information purposes only and
not guaranteed for legal purposes. Information has been carefully checked and is believed to
be accurate; however, no responsibility is assumed for inaccuracies. Kontron and the Kontron
logo and all other trademarks or registered trademarks are the property of their respective own-
ers and are recognized. Specifications are subject to change without notice.
Publication Title: CP690HS: Active PMC Carrier Board for CompactPCI Applications
Doc. ID: 20955
Rev. Brief Description of Changes Board Index Date of Issue
0100 Initial issue 0000/0000 Jan. 00
02 Added support signals for 66 MHz operation 0000 Oct. 02
03 Addition of Configuration chapter 0000 May 03
04 General update, product name changed from CP690
to CP690HS, Appendix A, “CP-RIO6-90” added 2102 23-Jun-2005
05 General update 5000 16-Jul-2009

CP690HS Preface
ID 20955, Rev. 05 Page iii
P R E L I M I N A R Y
Table of Contents
Revision History .........................................................................................................ii
Imprint ........................................................................................................................ii
Disclaimer ..................................................................................................................ii
Table of Contents ......................................................................................................iii
List of Tables ............................................................................................................vii
List of Figures ...........................................................................................................ix
Proprietary Note ........................................................................................................xi
Trademarks ...............................................................................................................xi
Environmental Protection Statement .........................................................................xi
Explanation of Symbols ...........................................................................................xii
For Your Safety .......................................................................................................xiii
High Voltage Safety Instructions .........................................................................xiii
Special Handling and Unpacking Instructions ....................................................xiii
General Instructions on Usage ...............................................................................xiv
Two Year Warranty ...................................................................................................xv
1. Introduction ............................................................................. 1 - 3
1.1 Overview .................................................................................................1 - 3
1.2 Optional Modules ....................................................................................1 - 4
1.2.1 CP-RIO6-90 Dual PIM Rear I/O Transition Module ........................1 - 4
1.3 System Relevant Information ..................................................................1 - 4
1.4 Functional Block Diagram .......................................................................1 - 5
1.5 Front Panel ..............................................................................................1 - 6
1.6 Board Layout ...........................................................................................1 - 7
1.7 Technical Specifications .........................................................................1 - 8
1.8 Standards ................................................................................................1 - 9
1.9 Related Publications .............................................................................1 - 10
2.1 Board Interfaces ......................................................................................2 - 3
2.1.1 PMC Slots .......................................................................................2 - 3
2.1.1.1 PMC Connectors Pinout .......................................................2 - 4
2.1.2 CompactPCI Bus Connector ...........................................................2 - 7
2.1.2.1 CompactPCI Connector Keying .............................................2 - 7
2.1.2.2 Hot Swap Support ..................................................................2 - 7
2.1.2.3 CompactPCI Connectors J1 and J2 Pinouts ..........................2 - 8

Preface CP690HS
Page iv ID 20955, Rev. 05
P R E L I M I N A R Y
2.1.2.4 CompactPCI Rear I/O Connectors J3 and J5 and Pinouts ...2 - 10
3.1 Safety Requirements ...............................................................................3 - 3
3.2 CP690HS Initial Installation Procedures ..................................................3 - 4
3.3 Standard Removal Procedures ................................................................3 - 5
3.4 Installation of CP690HS Peripheral Devices ...........................................3 - 6
3.4.1 PMC Module Installation .................................................................3 - 6
3.4.1.1 CompactPCI Signaling Voltage ...............................................3 - 7
3.4.1.2 PMC Signaling Voltage ...........................................................3 - 7
4.1 Jumper Settings .......................................................................................4 - 3
5.1 Technical Background of CompactPCI Hot Swap ....................................5 - 3
5.1.1 Hot Swap System ............................................................................5 - 3
5.1.1.1 The Hot Swap Backplane .......................................................5 - 4
5.1.1.2 The System Host (System Controller) ....................................5 - 5
5.1.1.3 The Hot Swap Board ..............................................................5 - 5
5.1.1.4 Software and Operating System .............................................5 - 5
5.2 Design Implementation on CP690HS ......................................................5 - 6
5.2.1 Power Ramping ...............................................................................5 - 6
5.2.2 Precharge ........................................................................................5 - 6
5.2.3 Handle Switch .................................................................................5 - 6
5.2.4 ENUM# Interrupt .............................................................................5 - 6
5.2.5 Hot Swap Control and Status Register/Statemachine ....................5 - 6
5.2.6 Programming the GPIOs .................................................................5 - 8
5.2.6.1 GPIO: Output Enable Control Register - Offset 66h ...............5 - 8
5.2.6.2 GPIO Input Data Register - Offset 67h ...................................5 - 9
5.2.6.3 GPIO Output Data Register - Offset 65h ..............................5 - 10
6.1 System Power ..........................................................................................6 - 3
6.2 CP690HS Voltage Ranges ......................................................................6 - 3
6.3 Backplane Requirements .........................................................................6 - 4
6.4 Power Supply Units .................................................................................6 - 4
6.4.1 Voltage Ramp ..................................................................................6 - 5
6.4.2 Voltage Sequencing Requirements .................................................6 - 5
6.4.3 Rise Time Diagram .........................................................................6 - 5
6.4.4 Recommended Operating Conditions .............................................6 - 6
6.4.5 Supply Voltage Regulation ..............................................................6 - 6

