Kontron EBC2 User manual

EBC2
E²Brain Module Carrier
for EB405/EB425/EB8540 CPUs
Manual ID: 29022, Rev. Index 01
20 January, 2005
The product described in this manual is
in compliance with all applied CE stan-
dards.
29022.01.VC.050120/135415
P R E L I M I N A R Y

Preface EBC2
Page ii © 2005 Kontron Modular Computers GmbH ID 29022, Rev. 01
29022.01.VC.050120/135415
P R E L I M I N A R Y
Revision History
Imprint
Kontron Modular Computers GmbH may be contacted via the following:
MAILING ADDRESS TELEPHONE AND EMAIL
Kontron Modular Computers GmbH +49 (0) 800-SALESKONTRON
Sudetenstrasse 7 [email protected]
D - 87600 Kaufbeuren Germany
For further information about other Kontron Modular Computers products, please visit our
Internet web site: www.kontron.com
Copyright
Copyright © 2005 Kontron Modular Computers GmbH. All rights reserved. This manual may
not be copied, photocopied, reproduced, translated or converted to any electronic or machine-
readable form in whole or in part without prior written approval of Kontron Modular Computers.
GmbH.
Publication Title: EBC2: E²Brain Module Carrier for EB405/EB425/EB8540 CPUs
ID Number: 29022
Rev.
Index Brief Description of Changes Date of Issue
01 Preliminary Initial Issue 20 Jan, 2005
Disclaimer:
Kontron Modular Computers GmbH rejects any liability for the correctnesss
and completeness of this manual as well as its suitability for any particular
purpose.

EBC2 Preface
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Table of Contents
Revision History .........................................................................................................ii
Imprint ........................................................................................................................ii
Copyright ....................................................................................................................ii
Table of Contents ...................................................................................................... iii
List of Tables ............................................................................................................ vii
List of Figures ...........................................................................................................ix
Proprietary Note ........................................................................................................xi
Trademarks ...............................................................................................................xi
Environmental Protection Statement .........................................................................xi
Explanation of Symbols ........................................................................................... xii
For Your Safety ....................................................................................................... xiii
High Voltage Safety Instructions ......................................................................... xiii
Special Handling and Unpacking Instructions .................................................... xiii
General Instructions on Usage ............................................................................... xiv
Two Year Warranty ...................................................................................................xv
Chapter 1
1. Introduction .................................................................................................. 1 - 3
1.1 The E²Brain™ Concept ........................................................................... 1 - 3
1.1.1 E²Brain™ Functionality ................................................................... 1 - 3
1.1.2 Basic Architecture ........................................................................... 1 - 4
1.1.3 E²Brain™ System Environment ...................................................... 1 - 4
1.2 EBC2 System Overview .......................................................................... 1 - 6
1.3 Product Overview .................................................................................... 1 - 6
1.4 Board Overview ....................................................................................... 1 - 7
1.4.1 Board Introduction .......................................................................... 1 - 7
1.4.2 Board Specific Information .............................................................. 1 - 7
1.5 Board Diagrams ...................................................................................... 1 - 8
1.5.1 Application System Interfacing ....................................................... 1 - 9
1.5.2 System Level Interfacing .............................................................. 1 - 10
1.5.3 Board Layout ................................................................................ 1 - 12
1.6 Technical Specifications ........................................................................ 1 - 17
1.7 Applied Standards ................................................................................. 1 - 22
1.8 Related Publications ............................................................................. 1 - 22

