Kontron DREAMS PEED1210 User manual

1210 User’s Guide
Versatile 1U Platform for New Network Architects
Document Revision 1.2
Ref. : M9207_TECH / June 2004

i
Customer Service
Contact Information: Kontron Canada, Inc.
616 Curé-Boivin
Boisbriand, Québec, Canada
J7G 2A7
Tel: [phone]
[phone]
Fax: [phone]
E-mail:[email protected]
Visit our site at: www.kontron.com
© 2004 Kontron, an International Corporation. All rights reserved.
The information in this user’s guide is provided for reference only. Kontron does not assume any
liability arising out of the application or use of the information or products described herein. This
user’s guide may contain or reference information and products protected by copyrights or patents
and does not convey any license under the patent rights of Kontron, nor the rights of others.
Kontron is a registered trademark of Kontron. All trademarks, registered trademarks, and trade
names used in this user’s guide are the property of their respective owners. All rights reserved.
Printed in Canada. This user’s guide contains information proprietary to Kontron. Customers may
reprint and use this user’s guide in other publications. Customers may alter this user’s guide and
publish it only after they remove the Kontron name, cover, and logo.
Kontron reserves the right to make changes without notice in product or component design as
warranted by evolution in user needs or progress in engineering or manufacturing technology.
Changes that affect the operation of the unit will be documented in the next revision of this user’s
guide.
DreamSpeed is a trade mark name. Some specifications, technical information, and certifications
described in the present manual may be referred to and under the T9207 model number.

ii
Contents
Customer Service................................................................. i
Contents........................................................................... ii
Safety Instructions
Before You Begin ............................................................................................ v
Safety Instructions..........................................................................................vi
When Working Inside a Computer .....................................................................viii
Preventing Electrostatic Discharge .................................................................... ix
Working with Batteries..................................................................................... x
Care and Handling Precautions for Lithium Batteries............................................ x
Replacing Lithium Batteries........................................................................... xi
Preface
How to Use This Guide....................................................................................xiii
Customer Comments...................................................................................... xiv
Advisory Conventions .................................................................................... xiv
Unpacking.................................................................................................... xv
Powering Up the System..................................................................................xv
Adapter Cables ............................................................................................. xvi
Storing Boards ............................................................................................. xvi
Regulatory Compliance Statements .................................................................. xvi
Limited Warranty ......................................................................................... xvii
1. Product Overview
1.1 Introduction ..................................................................................... 1-1
2. Description
2.1 DreamSpeed – 1U Open Platform ........................................................... 2-1
2.1.1 Front Panel.................................................................................... 2-2
2.1.2 Rear Panel ..................................................................................... 2-2
2.2 Mechanical Specifications .................................................................... 2-3
2.3 Environmental Specifications ............................................................... 2-3
2.4 Electrical Specifications....................................................................... 2-4
2.5 Regulation Specifications .................................................................... 2-4
3. Features
3.1 Backplane......................................................................................... 3-1
3.2 Peripheral Boards............................................................................... 3-2
3.2.1 SBC Board ..................................................................................... 3-3

iii
4. Installation and Removal
4.1 Accessing Internal Components ............................................................ 4-1
4.1.1 Electronic Discharge (ESD)................................................................ 4-1
4.1.2 Grounding Methods......................................................................... 4-1
4.2 Cover Removal ................................................................................... 4-2
4.3 Cardcage Removal .............................................................................. 4-3
4.4 Cardcage assembly ............................................................................. 4-3
4.4.1 System’s Connectors and Pinouts ....................................................... 4-4
4.4.2 SBC Connectors .............................................................................. 4-6
4.4.3 SBC Board Jumpers ......................................................................... 4-7
4.4.4 System Software Upgrade Procedure................................................... 4-7
4.5 Drive Bay .......................................................................................... 4-8
4.6 Fan Filter Assembly............................................................................. 4-9
4.7 Rackmount / Benchtop Options............................................................4-10
4.8 Power Cord Connection.......................................................................4-11
5. Maintenance
5.1 Maintenance and Prevention ................................................................ 5-1
5.2 Fan Filter Cleaning.............................................................................. 5-1
5.3 Ground Stud...................................................................................... 5-2
6. Getting Help
6.1 Getting Help...................................................................................... 6-1
6.2 Returning Defective Merchandise .......................................................... 6-2