CP690HS Preface
ID 20955, Rev. 05 Page v
P R E L I M I N A R Y
6.5 Power Consumption of the CP690HS .....................................................6 - 7
6.6 Maximum Allowable Power Consumption of PMC Modules ...................6 - 7
A.1 Introduction .............................................................................................A - 3
A.2 Functional Block Diagram .......................................................................A - 3
A.3 CP-RIO6-90 Front Panel .........................................................................A - 4
A.4 CP-RIO6-90 Board Layout ......................................................................A - 5
A.5 Module Interfaces ....................................................................................A - 6
A.5.1 PIM Interfaces .................................................................................A - 6
A.5.2 CompactPCI Rear I/O Interface on the CP-RIO6-90 Module .........A - 8
A.6 Technical Specifications ........................................................................A - 11

Preface CP690HS
Page vi ID 20955, Rev. 05
P R E L I M I N A R Y
This page has been intentionally left blank.

CP690HS Preface
ID 20955, Rev. 05 Page vii
P R E L I M I N A R Y
List of Tables
1-1 System Relevant Information .................................................................... 1 - 4
1-2 CP690HS Main Specifications ................................................................... 1 - 8
1-3 Standards .................................................................................................. 1 - 9
1-4 Related Publications ................................................................................ 1 - 10
2-1 PMC1 and PMC2 Connectors Jn1 and Jn2 Pinouts .................................. 2 - 4
2-2 PMC1 and PMC2 Connector Jn3 Pinout ................................................... 2 - 5
2-3 PMC1 and PMC2 Connector Jn4 Rear I/O Pinouts ................................... 2 - 6
2-4 CompactPCI Bus Connector J1 Pinout ...................................................... 2 - 8
2-5 CompactPCI Bus Connector J2 Pinout ...................................................... 2 - 9
2-6 CompactPCI Rear I/O Connector J3 Pinout ............................................ 2 - 10
2-7 CompactPCI Rear I/O Connector J5 Pinout ............................................ 2 - 11
4-1 Jumpers Settings ....................................................................................... 4 - 3
5-1 Hot Swap Control and Status Register / Statemachine ............................. 5 - 6
5-2 Hot Swap Register Bits .............................................................................. 5 - 7
5-4 GPIO Input Data Register - Offset 67h ...................................................... 5 - 9
5-3 GPIO Output Enable Control Register - Offset 66h ................................... 5 - 9
5-5 GPIO Output Data Register - Offset 65h ................................................. 5 - 10
6-1 Absolute Maximum Ratings ....................................................................... 6 - 3
6-2 DC Operational Input Voltage Ranges ...................................................... 6 - 3
6-3 Input Voltage Characteristics ..................................................................... 6 - 6
6-4 Power Consumption CP690HS without PMC/PIM Module ....................... 6 - 7
6-5 Maximum Allowable Power Consumption of Both PMC Modules ............. 6 - 7
A-1 PIM1 Connectors Jn0 (J10) and Jn4 (J14) Pinouts ................................... A - 6
A-2 PIM2 Connectors Jn0 (J20) and Jn4 (J24) Pinouts ................................... A - 7
A-3 CompactPCI Rear I/O Connector J3 Pinout .............................................. A - 9
A-4 CompactPCI Rear I/O Connector J5 Pinout ............................................ A - 10
A-5 CP-RIO6-90 Main Specifications ............................................................. A - 11

Preface CP690HS
Page viii ID 20955, Rev. 05
P R E L I M I N A R Y
This page has been intentionally left blank.

