Korber Solutions LTI MOTION ServoOne CM User manual

Expansion module
Compact multi-axis system ServoOne CM
ServoOne CM
Operation Manual

2
Operation Manual Expansion Module SO CM-E
1800.202B.0-01 Date: 02/2019
Overview of SO CM-E expansion modules
Expansion module Single Expansion module Dual Expansion module Dual End
SO CM-E.x0xx.0 SO CM-E.x0xx.1 SO CM-E.x0xx.2
Operation Manual Expansion Module SO CM-E
Compact multi-axis system ServoOne CM
1800.202B.0-01
Date: 02/2019
This documentation is to be kept!
The German version is the original of this document.
Multi-axis system ServoOne CM
Consisting of the ServoOne CM-P supply unit, the DC-powered ServoOne CM axis
controllers and a matching controller MotionOne CM, the compact multi-axis system
SystemOne CM offers a high degree of solutions expertise and exibility in the range
from 2 A to 210 A rated current.
With the aid of the ServoOne SO CM-E expansion module, the ServoOne CM axis
controllers BG1+2 can be combined with the ServoOne CM axis controllers BG3+4
without problems.
The addition of the ServoOne CM-C capacitance module to the ServoOne CM-P supply
unit BG3+4 makes possible usage in even more dynamic applications.
The external ServoOne CM-S switched-mode power supply is also available for the 24 V
control supply.
Reduction of the wiring and shortening of the installation times are just as easy to
achieve as resource-saving, cost-conscious operation.
Usage of the expansion module:
It is used to protect, monitor and adapt the smaller cable cross-section (DC link = lower
current carrying capacity) on the axis controllers SO CM BG1+2 to the larger cable
cross-section (DC link = higher current carrying capacity) on the axis controllers SO CM
BG3+4.
Subject to technical change without notice.
This document has been prepared based on DIN EN 82079-1. The content was
compiled with the greatest care and attention based on the latest information available to
us.
We should nevertheless point out that this document cannot always be updated
simultaneously with the on-going technical development of our products.
Information and specications may be subject to change at any time. For information on
the latest version, please visit www.lti-motion.com/socm.

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Operation Manual Expansion Module SO CM-E
1800.202B.0-01 Date: 02/2019
Table of contents
1 General .......................................................................................5
1.1 Target group ........................................................................................................... 5
1.2 Prerequisites........................................................................................................... 5
1.3 Pictograms ............................................................................................................. 5
1.4 Disclaimer............................................................................................................... 5
1.5 Reference documents ............................................................................................5
1.6 Order code .............................................................................................................6
1.7 Rating plate ............................................................................................................6
1.8 Brief description ..................................................................................................... 7
1.9 Scope of supply......................................................................................................7
1.10 Disposal ................................................................................................................. 8
1.11 S upp or t .................................................................................................................. 8
2 Safety ......................................................................................... 9
2.1 O v e r v i e w ................................................................................................................9
2.2 Measures for your safety ........................................................................................9
2.3 General safety instructions and warnings ............................................................. 10
2.4 Intended use......................................................................................................... 10
2.4.1 Repair.................................................................................................... 11
2.5 Misuse.................................................................................................................. 11
2.6 Responsibility ....................................................................................................... 11
2.7 Relevant laws, standards and directives applied .................................................. 11
2.8 Declaration of conformity...................................................................................... 12
3 Mechanical installation .............................................................. 13
3.1 Notes for installation ............................................................................................. 13
3.1.1 Order and arrangement......................................................................... 13
3.2 Mounting clearances ............................................................................................ 14
3.3 Cooling the devices .............................................................................................. 15
3.4 Installation of the devices for wall mounting.......................................................... 16
3.4.1 Dimensions, wall mounting model......................................................... 16
4 Electrical installation .................................................................. 17
4.1 Before you start .................................................................................................... 17
4.2 Effective EMC installation ..................................................................................... 17
4.3 Overview of the connections ................................................................................ 18
4.4 Protective earth conductor connection................................................................. 19
4.4.1 PE connection in accordance with DIN EN 61800-5-1.......................... 19
4.4.2 Connection principle ............................................................................. 19
4.5 Electrical isolation concept................................................................................... 20
4.6 Connection of the supply voltages ....................................................................... 21
4.6.1 24 V control supply, "Single + Dual" model ........................................... 21
4.6.2 24 V control supply, "Dual End" model .................................................. 22
4.6.3 Power supply "Single + Dual"................................................................ 22
4.6.4 Power supply, "Dual End" model........................................................... 23
4.6.5 Overview of busbars in the group.......................................................... 23
4.7 Specication, fuses F+, F- .................................................................................... 24
4.7.1 Note about changing the fuses ............................................................. 24
4.8 "Dual" and "Dual End" model................................................................................ 25