iv
Safety Instructions
Contents
Before You Begin ....................................................v
Safety Instructions................................................. vi
When Working Inside a Computer ............................ viii
Preventing Electrostatic Discharge ............................ ix
Working with Batteries.............................................x

v
Before You Begin
Before handling the board, read the instructions and safety guidelines on the following pages to
prevent damage to the product and to ensure your own personal safety. Refer to the “Advisories”
section in the Preface for advisory conventions used in this user’s guide, including the distinction
between Warnings, Cautions, Important Notes, and Notes.
♦ Always use caution when handling/operating the computer. Only qualified,
experienced, authorized electronics service personnel should access the interior of
the computer. The power supplies produce high voltages and energy hazards, which
can cause bodily harm.
♦ Use extreme caution when installing or removing components. Refer to the
installation instructions in this user’s guide for precautions and procedures. If you
have any questions, please contact Kontron Technical Support.
WARNING
High voltages are present inside the chassis when the unit’s power cord is
plugged into an electrical outlet. Turn off system power, turn off the power
supply, and then disconnect the power cord from its source before removing the
chassis cover. Turning off the system power switch does not remove power to
components.
WARNING
This product may contain CLASS 1 LASER PRODUCT

vi
Safety Instructions
Please read and observe the instructions for your own safety and correct use of the device.
To maintain this condition and ensure safe operation, the instructions and warnings contained in
this manual and on the device must be observed.
The unit is built and tested in accordance with EN60950/UL60950/CSA22.2 No.60950-00 and left
the works in a safe condition.
We shall be exempted from our guarantee obligations if the user fails to observe the safety
instructions.
We can only guarantee the safety, reliability, and performance of the system if all of the following
safety instructions are observed:
1. Maximum recommended ambient temperature (Tmra) = 50°C
2. Elevated Operating Ambient Temperature - If installed in a closed or multi-unit rack
assembly, the operating ambient temperature of the rack environment may be greater than
room ambient. Therefore, consideration should be given to installing the equipment in an
environment compatible with the Tmra = 50°C.
3. Reduced Air Flow - Installation of the equipment in a rack should be such that the amount of
air flow required for safe operation of the equipment is not compromised.
4. Mechanical Loading - Mounting of the equipment in the rack should be such that a hazardous
condition is not achieved due to uneven mechanical loading.
5. Circuit Overloading - Consideration should be given to the connection of the equipment to
the supply circuit and the effect that overloading of circuits might have on overcurrent
protection and supply wiring. Appropriate consideration of equipment nameplate ratings
should be used when addressing this concern.
6. Reliable Earthing - Reliable earthing of rackmounted equipment should be maintained.
Particular attention should be given to supply connections other than direct connections to
the branch circuit (e.g., use of power strips).
7. The system must be used in accordance with the instructions for use.
8. The electrical installations in the room must correspond to the requirements of the respective
regulations.
9. Make sure that there are no cables, particularly main cables, in areas where people can trip
over them.
10. Keep the main power inlet connector of the system or the main socket, from which the system
is powered, easily accessible, so at least one can be used as disconnect device.
11. Only use the main cable supplied with the system.
12. Make sure that the DC/AC operation voltage cited in the manual corresponds to the DC/AC
voltage supplied and that the maximum value is not exceeded even briefly.
13. When setting up the unit and accessories, observe the local or national regulations for
workstation ergonomics.

