Koshin RES-2512 User manual

12 Kami-Hachinotsubo Kotari, Nagaokakyo City, Kyoto 617-8511 JAPAN
TEL.[phone]ޓFAX.+81-75-954-6119
www.koshinpump.com
10-02 027058113 10-02 027058113
OPERATION MANUAL
BATTERY WINCHES
RE MODEL
Be sure to read this manual before operation.
Thank you for purchasing Koshin Battery Winch.
Upon receipt of good, please check the followings.
*Model is excactly what you ordered
*No damage in delivery
*All accessories are included.
In case of any discrepancy or damage, please contact an
agnet or shop you ordered.

Caution
If this unit does not operate, or malfunctions, immediately disconnect the power supply and ask your
distributor for inspection any necessary repairs. Continuing to use the unit without doing so may result in
electric shock, electricity leakage, and/or fire due to short-circuit.
Do not apply any shock to the main body during operation. Doing so may result in electric shock, electricity
leakage, and/or fire due to short-circuit.
Do not move this unit during operation. Doing so may result in injury.
Each unit has a designated voltage (12 VDC or 24 VDC). Check the voltage for connection before use.
Connect the power supply cord to the battery using proper wiring. Not doing so may result in motor damage.
To use this unit, start the engine and charge the battery.
The ECARL may stop if the unit becomes snagged or blocked by a tree stump or other obstacle lying at the
bottom of the water. Loosen the rope quickly, stop operation, and restart after removing the obstacle. Failure
to do so may result in damage to the unit and/or injury.
Never shift gears during operation. Doing so may cause damage to the unit and/or injury.
Do not scratch, damage, remodel, forcibly bend, pull, twist and/or bundle the power supply cord. Do not place
any heavy objects on the cord, or place the cord between heavy objects. Doing so may result in fire and/or
electric shock.
Do not use the winch for weights heavier than that specified. Doing so may result in the unit heating up, fire,
and/or malfunction due to overload.
-Never immerse this unit in the water. Doing so may result in electricity leakage and/or malfunction.
-Be sure to disconnect this unit from the power supply when not in use for long periods of time. Not doing so
may result in electric shock and/or leakage due to insulation deterioration.
Warning
- This is a battery powered winch designed for small fishing boats. Do not use or install this unit for purposes
other than those indicated in this manual. Doing so may result in malfunction and/or injury.
Never allow any person except for our designated service engineers to disassemble, repair, and/or remodel
this unit. Doing so may result in malfunction and/or injury.
Do not touch the rolling part during operation. Doing so may result in injury.
Installation and/or mounting of this unit require special techniques. Ask your distributor for installation.
-Be sure to disconnect this unit from the power supply before cleaning. Do not touch this unit with wet hands.
Doing so may result in electric shock and/or injury.
For safety purposes, be sure to install a breaker for wiring. Refer to the performance curve and operation
limit defined in the specifications in order to set the capacity, since it changes depending on the winch load.
-Operate this unit in a safe environment, isolated from the access of infants and children.
This is a battery winch developed for small sized fishing boats.
The application includes fish cage, anchor weighing of ships, octopus-trap raising, anchor raising for laver
cultivation rafts, ship drawing works, kelp pulling, scallop net hauling, fishing net drawing and other hoisting works.
1 2
CAUTION
i) Installation
Vertical type(S) shall be fixed firmly with M12 bolts onto the base at four
places.
Be sure to lay the vertical main unit packing, or substitute seal material, prior to
setting the battery winch with electromagnetic brake.
Horizontal type(L) shall be fixed firmly with M12 bolts at 4places on the flange
after providing an opening of the size corresponding to the motor on the
attaching surface.
SETTING
Type designation Source voltage
Motor output
Type of installation
Model Name
24 indicated DC-24V
12 means DC-12V
75
55
40 is for 400w and
25 stands for 250w
L-Horizontal type
S-Vertical type
RE
S Type Body
Case Packing
Seal Plate
TYPE REL
RES-2512(L) / 4024
REL-2512 / RES-4012
RES-4024 RES-7524
RES-5524LB
TYPE RES
at right
angles
at right
angles
Rope Rope
Roller Roller
M12 Bolt
M12 Bolt
Bow
Fish Cage
Wooden Seat
Wooden Seat
Space
plate
Motor Motor Motor Motor
Battery Battery Battery Battery
in the circle (O) indicates the color of the code
clockwise direction counterclockwise direction clockwise direction counterclockwise direction
Black
Blue
Red
Yellow
Green
A
B
C
D
E
B C D E AA B C D E
Red Black Red Black

Precautions
(1) Use the push button switch for both positive and negative (KASUGA ELECTRIC WORKS LTD. BSW-330B). (This cannot be
used for RES-4024, RES-7524.)