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Chapter 2
2. Functional Description .................................................................................2 - 3
2.1 General Information .................................................................................2 - 3
2.1.1 Embedded Module Interfaces .........................................................2 - 3
2.1.2 Board System and Communications Interfaces ..............................2 - 4
2.2 Board-Level Interfacing Diagrams ...........................................................2 - 4
2.3 Embedded Module Interfaces ................................................................2 - 10
2.3.1 Embedded Module System Interface ............................................2 - 10
2.3.2 System Interface Extension ..........................................................2 - 17
2.3.3 Communications Interface ............................................................2 - 20
2.3.4 Communications Interface Extension ............................................2 - 23
2.3.5 Monitor and Control (M/C) .............................................................2 - 26
2.4 Board Interfaces ....................................................................................2 - 27
2.4.1 J1 - Dual Giga Ethernet Connector ...............................................2 - 27
2.4.2 J2 - 12V DC Power Input Connector .............................................2 - 28
2.4.3 J3 - TERM T/C Connector .............................................................2 - 28
2.4.4 J4 - Monitor and Control Signal Connector ...................................2 - 29
2.4.5 J5 - ATMEL Programming Connector ...........................................2 - 29
2.4.6 J6 - DEBUG and Programming Connector ...................................2 - 30
2.4.7 J7 - IXP425 Debug Connector ......................................................2 - 31
2.4.8 J8 - CONS T/C Connector ............................................................2 - 32
2.4.9 J9 - INT2 T/P Interface ..................................................................2 - 32
2.4.10 J10 - INT1 T/P Interface ................................................................2 - 32
2.4.11 J11 - Logic Programming Connector .............................................2 - 33
2.4.12 J12 - F/LPCB Boot Select Interface ..............................................2 - 33
2.4.13 J13 - PCI Expansion Slot 2 Connector ..........................................2 - 34
2.4.14 J14 - PCI Expansion Slot 1 Connector ..........................................2 - 35
2.4.15 J15 - LPC Flash Socket ................................................................2 - 36
2.4.16 J16 - CIE Extension Connector .....................................................2 - 37
2.4.17 J17 - SIE Extension Connector .....................................................2 - 38
2.4.18 J18 - SER1 HSS Connector ..........................................................2 - 38

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2.4.19 J21 - DIO Connector ..................................................................... 2 - 39
2.4.20 J22 - SER2 HSS Connector ......................................................... 2 - 40
2.4.21 J25 - Mini PCI Connector .............................................................. 2 - 40
2.4.22 J26 - SER3 HSS Connector ......................................................... 2 - 42
2.4.23 J27 - SER4 HSS Connector ......................................................... 2 - 42
2.4.24 J28 - CompactFLASH Type II Connector ..................................... 2 - 43
2.4.25 J29 - USB2 Connector .................................................................. 2 - 44
2.4.26 J30 - FE2 Fast Ethernet Connector .............................................. 2 - 44
2.4.27 J31 - FE1 Fast Ethernet Connector .............................................. 2 - 45
2.4.28 J32 - USB1 Connector .................................................................. 2 - 45
2.4.29 J33 - CAN2 Connector .................................................................. 2 - 46
2.4.30 J34 - CAN1 Connector .................................................................. 2 - 46
2.5 Monitor and Control Interfaces .............................................................. 2 - 47
2.5.1 Operational Status Indicators - LEDs ............................................ 2 - 47
2.5.2 Operator Switches - SW1, SW2, SW3 .......................................... 2 - 48
2.5.3 M / C Signals ................................................................................ 2 - 48
Chapter 3
3. Installation ................................................................................................... 3 - 3
3.1 Hardware Installation ............................................................................... 3 - 3
3.1.1 Safety Requirements ...................................................................... 3 - 3
3.1.2 Installation Procedures ................................................................... 3 - 4
3.1.3 Removal Procedures ...................................................................... 3 - 4
Chapter 4
4. Configuration ............................................................................................... 4 - 3
4.1 Jumper Settings ...................................................................................... 4 - 3
4.1.1 Overview ......................................................................................... 4 - 3
4.1.2 Jumper Locations ........................................................................... 4 - 4
4.2 V(I/O) Configuration ................................................................................ 4 - 6
4.3 LPC Address Mapping ............................................................................ 4 - 6

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4.4 PCI Bus IDSEL Mapping and IRQ Routing ..............................................4 - 7
4.5 EBC2 Register Description ......................................................................4 - 8
4.5.1 Digital Input Data Register ..............................................................4 - 8
4.5.2 Digital Output Data Register ............................................................4 - 9
4.5.3 POST Code Data Register ............................................................4 - 10