vii
14. Do not set up the system where it is exposed in the proximity of heat sources, or in a damp
location. Make sure the system has adequate ventilation and that the ambient temperature is
in the range specified for the system (see specification sheet).
15. Properly secure cables and connectors.
16. It must be assumed that safe operation is no longer possible if the system:
 has visible damage or
 no longer operates.
In these cases the system must be shut down and secured against unintentional operation.
17. If extensions are made to the system, legal stipulations and system specifications must be
observed.
18. Assembly, extensions, new settings, alterations, or repairs may only be carried out by
qualified people.
19. Adjustment, maintenance, or repair on the open system may only be carried out by qualified
personnel familiar with the associated dangers.
20. The system must be switched off before removing and/or installing any components.
21. Only original accessories approved by the company may be used.
22. The safety of the system must be re-evaluated by competent authorities when adding
components that were not part of the delivered configuration.

viii
When Working Inside a Computer
Before taking covers off a computer, perform the following steps:
♦ Turn off the computer and any peripherals.
♦ Disconnect the computer and peripherals from power sources or subsystems to
prevent electric shock or system board damage. This does not apply to when hot-
swapping parts.
♦ Follow the guidelines provided in “Preventing Electrostatic Discharge“ on the
following page.
♦ Disconnect telephone or telecommunications lines from the computer.
In addition, take note of these safety guidelines when appropriate:
♦ To help avoid possible damage to system boards, wait five seconds after turning off
the computer before removing a component, removing a system board, or
disconnecting a peripheral device from the computer.
♦ When you disconnect a cable, pull on its connector or on its strain-relief loop, not on
the cable itself. Some cables have a connector with locking tabs. If you are
disconnecting this type of cable, press in on the locking tabs before disconnecting
the cable. As you pull connectors apart, keep them evenly aligned to avoid bending
any connector pins. Also, before connecting a cable, make sure both connectors are
correctly oriented and aligned.
CAUTION
Do not attempt to service the system yourself, except as explained in this user’s
guide. Follow installation and troubleshooting instructions closely.

ix
Preventing Electrostatic Discharge
Static electricity can harm system boards. Perform service at an ESD workstation and follow proper
ESD procedures to reduce the risk of damage to components. Kontron strongly encourages you to
follow proper ESD procedures, which can include wrist straps and smocks, when servicing
equipment.
Take the following steps to prevent damage from electrostatic discharge (ESD):
♦ When unpacking a static-sensitive component from its shipping carton, do not
remove the component’s antistatic packing material until you are ready to install the
component in a computer. Just before unwrapping the antistatic packaging, be sure
you are at an ESD workstation or grounded. This will discharge any static electricity
that may have built up in your body.
♦ When transporting a sensitive component, first place it in an antistatic container or
packaging.
♦ Handle all sensitive components at an ESD workstation. If possible, use antistatic
floor pads and workbench pads.
♦ Handle components and boards with care. Don’t touch the components or contacts
on a board. Hold a board by its edges or by its metal mounting bracket.
♦ Do not handle or store system boards near strong electrostatic, electromagnetic,
magnetic, or radioactive fields.

x
Working with Batteries
Care and Handling Precautions for Lithium Batteries
Your computer board has a standard, non-rechargeable lithium battery. To preserve the
battery’s lifetime, the battery enable jumper has been removed for shipping.
♦ Do not short circuit
♦ Do not heat or incinerate
♦ Do not charge
♦ Do not deform or disassemble
♦ Do not apply solder directly
♦ Do not mix different types or partially used batteries together
♦ Always observe proper polarities

xi
Replacing Lithium Batteries
Exercise caution while replacing lithium batteries!
WARNING
Danger of explosion if battery is incorrectly replaced. Replace only with the
same or equivalent type recommended by the manufacturer. Dispose of used
batteries, following manufacturer’s instructions.
ATTENTION
Il y a danger d’explosion s’il y a remplacement incorrect de la batterie.
Remplacer uniquement avec une batterie du même type ou d’un type équivalent
recommandé par le constructeur. Mettre au rebut les batteries usagées
conformément aux instructions du fabriquant.
ACHTUNG
Explosionsgefahr bei falschem Batteriewechsel. Verwenden Sie nur die
empfohlenen Batterietypen des Herstellers. Entsorgen Sie die verbrauchten
Batterien laut Gebrauchsanweisung des Herstellers.
ATENCION
Puede explotar si la pila no este bien reemplazada. Solo reemplazca la pila con
tipas equivalentes segun las instrucciones del manifacturo. Vote las pilas usads
segun las instrucciones del manifacturo.