(2) Use N120-H of GS or equivalent for the battery.
(3) If the battery charge has become low and load is given to the motor (i.e. larger electricity flows), the voltage will decrease
extremely. Charge the battery or replace it with a new one. If you use a battery with a low charge, excess current will flow at
startup, which may cause the voltage to decrease. As such, the brake will not open nor will the motor rotate, which may
result in burnout. To avoid such events, always check the battery charge. Charge the battery if the voltage drops by 3 V or
more at startup. It drops by only 0.4 V for a new or freshly charged battery.
(4) Use a power supply cord with a diameter of 5.5mm2.
(5) Be sure to use a safety breaker and fuse to protect the motor. (For safety breaker, we recommend Tempearl Industrial Co.,
Ltd.'s wiring breaker.)
(1) CAUTIONARY INSTRUCTIONS
1) Use a push-button switch of forward-stop-reverse type.
2) Use a GS battery of N120H or an equivalent.
3) When battery capacity is lowered charge or replace the battery with a new one as the voltage drops extremely when load is
applied to the motor. Please pay attention to battery capacity at all times. Perform charging if the voltage drops more than 3V
at start-up. With a new battery, voltage drop is up to 0.4V only.
4) Use 5.5mm2wires (cords) of 6 cores between the push-button switch and the motor lead wires and 5.5mm2wires of 2 cores
between the battery and the motor lead wires.
5) Be sure to use safety breakers and fuses to protect the motor.
6) Refrain from extending the wire over 10 m as far as possible. If longer extension is necessary, use a wire of 5.5mm2or larger.
7) Connect the solderless terminals firmly with screws and nuts. Loose fastening can generate heat and may cause burning.
(2) CONNECTING METHOD
Open the upper cover of the push-button switches, then the terminals blocks T,S,R,W,U and V are exposed as shown in the
above drawing.
1) Connect R terminal block of the push-button switch (the switch in the following text) with red lead wire of the motor.
2) Connect S terminal block of the switch with yellow lead wire of the motor.
3) Connect T terminal block of the switch with black lead wire of the motor.
4) Connect V terminal block of the switch with green lead wire of the motor and also connect the wire from V terminal block of
the switch to the wire from negative (-) side of the battery.
5) Connect U terminal block of the switch with blue lead wire of the motor.
6) Connect the wire from W terminal block of the switch with the wire from positive (+) side of the battery.
7) Insert a safety breaker into the wiring from the lead wires of the motor to the battery.
How to connect
You will find terminal blocks T, S, R, W, U, and V as shown in figure II when opening the push button switch cover.
(1) Connect terminal block R of the push button switch (hereafter referred to as "switch") using a black motor lead wire.
(2) Connect terminal block S using a red motor lead wire.
(3) Connect terminal block T using a black (white) electromagnetic break lead wire.
(4) Connect terminal block V using both a white (black) electromagnetic break lead wire and white electric wire from the positive
side of the battery.
(5) Short-circuit terminal blocks U and W and connect terminal block U with a black electric wire from the negative side of the battery.
(6) Install a safety breaker in the electric wire from the motor lead wire to the battery. If you press the positive side of the switch,
the roller operates clockwise from the roller side; and if you press the negative, it does counterclockwise.
(6) Avoid as much as possible using an electric wire over 10m long. If necessary for use, use a wire with a diameter of 8.0mm2or more.
(7) Connect firmly between crimp terminals using screws and nuts. Loose connections may generate heat and result in burnout.
3 4
WRITING
Magnet motor type
Simultaneous use of both positive and negative rotation
RES-5524LB , RES-7524
RES-4024
*Since RES-4024 does not have a break,
wiring for the electromagnetic break lead wire can be omitted.
WHEN USED FOR BOTH FORWARD AND REVERSE TURN
REL-2512(L) .RES-2512(L) .4024 A view of the push-button switch with is upper cover removed.
Note:
1. (R)-(T) (*)-(V) is also available for electromagnetic break cord connection.