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List of Tables
1-1 EBC2 Product Overview .......................................................................... 1 - 6
1-2 Legend for Figure 1-3 ............................................................................ 1 - 10
1-4 EBC2 Main Specifications ...................................................................... 1 - 17
1-5 Applied Standards .................................................................................. 1 - 22
1-6 Related Publications .............................................................................. 1 - 22
2-1 System Interface J19 (P1) Signal Types ................................................ 2 - 10
2-2 Pinout of J19 (P1) Connector ................................................................. 2 - 11
2-3 EBC2 Power Interface Requirements .................................................... 2 - 13
2-4 Monitor and Control Interface Signal Description .................................. 2 - 13
2-5 Test and Programming Interface Signal Description .............................. 2 - 14
2-6 Terminal and Console Interface Signal Description ............................... 2 - 14
2-7 I2C Interface Signal Description ............................................................ 2 - 15
2-8 LPC Interface Signal Description ........................................................... 2 - 15
2-9 PCI Interface Signal Description ............................................................ 2 - 16
2-10 Pinout of J23 (P2) Connector ................................................................. 2 - 17
2-11 CompactFlash Interface Signals ............................................................ 2 - 18
2-12 GPIO Interface Signals .......................................................................... 2 - 18
2-13 USB Interface Signals ............................................................................ 2 - 19
2-14 Pinout of J24 (P3) Connector ................................................................. 2 - 20
2-15 High Speed Serial Interface Signal Type and Description ..................... 2 - 21
2-16 Ethernet Port Signal Type and Description ............................................ 2 - 22
2-17 CAN Port Signal Type and Description .................................................. 2 - 22
2-18 Pinout of J20 (P4) Connector ................................................................. 2 - 24
2-19 Gigabit Ethernet Signal Type and Description ....................................... 2 - 26
2-20 Pinouts of J1A and J1B Based on the Implementation .......................... 2 - 27
2-21 Pinout of J2 ............................................................................................ 2 - 28
2-22 Pinout of J3 ............................................................................................ 2 - 28
2-23 Pinout of J4 ............................................................................................ 2 - 29
2-24 Pinout of J5 ............................................................................................ 2 - 29
2-25 Pinout of J6 ............................................................................................ 2 - 30
2-26 Pinout of J7 ............................................................................................ 2 - 31
2-27 Pinout of J8 ............................................................................................ 2 - 32

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2-28 Pinout of J11 ........................................................................................... 2 - 33
2-29 Pinout of J13 .......................................................................................... 2 - 34
2-30 Pinout of J14 .......................................................................................... 2 - 35
2-31 Pinout of J16 .......................................................................................... 2 - 37
2-32 Pinout of J17 .......................................................................................... 2 - 38
2-33 Pinout of J18 .......................................................................................... 2 - 38
2-34 Pinout of J21 .......................................................................................... 2 - 39
2-35 Pinout of J22 .......................................................................................... 2 - 40
2-36 Pinout of J25 .......................................................................................... 2 - 41
2-37 Pinout of J26 .......................................................................................... 2 - 42
2-38 Pinout of J27 .......................................................................................... 2 - 42
2-39 Pinout of J28 .......................................................................................... 2 - 43
2-40 Pinout of J29 .......................................................................................... 2 - 44
2-41 Pinout of J30 .......................................................................................... 2 - 44
2-42 Pinout of J31 .......................................................................................... 2 - 45
2-43 Pinout of J32 .......................................................................................... 2 - 45
2-44 Pinout of J33 .......................................................................................... 2 - 46
2-45 Pinout of J34 .......................................................................................... 2 - 46
2-46 EBC2 Operational Status Indicators (LEDs) ........................................... 2 - 47
2-47 HSS Serial Mode Configuration ............................................................. 2 - 48
4-1 EBC2 Jumper Settings Overview ............................................................. 4 - 3
4-2 LPC Address Mapping ............................................................................. 4 - 6
4-3 IDSEL Mapping and IRQ Routing ............................................................ 4 - 7
4-4 Digital Input Data Register ........................................................................ 4 - 8
4-5 Digital Output Data Register ..................................................................... 4 - 9
4-6 POST Code Data Register ..................................................................... 4 - 10