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Operation Manual Expansion Module SO CM-E
1800.202B.0-01 Date: 02/2019
4.9 Control connections (front panel).......................................................................... 25
4.9.1 Layout, control connections.................................................................. 26
4.9.2 Specication, relay contact X5/ REL Output.......................................... 26
4.9.3 Specication, connection X6/ State....................................................... 26
4.10 Cross-communication .......................................................................................... 27
4.10.1 Specication.......................................................................................... 27
4.10.2 Connection example ............................................................................. 27
4.11 Expansion modules with "internal" quick shutdown in two rows .......................... 28
5 Diagnostics .............................................................................. 29
5.1 Status indication LEDs ......................................................................................... 29
A Appendix .................................................................................. 31
A.1 Technical data, SO CM-E ..................................................................................... 31
A.2 Ambient conditions............................................................................................... 31
A.4 Certications.........................................................................................................33
A.4.1 CE certication...................................................................................... 33
A.4.2 UL certication ......................................................................................33
A.5 Connection system..............................................................................................33
A.5.1 Connection cables for communication.................................................. 33
A.5.2 Pre-assembled DC link cable, expansion modules ...............................33
Glossary........................................................................................... 35

5
General
Operation Manual Expansion Module SO CM-E
1800.202B.0-01 Date: 02/2019
1 General
The product DVD from LTI Motion GmbH contains the complete documentation for all
product series. The documentation for a product series includes the operation manual
(hardware description), device help (software description) as well as further user manuals
(e.g. eld bus description) and specications. The documents are available in PDF
format.
1.1 Target group
Dear user,
The documentation forms part of the device and contains important information on
operation and service. It is aimed at all persons who undertake mounting, installation,
commissioning and servicing work on the product.
1.2 Prerequisites
Prerequisites for the usage of devices from LTI Motion GmbH:
yThe documentation on the devices is to be stored so it is legible, accessible at
all times and for the entire life of the product.
yThe user must read and understand the documentation on the device.
yQualication: to prevent injury or damage, personnel may only work on the
device if they have electrical engineering qualications.
yKnowledge required:
− National health and safety regulations (e.g. DGUV V3 in Germany)
− Mounting, installation, commissioning and operation of the device
Work in other areas, for example transport, storage and disposal is only allowed to be
undertaken by trained personnel.
1.3 Pictograms
The pictograms used in this operation manual signify the following for the user:
NOTE:
Useful information for the user.
Reference to other documents.
You will nd the "safety instructions and warnings" used in this operation manual in
chapter 2 Safety.
1.4 Disclaimer
Following the documentation on the devices from LTI Motion GmbH is a prerequisite:
yFor safe operation.
yTo achieve stated performance features and product characteristics.
LTI Motion GmbH does not accept any liability for injuries, damage or nancial losses
that result from the failure to follow the documentation.
1.5 Reference documents
NOTE:
You will nd all reference documents for this device on our web site at
www.lti-motion.com/socm