2. Short-circuit between switches (W) and (U).
Red
Black
Black
White
White
Positive (+) side
Negative
(-) side
Black
Battery
T
V
R
SV
VU
U
Load
Breaking current
200kg
40A
400kg
60A
600kg
80A
Load
Shut-off current
RES-4012
90kg (100rpm)
180kg (50rpm)
60A
130kg (100rpm)
260kg (50rpm)
80A
Load
Breaking current
200kg
40A
400kg
60A
600kg
80A
(See the performance curve for more details.)
Lead wires
of the motor
Black
Black
White
White
Safety breaker
Positive
(+) side
Negative
(-) side
Battery
1
2
3
4
5
1 Black
Green
Blue
Red
Yellow
2
3
4
5
Lead-wire for
Electromagnetic Brake
Lead-wire for Motor
Motor (Black) - Switch
Motor (Black) - Switch
- Switch
- Switch
Battery - Switch
Battery - Switch
Switch - Switch
R
R
V
T
V
U
U
Safety Breaker

The required power is DC-24V or DC-12V. For the
battery capacity, refer to the following table. The
data, however show the relationship between
battery and Model RE only and do not include
such factors as generator and other loads. For
battery selection, therefore, please consult the
dealer.
a. After completing installation and wiring, check the following points prior to turning on the switch.
Are the fuses used adequate?
Is the wiring correct?
Is the motor wiring correct?
Is the battery winch installed exactly?
b. After checking, turn on the switch to operate the Model RE.
First operate without load and check for any unusual noise. (Cracking noise from the inside issued in the initial stage of
operation, particularly in cold season, is due to viscosity of the grease and if of no problem.)
Then increase the load gradually. (For anchor weighing, control the load by the winding force of the rope.) At this time,
check the extension cord and connected wires for any over-heat by touching.
5 6
Power source
HOW TO USE
a. When used for a long time, keep the engine running for charging.
b. For short-time use(five minutes or so), there is no problem even if the engine is not operated but it is advisable to run
the engine as far as possible.
c. When the net is caught by roots, the winch stops. Loosen the rope promptly to suspend operation, and cut off the roots
before starting operation again.
d. Absolutely refrain from changing speed during operation.
e. A motor of low-noise type is used for this winch and the operating time normally differs from the time when electronic
fishing equipment such as loran and sonar are operated. If the electronic equipment are affected by the noise of the
battery winch, separate the power source system.
CAUTIONARY INSTRCTIONS FOR USE
TROUCLE & REMEDY
Battery Battery
Red
Red
Green
Black
Yellow
Yellow
Green
Black
Blue
250W, 24V type 400W, 24V & 250W, 12V type 400W, 12V type
Short-time load 30Ah/10HRX2 45Ah/10HRX2 45Ah/10HRX3
(About 60 min.)
Long-time load 90Ah/10HRX2 170Ah/10HRX2
170Ah/10HRX3
(About 180 min.)
(For standard lead battery)
Bolt
The Speed-Change lever
c. Speed change
For RES / REL-2512 / 2512L / 4024L / RES-4012, and order made types (Brake type), it
is possible to change the rate of roller revolution. At the time of shipment, the roller is set
at low-speed revolution but it can be shifted to high-speed by controlling the speed-
change lever. Be sure, however, to follow the procedure described below as no speed-
change is possible during operation. Under switched off condition, loosen the bolt and
turn the speed-change lever from low-speed position to the middle position between low-
speed and high-speed. This is neutral position where the motor gear and roller gear are
not interlocked. The roller can be turned freely under this condition. While turning the
roller manually little by little, lower the speed-change lever to the position where the high-
speed gear is interlocked. After adjusting the control lever, re-tighten the bolt. Speed
change from high-speed to low-speed is not possible either during operation.
Details of trouble Cause Measures
Motor fails to turn Fuse disconnection Replace the fuse.
Inadequate wiring Check the wiring.
Erroneous motor wiring Check the wiring.
The roller does not turn Speed change gear is at neutral Engage the gear exactly
though the motor turns. position
Gear is broken. Repair.
Though the roller turns Voltage drop of battery or insuf- Charge the battery or re-
but the power is low ficient capacity place the battery.
Voltage drop of wires. Change the wiring to
thicker and shorter wires.