xii
Preface
Contents
How to Use This Guide........................................... xiii
Customer Comments............................................. xiv
Advisory Conventions ........................................... xiv
Unpacking........................................................... xv
Powering Up the System......................................... xv
Adapter Cables .................................................... xvi
Storing Boards .................................................... xvi
Regulatory Compliance Statements ......................... xvi
Limited Warranty .................................................xvii

xiii
How to Use This Guide
This user’s guide provides step-by-step instructions for installation and serves as a reference for
operation, troubleshooting, and upgrades.
You can find the latest release of this User’s Guide at:
ftp://ftp.kontron.ca/support/
For the circuits, descriptions and tables indicated, Kontron assumes no responsibility as far as
patents or other rights of third parties are concerned.
The following is a summary of chapter contents:
♦ Chapter 1, Product Overview
♦ Chapter 2, Description of the System
♦ Chapter 3, Features of the System
♦ Chapter 4, Installation and Removal
♦ Chapter 5, Maintenance
♦ Chapter 6, Getting Help

xiv
Customer Comments
If you have any difficulties using this user’s guide, discover an error, or just want to provide some
feedback, please send us a message to: [email protected]. Detail any errors you find.
We will correct the errors or problems as soon as possible and post the revised user’s guide to our
Web site. Thank you.
Advisory Conventions
Seven types of advisories are used throughout the user guides to provide helpful information or to
alert you to the potential for hardware damage or personal injury. They are Note, Signal Paths,
Related Jumpers, BIOS Settings, Software Usage, Cautions, and Warnings. The following is an
example of each type of advisory. Use caution when servicing electrical components.
Note:
Indicates information that is important for you to know.
Signal Paths:
Indicates the places where you can find the signal on the board.
Related Jumpers:
Indicates the jumpers that are related to this section.
BIOS Settings:
Indicates where you can set this option in the BIOS.
Software Usage:
Indicates how you can access this feature through software.
CAUTION
Indicates potential damage to hardware and tells you how to avoid the problem.
WARNING
Indicates potential for bodily harm and tells you how to avoid the problem.
Disclaimer: We have tried to identify all situations that may pose a warning or a caution condition
in this user’s guide. However, Kontron does not claim to have covered all situations that might
require the use of a Caution or a Warning.

xv
Unpacking
Follow these recommendations while unpacking:
♦ Remove all items from the box. If any items listed on the purchase order are missing,
notify Kontron customer service immediately.
♦ Inspect the product for damage. If there is damage, notify Kontron customer service
immediately.
♦ Save the box and packing material for possible future shipment.
Powering Up the System
Before any installation or setup, ensure that the board is unplugged from power sources or
subsystems.
If you encounter a problem, verify the following items:
♦ Make sure that all connectors are properly connected.
♦ Verify your boot devices.
♦ If the system does not start properly, try booting with only the video monitor
connected to the board and without any other I/O peripherals attached.
Make sure your system provides the minimum DC voltages required at the board’s slot, especially
if cables carry DC power.
If you are still not able to get your board running, contact our Technical Support for assistance.

xvi
Adapter Cables
Because adapter cables come from various manufacturers, pinouts can differ. The direct crimp
design offered by Kontron allows the simplest cable assembly. All cables are available from
Kontron.
Storing Boards
Electronic boards are sensitive devices. Do not handle or store device near strong electrostatic,
electromagnetic, magnetic, or radioactive fields.
Regulatory Compliance Statements
This section provides the FCC compliance statement for Class B devices and describes how to keep
the system CE compliant.
FCC Compliance Statement for Class B Devices
This equipment has been tested and found to comply with the limits for a Class B digital
device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference in a residential installation. This
equipment generated, uses and can radiate radio frequency energy and, if not installed and
used in accordance with the instructions may cause harmful interference to radio
communications. However, there is no guarantee that interference will not occur in a
particular installation. If this equipment does cause harmful interference to radio or
television reception, which can be determined by turning the equipment off and on, the
user is encouraged to try to correct the interference by one or more of the following
measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the
receiver is connected.
• Consult the dealer or an experience radio/TV technician for help.
WARNING
This is a Class B product. If not used in accordance with this User’s Guide, this
product may cause radio interference in which case users may need to take
additional measures at their own expense. Changes or modifications not
expressly approved by the party responsible for compliance could void the user’s
authority to operate this product.