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List of Figures
1-1 E²Brain™ Basic Architecture ................................................................... 1 - 5
1-2 EBC2 Application System Interfacing Diagram ........................................ 1 - 9
1-3 EBC2 System Level Interfacing Diagram ............................................... 1 - 11
1-4 EBC2 Board (Front View) ...................................................................... 1 - 12
1-5 EBC2 Board Variant for E²Brain™ Module EB8540 .............................. 1 - 13
2-1 EBC2 Board Level Interfacing (1 of 5) ..................................................... 2 - 5
2-2 EBC2 Board Level Interfacing (2 of 5) ..................................................... 2 - 6
2-3 EBC2 Board Level Interfacing (3 of 5) ..................................................... 2 - 7
2-4 EBC2 Board Level Interfacing (4 of 5) ..................................................... 2 - 8
2-5 EBC2 Board Level Interfacing (5 of 5) ..................................................... 2 - 9
2-6 J19 - System Interface Connector (SI) ................................................... 2 - 10
2-7 J23 - System Interface Extension Connector (SIE) ............................... 2 - 17
2-8 J24 - Communications Interface Connector (CI) .................................... 2 - 20
2-9 J20 - Communications Interface Extension Connector (CIE) ................ 2 - 23
2-10 J1 - Dual Giga Ethernet Connector ........................................................ 2 - 27
2-11 J2 - 12V DC Power Input Connector ...................................................... 2 - 28
2-12 J3 - TERM T/C Connector ..................................................................... 2 - 28
2-13 J4 - Monitor and Control Signal Connector ............................................ 2 - 29
2-14 J5 - Logic Programming Connector ....................................................... 2 - 29
2-15 J6 - Debug and Programming Connector .............................................. 2 - 30
2-16 J7 - IXP425 Debug Connector ............................................................... 2 - 31
2-17 J8 - CONS T/C Connector ..................................................................... 2 - 32
2-18 J11 - Logic Programming Connector ..................................................... 2 - 33
2-19 J13 - PCI Expansion Slot 2 Connector .................................................. 2 - 34
2-20 J14 - PCI Expansion Slot 1 Connector .................................................. 2 - 35
2-21 J15 - LPC Flash Socket ......................................................................... 2 - 36
2-22 J16 - CIE Extension Connector .............................................................. 2 - 37
2-23 J17 - SIE Extension Connector .............................................................. 2 - 38
2-24 J18 - SER1 HSS Connector ................................................................... 2 - 38
2-25 J21 - DIO Connector .............................................................................. 2 - 39
2-26 J22 - SER2 HSS Connector ................................................................... 2 - 40
2-27 J25 - Mini PCI Connector ....................................................................... 2 - 40

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2-28 J26 - SER3 HSS Connector ................................................................... 2 - 42
2-29 J27 - SER4 HSS Connector ................................................................... 2 - 42
2-30 J28 - CompactFlash Connector .............................................................. 2 - 43
2-31 J29 - USB2 Connector ........................................................................... 2 - 44
2-32 J30 - FE2 Fast Ethernet Connector ........................................................ 2 - 44
2-33 J31 - FE1 Fast Ethernet Connector ........................................................ 2 - 45
2-34 J32 - USB1 Connector ........................................................................... 2 - 45
2-35 J33 - CAN2 Connector ........................................................................... 2 - 46
2-36 J34 - CAN1 Connector ........................................................................... 2 - 46
4-1 J12 Jumper ............................................................................................... 4 - 4
4-2 JP1 and JP2 Jumpers .............................................................................. 4 - 4
4-3 JP3 and JP4 Jumpers .............................................................................. 4 - 4
4-4 JP5 and JP6 Jumpers .............................................................................. 4 - 5
4-5 JP7 and JP8 Jumpers .............................................................................. 4 - 5
4-6 JP9 and JP10 Jumpers ............................................................................ 4 - 5
4-7 JP11, JP13, JP14 and JP15 Jumpers ...................................................... 4 - 6
4-8 JP12, JP13, JP14 and JP15 Jumpers ...................................................... 4 - 6