Noise is generated. Gear is broken. Repair
Rusting due to sea water Repair
allowed inside
Wear of bearings Repair

7 8
PERFORMANCE CURVE SPECIFICATIONS
DC-24V .250W Type
(1)REL-2512 (50rpm)
(2)RES .REL-2512L (35rpm)
DC-12V .250W Type
(1)REL-2512 (50rpm)
(2)RES .REL-2512L (35rpm)
DC-24V .400W Type
(1)RES-4024 (50rpm)
DC-24V .750W Type
(1)RES .REL-7524 (100rpm)
(2)RES .REL-7524 (50rpm)
DC-24V .550W Type
(1)RES .REL-5524LB (35rpm)
(2)RES .REL--5524LB (70rpm)
DC-12V .250W Type
120
100
80
60
40
20
0
30
20
10
0200 400
Winch Speed (m/min)
Current (A)
Winch Speed
Current
Manual Capacity (kg)
120
100
80
60
40
20
0
30
20
10
0200 400
Winch Speed (m/min)
Current (A)
Manual Capacity (kg)
Winch Speed
Current
(1)
(1)
(2)
(1)
(1)
(2)
(2)
(2)
120
100
80
60
40
20
0
30
20
10
01000800600400200
Winch Speed (m/min)
Current (A)
Winch Speed
Current
Manual Capacity (kg)
160
140
120
100
80
60
40
20
0
30
20
10
01000800600400200
Winch Speed (m/min)
Current (A)
Manual Capacity (kg)
Winch Speed
Current
(1)
(1)
(2)(2)
160
140
120
100
80
60
40
20
0
30
20
10
01000800600400200
Winch Speed (m/min)
Current (A)
Manual Capacity (kg)
Winch Speed
Current
(1)
(1) (2)
(2)
Model
Voltage
Current
Motor Output
Rating
Roller Revolution
Manual Capacity
Winch Speed (with 100kg Load)
Net Weight
RES-2512 REL-2512 RES-2512L
DC-12V
30A
250W
1h / 30A
50rpm (Low) / 100rpm (High) 35rpm (Low) / 70rpm (High)
280kg (Low) / 140kg (High) 360kg (Low) / 180kg (High)
6m/min (Low) / 13m/min (High)
4.5m/min (Low) / 10m/min (High)
20kg 15kg 20kg
DC-12V .400W Type
Model
Voltage
Current
Motor Output
Rating
Roller Revolution
Manual Capacity
Winch Speed (with 100kg Load)
Net Weight
RES-4012
DC-12V
55A
400W
1h / 55A
50rpm (Low) / 100rpm (High)
270kg (Low) / 130kg (High)
18m/min (Low) / 33m/min (High)
24.5kg
DC-24V .400W Type
Model
Voltage
Current
Motor Output
Rating
Roller Revolution
Manual Capacity
Winch Speed (with 100kg Load)
Net Weight
RES-4024
DC-24V
25A
400W
1h / 25A
50rpm (Low) / 100rpm (High)
700kg (Low) / 350kg (High)
20m/min (Low) / 33m/min (High)
24kg
DC-24V .250W Type
Model
Voltage
Current
Motor Output
Rating
Roller Revolution
Manual Capacity
Winch Speed (with 100kg Load)
Net Weight
REL-2524
DC-12V
30A
250W
1h / 30A
100rpm
300kg
23m/min
14.5kg
DC-24V .750W Type
Model
Voltage
Current
Motor Output
Rating
Roller Revolution
Manual Capacity
Winch Speed (with 100kg Load)
Net Weight
RES-7524
DC-24V
43A
750W
1h / 43A
50rpm (Low) / 100rpm (High)
900kg (Low) / 450kg (High)
17m/min (Low) / 33m/min (High)
22kg
DC-24V .250W Type
Model
Voltage
Current
Motor Output
Rating
Roller Revolution
Manual Capacity
Winch Speed (with 100kg Load)
Net Weight
RES-5524LB
DC-24V
31A
550W
1h / 31A
35rpm (Low) / 70rpm (High)
1000kg (Low) / 500kg (High)
15m/min (Low) / 25m/min (High)
4.0N . m(0.4kgf . m)
DC-24V
15W
30kg
DC-12V .400W Type
(1)RES-4012 (100rpm)
(2)RES-4012 (50rpm)
100
80
60
40
20
0
40
30
20
10
0250 30020015010050
Winch Speed (m/min)
Current (A)
Manual Capacity (kg)
Winch Speed
Current