CP690HS Preface
ID 20955, Rev. 05 Page ix
P R E L I M I N A R Y
List of Figures
1-1 Functional Block Diagram ........................................................................ 1 - 5
1-2 Front Panel .............................................................................................. 1 - 6
1-3 Board Layout ............................................................................................ 1 - 7
2-1 PMC Connectors Functions ..................................................................... 2 - 3
2-2 CompactPCI Connectors J1, J2, J3, and J5 ........................................... 2 - 7
3-1 Installation Diagram ................................................................................. 3 - 6
4-1 Jumpers on the CP690HS ...................................................................... 4 - 3
5-1 Illustration of Staggered Pinning on the Hot Swap Backplane .............. 5 - 4
5-2 Hot Swap State Machine .......................................................................... 5 - 8
6-1 Voltage Ramp of the CP3-SVE180 AC Power Supply ............................. 6 - 5
A-1 CP-RIO6-90 Functional Block Diagram ................................................... A - 3
A-2 CP-RIO6-90 Front Panel .......................................................................... A - 4
A-3 CP-RIO6-90 Board Layout ....................................................................... A - 5
A-4 CompactPCI Rear I/O Connectors J3 and J5 .......................................... A - 8

Preface CP690HS
Page x ID 20955, Rev. 05
P R E L I M I N A R Y
This page has been intentionally left blank.

CP690HS Preface
ID 20955, Rev. 05 Page xi
P R E L I M I N A R Y
Proprietary Note
This document contains information proprietary to Kontron. It may not be copied or transmitted
by any means, disclosed to others, or stored in any retrieval system or media without the prior
written consent of Kontron or one of its authorized agents.
The information contained in this document is, to the best of our knowledge, entirely correct.
However, Kontron cannot accept liability for any inaccuracies or the consequences thereof, or
for any liability arising from the use or application of any circuit, product, or example shown in
this document.
Kontron reserves the right to change, modify, or improve this document or the product
described herein, as seen fit by Kontron without further notice.
Trademarks
This document may include names, company logos and trademarks, which are registered
trademarks and, therefore, proprietary to their respective owners.
Environmental Protection Statement
This product has been manufactured to satisfy environmental protection requirements where
possible. Many of the components used (structural parts, printed circuit boards, connectors,
batteries, etc.) are capable of being recycled.
Final disposition of this product after its service life must be accomplished in accordance with
applicable country, state, or local laws or regulations.

Preface CP690HS
Page xii ID 20955, Rev. 05
P R E L I M I N A R Y
Explanation of Symbols
Caution, Electric Shock!
This symbol and title warn of hazards due to electrical shocks (> 60V)
when touching products or parts of them. Failure to observe the pre-
cautions indicated and/or prescribed by the law may endanger your
life/health and/or result in damage to your material.
Please refer also to the section “High Voltage Safety Instructions” on
the following page.
Warning, ESD Sensitive Device!
This symbol and title inform that electronic boards and their compo-
nents are sensitive to static electricity. Therefore, care must be taken
during all handling operations and inspections of this product, in
order to ensure product integrity at all times.
Please read also the section “Special Handling and Unpacking
Instructions” on the following page.
Warning!
This symbol and title emphasize points which, if not fully understood
and taken into consideration by the reader, may endanger your health
and/or result in damage to your material.
Note ...
This symbol and title emphasize aspects the reader should read
through carefully for his or her own advantage.

CP690HS Preface
ID 20955, Rev. 05 Page xiii
P R E L I M I N A R Y
For Your Safety
Your new Kontron product was developed and tested carefully to provide all features
necessary to ensure its compliance with electrical safety requirements. It was also designed
for a long fault-free life. However, the life expectancy of your product can be drastically reduced
by improper treatment during unpacking and installation. Therefore, in the interest of your own
safety and of the correct operation of your new Kontron product, you are requested to conform
with the following guidelines.
High Voltage Safety Instructions
Special Handling and Unpacking Instructions
Do not handle this product out of its protective enclosure while it is not used for operational
purposes unless it is otherwise protected.
Whenever possible, unpack or pack this product only at EOS/ESD safe work stations. Where
a safe work station is not guaranteed, it is important for the user to be electrically discharged
before touching the product with his/her hands or tools. This is most easily done by touching a
metal part of your system housing.
It is particularly important to observe standard anti-static precautions when changing piggy-
backs, ROM devices, jumper settings etc. If the product contains batteries for RTC or memory
backup, ensure that the board is not placed on conductive surfaces, including anti-static plas-
tics or sponges. They can cause short circuits and damage the batteries or conductive circuits
on the board.
Warning!
All operations on this device must be carried out by sufficiently skilled
personnel only.
Caution, Electric Shock!
Before installing a not hot-swappable Kontron product into a system
always ensure that your mains power is switched off. This applies
also to the installation of piggybacks.
Serious electrical shock hazards can exist during all installation,
repair and maintenance operations with this product. Therefore,
always unplug the power cable and any other cables which provide
external voltages before performing work.
ESD Sensitive Device!
Electronic boards and their components are sensitive to static elec-
tricity. Therefore, care must be taken during all handling operations
and inspections of this product, in order to ensure product integrity at
all times.