xvii
UL Certification
This product bears the combined UL Listing Mark for Canada and U.S. It indicates
that complete product have been tested by UL to bi-national recognized Standards
for Safety of Information Technology Equipment, Including Electrical Business
Equipment and found to be free from reasonably foreseeable risk of fire, electric
shock and related hazards and that the product was manufactured under UL's Follow-Up Services
program. It is the responsibility of the Authority Having Jurisdiction to determine the
acceptability of any modification made to the product after it leaves the factory.
CE Certification
The product(s) described in this user’s guide complies with all applicable European
Union (CE) directives if it has a CE marking. For computer systems to remain CE
compliant, only CE-compliant parts may be used. Maintaining CE compliance also requires proper
cable and cabling techniques. Although Kontron offers accessories, the customer must ensure
that these products are installed with proper shielding to maintain CE compliance. Kontron does
not offer engineering services for designing cabling systems. In addition, Kontron will not retest
or recertify systems or components that have been reconfigured by customers.
Limited Warranty
Kontron Canada, Inc, (“The seller”) warrants its boards to be free from defects in material and
workmanship for a period of two (2) years beginning on the date of shipment. The liability of the
seller shall be limited to replacing or repairing, at the seller’s option, any defective units.
Equipment or parts, which have been subject to abuse, misuse, accident, alteration, neglect, or
unauthorized repair are not covered by this warranty. This warranty is in lieu of all other
warranties expressed or implied.

1-0
1. Product Overview
Contents
1.1 Introduction .............................................1-1

1-1
1.1 Introduction
The DreamSpeed, a 1U open platform, is targeting the next-generation System Integrators and
independent hardware/software vendors who supply dedicated Internet infrastructure solutions
deployed in B2B e-commerce sites, portals, server farms, and ISP/ASP data centers. Providing a
significantly faster time to market, the DreamSpeed can be configured into a customized turnkey
solution that is dedicated to several Internet network applications including, among others, SSL
acceleration, load balancing, Virtual Private Networks (VPNs), firewalls, caching, and Web and
Application servers.
DreamSpeed features many innovations and design advantages that are simply more practical for
network deployment. Size is the first consideration, as DreamSpeed is only 18” deep, which makes
it an extremely easy fit in any 600 mm deep rack and, as for height, this 1U small form factor
allows for up to 42 units to be stacked in one cabinet. The outcome is more power in a smaller
work environment, which appropriately saves both valuable floor and rack space. Inside each unit
are two convenient PCI expansion slots that offer the highest scalability in today’s market. Each
slot can be employed by any standard PCI hardware dedicated to nearly any imaginable Internet
infrastructure application from firewalls and VPNs to load balancing and Web and Application
servers.
At the heart of the DreamSpeed is a high-performance SBC, the PCI-951. It is designed to
accommodate the endless demands for a high performance engine in platforms used in the
embedded datacom/telecom market. An ideal SBC for high performance Internet security and
data center solutions, as well as mission-critical CTI and demanding embedded computing
applications. Key Features for the PCI-951:
• Single Pentium® 4 processors up to 2.4GHz
• 533 MHz front-side bus
• 512K of L2 Cache
• Up to 2 GB of DDR DRAM
• 32 bits backplane PCI bus
• Dual Ethernet ports 10/100Base-TX
• EIDE hard disk interface
• USB port
• Watchdog Timer
• Board and CPU temperature monitoring
Six fans cool the system:
- 2 front fans provide positive pressure cooling, equipped with a removable and washable
foam filter to protect the unit from dust and dirt particles.
- 2 are attached to an airflow channel to provide an efficient cooling system dedicated to the
SBC.
- 2 fans are located at the rear of the unit for exhaust.