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General
Operation Manual Expansion Module SO CM-E
1800.202B.0-01 Date: 02/2019
1.6 Order code
Article ID SO CM - E . x 0 x x . 0 x 0 0 . 0
ServoOne
Compact multi-axis system
Model E: Expansion module
Reserve x:
Cooling 0: Wall mounting (with heat sink)
1: Cold plate (without heat sink)
Reserved
Version
0: Single
1: Dual
2: Dual end*
Reserved x:
Extras 0: None
1: Assemblies coated
Model 0: LTI Motion
Version index
* In preparation
1.7 Rating plate
On the rating plate of the ServoOne CM-E expansion module you will nd the serial
number, from which you can identify the date of manufacture based on the following key.
Mac Adr.:
SW:
FS SW1:
SN:
SN:
FS SW2:
LTI Motion GmbH
35633 Lahnau
Germany
www.lti-motion.com
Multiple rated equipment. See instruction manual
In:
Out:
Year:
T1
T
SO CM-E.0000.1000.0
JJWWSXXXX
565V DC - 678V DC
2018
78A DC - 64A DC
565V DC - 678V DC
2 x (39A DC - 33A DC)
JJWWSXXXX
MACADR
V 0.1
SO CM-E.0000.1000.0
Serial no. key:
JJ (YY) = Year of production
WW = Week of production
S = Production site
xxxx = Sequential no. (per calendar week)
Figure 1.1 Rating plate (e.g. ServoOne CM-E expansion module Dual)

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General
Operation Manual Expansion Module SO CM-E
1800.202B.0-01 Date: 02/2019
1.9 Scope of supply
The scope of supply includes:
yServoOne CM-E expansion module
yData cable set for cross-communication
yBusbar elements for control supply (24 V DC)
and DC link (DC Link +/-)
yProduct DVD with booklet
Additional scope of supply for the model SO CM-E.x0xx.1 (Dual).
yPre-assembled DC link cable (DC Link +/-)
Difference in the scope of supply for the model SO CM-E.x0xx.2 (Dual End)
yBusbar elements for DC link not included (DC Link +/-)
T
T1
Figure 1.2 Position of rating plate (T) Figure 1.3 Position of second rating plate (T1)
A second rating plate (T1) with only the most important information is on the top of
the busbar cover. In this way the rating plate data can also be seen if the devices are
installed in a row.
1.8 Brief description
NOTE:
Only the ServoOne CM-E expansion modules are described in this operation
manual. You will nd information on other components in the related
documentation.
Allocation:
Type Designation Input current Output current
SO CM-E.x0xx.0 Single 39 to 33 A DC 39 to 33 A DC
SO CM-E.x0xx.1 Dual 78 to 64 A DC 2x 39 to 2 x 32 A DC
SO CM-E.x0xx.2 Dual End 39 to 33 A DC 39 to 33 A DC

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General
Operation Manual Expansion Module SO CM-E
1800.202B.0-01 Date: 02/2019
1.10 Disposal
Follow the current national regulations!
Depending on their characteristics, dispose of individual parts as:
a. Electrical waste
b. Plastic waste
c. Metal scrap
Or engage a certied disposal organisation with scrapping.
1.11 Support
Address: LTI Motion GmbH
Gewerbestrasse 5-9
35633 Lahnau
If you have any questions about the project planning for your machine or the
commissioning of your device, our Helpline will provide you with quick, specic
assistance.
The Helpline is available by e-mail or telephone:
Service hours: Mo.-Fr.: 8a.m. - 5p.m. (CET)
E-mail: [email protected]
Telephone: +496441966-180
Internet: www.lti-motion.com
NOTE:
You will nd detailed information about our services on our web site
www.lti-motion.com Service