Preface CP690HS
Page xiv ID 20955, Rev. 05
P R E L I M I N A R Y
General Instructions on Usage
In order to maintain Kontron’s product warranty, this product must not be altered or modified in
any way. Changes or modifications to the device, which are not explicitly approved by Kontron
and described in this manual or received from Kontron’s Technical Support as a special
handling instruction, will void your warranty.
This device should only be installed in or connected to systems that fulfill all necessary
technical and specific environmental requirements. This applies also to the operational
temperature range of the specific board version, which must not be exceeded. If batteries are
present, their temperature restrictions must be taken into account.
In performing all necessary installation and application operations, please follow only the
instructions supplied by the present manual.
Keep all the original packaging material for future storage or warranty shipments. If it is
necessary to store or ship the board, please re-pack it as nearly as possible in the manner in
which it was delivered.
Special care is necessary when handling or unpacking the product. Please consult the special
handling and unpacking instruction on the previous page of this manual.

CP690HS Preface
ID 20955, Rev. 05 Page xv
P R E L I M I N A R Y
Two Year Warranty
Kontron grants the original purchaser of Kontron’s products a TWO YEAR LIMITED HARDWARE
WARRANTY as described in the following. However, no other warranties that may be granted or
implied by anyone on behalf of Kontron are valid unless the consumer has the express written
consent of Kontron.
Kontron warrants their own products, excluding software, to be free from manufacturing and
material defects for a period of 24 consecutive months from the date of purchase. This warranty
is not transferable nor extendible to cover any other users or long-term storage of the product.
It does not cover products which have been modified, altered or repaired by any other party
than Kontron or their authorized agents. Furthermore, any product which has been, or is sus-
pected of being damaged as a result of negligence, improper use, incorrect handling, servicing
or maintenance, or which has been damaged as a result of excessive current/voltage or tem-
perature, or which has hadits serial number(s), any other markingsor parts thereofaltered, de-
faced or removed will also be excluded from this warranty.
If the customer’s eligibility for warranty has not been voided, in the event of any claim, he may
return the product at the earliest possible convenience to the original place of purchase, togeth-
er with a copy of the original document of purchase, a full description of the application the
product is used on and a description of the defect. Pack the product in such a way as to ensure
safe transportation (see our safety instructions).
Kontron provides for repair or replacement of any part, assembly or sub-assembly at their own
discretion, or to refund the original cost of purchase, if appropriate. In the event of repair, re-
funding or replacement of any part, the ownership of the removed or replaced parts reverts to
Kontron, and the remaining part of the original guarantee, or any new guarantee to cover the
repaired or replaced items, will be transferred to cover the new or repaired items. Any exten-
sions to the original guarantee are considered gestures of goodwill, and will be defined in the
“Repair Report” issued by Kontron with the repaired or replaced item.
Kontron will not accept liability for any further claims resulting directly or indirectly from any
warranty claim, other than the above specified repair, replacement or refunding. In particular,
all claims for damage to any system or process in which the product was employed, or any loss
incurred as a result of the product not functioning at any given time, are excluded. The extent
of Kontron liability to the customer shall not exceed the original purchase price of the item for
which the claim exists.
Kontron issues no warranty or representation, either explicit or implicit, with respect to its
products’ reliability, fitness, quality, marketability or ability to fulfil any particular application or
purpose. As a result, the products are sold “as is,” and the responsibility to ensure their
suitability for any given task remains that of the purchaser. In no event will Kontron be liable for
direct, indirect or consequential damages resulting from the use of our hardware or software
products, or documentation, even if Kontron were advised of the possibility of such claims prior
to the purchase of the product or during any period since the date of its purchase.
Please remember that no Kontron employee, dealer or agent is authorized to make any
modification or addition tothe above specified terms, eitherverbally or in any other form,written
or electronically transmitted, without the company’s consent.