9
Safety
Operation Manual Expansion Module SO CM-E
1800.202B.0-01 Date: 02/2019
2 Safety
2.1 Overview
Our devices are state-of-the-art and comply with recognised safety regulations,
nevertheless hazards can arise. In this chapter:
yWe provide information on residual risks and hazards that can emanate from
our devices on usage as intended.
yWe warn about the foreseeable misuse of our devices.
yWe refer to the necessary care and measures to be taken to prevent risks.
2.2 Measures for your safety
NOTE:
Your device is only allowed to be installed and placed in operation taking into
account the documentation for the related device family!
Our devices are quick and safe to operate. For your own safety and for the safe function
of your device, please be sure to observe the following points:
1. Follow safety instructions for the devices:
Follow all safety instructions and warnings in the entire documentation related to the device series.
2. Electric drives are dangerous:
• Due to electrical voltages up to 480V AC and up to 800V DC
• Even 3min. after switching off the mains supply, dangerously high voltages of ≥50V may
still be present (capacitor charge). So check that electrical power is not present! See also the
warning label on the front panel on the device.
• Rotating parts
• Automatically starting drives.
• Hot components and surfaces
3. Protection against magnetic and/or electromagnetic elds during
installation and operation.
Persons tted with heart pacemakers, metallic implants or hearing aids etc. must not be allowed
access to the following areas:
• Areas in the immediate vicinity of electrical equipment!
• Areas where electronics components and drive controllers are installed,
repaired and operated!
• Areas where motors are installed, repaired and operated!
Motors with permanent magnets pose particular hazards.
4. During installation observe the following:
• Comply with connection conditions and technical data as per the documentation and the rating
plate!
• Comply with standards and directives on electrical installation, such as cable cross-section,
shielding, etc.!
• Do not touch electronic components or contacts!
Electrostatic discharge can harm people and destroy components!
• Take protection measures and use protective devices as per the applicable regulations
(e.g. EN 60204 or EN 61800-5-1)!
• Take "device earthing" protection measure!
5. Ambient conditions
• Follow the instructions on the transport, storage and correct operation of the devices stated in
the operation manual in "A Appendix".

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Safety
Operation Manual Expansion Module SO CM-E
1800.202B.0-01 Date: 02/2019
2.3 General safety instructions and warnings
DANGER! Risk of injury due to electrical power!
• Carelessness will result in serious injuries or death.
Follow safety instructions and warnings in this document and on the device.
WARNING! Risk of injury due to electrical power!
• Carelessness may result in serious injuries or death.
Follow safety instructions and warnings in this document and on the device.
CAUTION! Risk of injury or damage to the device due to incorrect operation!
• Carelessness may result in minor injuries or damage.
Follow safety instructions and warnings in this document and on the device.
WARNING! Risk of injury due to hot surfaces and components!
• Carelessness may result in serious burns.
Electronic components may become hot during operation!
Follow safety instructions and warnings in this document and on the device!
Caution! Damage due to electrostatic discharge!
• Electrostatic discharge can destroy components.
Do not touch electronic components or contacts!
Follow safety instructions and warnings in this document and on the device!
DANGER! Risk of injury due to rotating parts on the motor!
• Carelessness will result in serious injuries or death.
Follow safety instructions and warnings in this document.
Pay attention to special safety instructions and warnings that are given here in the document before a
specic action and that warn the user about a specic hazard!
NOTE:
The pictograms may also be used on their own with the signal word, e.g.
in the connection diagrams, however they have the same function as in the
complete warning.
DANGER WARNING CAUTION
2.4 Intended use
Our devices are components intended for stationary electrical systems and machines in
the industrial and commercial sector.
The ServoOne CM-E expansion modules conform to the
Low Voltage Directive 2014/35/EU
Tested and certied in accordance with applicable standards (see declaration of conformity in
chap. 2.8).
When installed in machines it is prohibited to start-up intended operation until it has
been ascertained that the completed machine fully complies with the provisions of the
Machinery Directive (2006/42/EC); compliance with EN 60204 is mandatory.
Starting up intended operation is only permitted on compliance with the EMC Directive
2014/30/EU.
The devices meet the requirements of the harmonised product standard EN 61800-5-1.
You will nd information on the installation of your device in chapter "3 Mechanical
installation".