Preface CP690HS
Page xvi ID 20955, Rev. 05
P R E L I M I N A R Y
This page has been intentionally left blank.

CP690HS Introduction
ID 20955, Rev. 05 Page 1 - 1
Introduction
Chapter 1
1
P R E L I M I N A R Y

Introduction CP690HS
Page 1 - 2 ID 20955, Rev. 05
P R E L I M I N A R Y
This page has been intentionally left blank.

CP690HS Introduction
ID 20955, Rev. 05 Page 1 - 3
P R E L I M I N A R Y
1. Introduction
1.1 Overview
PMC modules are renowned for their flexibility and versatility of use. They afford the user wide-
ranging system-independent solutions by means of easily interchanged or upgraded mezza-
nine add-on modules. The CP690HS has been designed to maximize the advantages provided
by PMC modules in a 6U environment. Flexibility, versatility, convenience and ease of use have
been keynotes throughout the design process. The result is a board which, although essentially
a carrier for PMC modules, also includes a wide range of important features such as a PCI-to-
PCI bridge, rear I/O capability, and the ability to hot swap. Use of the hot swap feature means,
of course, that all PMC modules employed on the board are effectively hot-swappable.
The CP690HS is a 6U non-intelligent, active CompactPCI carrier board with two single-size
PMC slots.
Some of the outstanding features of the CP690HS are:
• Active carrier with PCI-to-PCI bridge
• 32/64-bit, 33/66 MHz PCI bus on the CompactPCI (primary) and on the PMC (second-
ary) side with the following configurations:
• 32-bit/33 MHz CompactPCI bus with 32-bit and 33 MHz PMC bus
• 64-bit/66 MHz CompactPCI bus with 32/64-bit and 33/66 MHz PMC bus
• It supports the interrupts INTA, INTB, INTC, and INTD
• Software transparence: a specific software driver is required for using the hot swap feature
• It may be configured either for 3.3V or 5V signalling on thesecondary PCI bus (PMC side)
• It supports all the signals of the PCI bus on its connectors Jn1 (J11/J21), Jn2 (J12/J22)
and Jn3 (J13/J23)
• The two Jn4 connectors J14 and J24 provide the possibility to implement rear I/O through
the CompactPCI connectors J3 and J5.
• The connectors which connect the mezzanine board with the carrier include all the sig-
nals of a 66/33 MHz, 64/32-bit, multi-master PCI bus, the power rails for 3.3V, 5V, +12V,
-12V, V(I/O) and other specialized signals for board detection.
• A PCI-to-PCI bridge provides for coupling of the PMC side to the CompactPCI side, so
that two independent PCI busses exist. The PCI-to-PCI bridge is the Pericom
PI7C8154B. It is software transparent and consequently a software driver is not required
to manage data transfer between the PMC module and the CompactPCI bus.
• The CP690HS has been designed to function with all Kontron CompactPCI backplanes.
The fact that the J4 connector is not present on the CP690HS means that this carrier
board can also be used in systems employing an H110 backplane.
Kontron’s PMC modules are operable in both CompactPCI and VME systems. They offer all
the key benefits of PC I/O technology, namely:
• Low-cost solutions
• High performance
• A processor-independent local I/O bus
• A broad range of I/O peripheral devices
Customers who additionally require the functionality of the CP690HS in the smaller 3U form
factor are referred to Kontron’s single-height PMC Module carrier board, the CP390.

Introduction CP690HS
Page 1 - 4 ID 20955, Rev. 05
P R E L I M I N A R Y
1.2 Optional Modules
1.2.1 CP-RIO6-90 Dual PIM Rear I/O Transition Module
The CP-RIO6-90 rear I/O transition module has been designed for use only with the CP690HS
6U CompactPCI board from Kontron and enables the user to connect up to two PIM modules
to the CP690HS.
For further information on this rear I/O transition module, refer to Appendix A, “CP-RIO6-90”.
1.3 System Relevant Information
The following system relevant information is general in nature but should still be considered
when developing applications using the CP690HS.
Table 1-1: System Relevant Information
SUBJECT INFORMATION
Master/Slave Functionality The CP690HS can operate only as a slave board.
Board Location in the System The CP690HS board must be installed in a peripheral slot of a CompactPCI back-
plane.
Hot Swap Compatibility The CP690HS is hot swap capable in compliance with the PICMG 2.1 R1.0 Hot
Swap specification.
Hardware Requirements The CP690HS can be installed in any CompactPCI 6U rack.