(1)
(1)
(2)
(2)

910
RES-2512
RES-2512L
RES-4012
RES-4024L
RES-7524
RES-4024
REL-2512
REL-2512L
REL-2524
REL-2512
REL-2512L
RES-2512
RES-2512L
RES-4012
REL-4024L
RES-5524LB
Rollar Shaft
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DIMENSION PARTS LIST
No Parts No Parts Name QTY MATERIAL SIZE
027809002
027802903
027810002
027809902
027810301
027810201
027083703
027080902
027004307
027001008
027000905
027049201
888327030
912706018
027001204
027005703
027006102
027049301
888327020
027001104
027006202
027001804
027001905
027006302
884209041
888305017
027001303
027809102
027109801
027004001
027005102
027804902
889855009
849805172
027075501
027005601
027006401
027004702
927600018
912706013
911806013
912706012
893755194
884205076
854255008
734505081
827405020
827405006
843805006
847905077
844405020
734505084
027076404
027007305
027052002
027011803
027087201
027114701
027114801
027076502
027046501
827405012
754905002
843805012
854305004
027114601
944600102
944500008
ADC
ADC
AC7A
SUS
S45C
30SK
SCM
S45C
S45C
20SK
SCM
S45C
S45C
S45C
17SUS
NBR
SUS
SUS
SUS
SUS
TC-30-45-8 NBR
SUS
SUS
SUS
SUS
SUS
SUS
SUS
EPDM
SUS
SUS
SUS
SUS
SUS
EPDM
BT5.5-SS4
CE-8
4024(2WIRE)
2512/2512L(5WIRE)
2512(GREEN) (5WIRE)
4024(GREEN) (5WIRE)
4012(GREEN) (5WIRE)
4024(GREEN) (2WIRE)
GREEN MODEL
2512L
2512L
2512L
RES-2512L
2512L
GREEN MODEL
Motor Assy
Motor Assy
Motor Assy
Motor Assy
Motor Assy
Magnet Motor Assy
Gear Cover
Gear Cover
Roller
Roller Shaft
M2-44 Gear
Parallel Key
C-Stop Ring
Ball Bearing
M2-11 Gear Shaf
M1.5 Change Gear
M1.5-46 × M1.5-38 Change Gear
Parallel Key
C-Stop Ring
M1.5-17 Gear Shaft
M1.5-13 Gear Shaft
M1.25-50 Gear
M1.5-26 Gear
M1.5-21 Gear
Parallel Key
C-Stop Ring
Gear Cover Packing
Variable Speed Equipment Assy
Change Speed Box
Change Speed Cap
Pin
Gear Change Arm Assy
O-Ring
Spring Pin
O-Ring
50.100 Change Speed Plate
35.70 Change Speed Plate
Reset Bolt M6 × 12
Needle Bearing
Ball Bearing
Ball Bearing
Ball Bearing
Oil Seal
Parallel Key
Seal Washer
Ǿ 8
Socket Bolt M8
× 85
Nut M20
Nut M6
Spring Washer
Ǿ 6
Taper Pin
Washer
Ǿ 20
Socket Bolt M8
× 100
Motor Case
Motor Case
Cas Packing (Under)
Cas Packing (Upper)
Switch
Switch Rubber (Outside)
Switch Rubber Plate (6Hole)
Reset Bolt M12 × 39
Joint For Electric Wire
Nut M12
+
Screw M4 × 10
Washer
Ǿ 12
Seal Washer
Ǿ 4
Roll Cap
Solderless Termina
Insulating Solderless Connecter
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19-24
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
2
1
1
5
4
1
4
4
1
1
1
1
1
1
1
1
1
1
4
1
4
6
4
6
1
5
1
No Parts No Parts Name QTY MATERIAL
400W-24V
250W 12V
250W/12V
400W/24V
400W/12V
400W/24V
7×7×14
6206ZZ
5×5×35.5
5×5×20
P9
4×22
M6×12
6203ZZ
6003ZZ
6202ZZ
AE1679A0
7×7×50
Ǿ8
M8×85
M20
M6
Ǿ6
5×20
Ǿ20
M8×100
GREEN
M12×39
M12
M4×10
Ǿ12
Ǿ4
SIZEREMARKS REMARKS

11 12
RES-5524LB
PARTS LIST
No Parts No Parts Name QTY MATERIALSIZE
027808102
027083703
027004307
027001008
027001204
027006202
027087401
027006302
027001804
027006102
027001303
027075501
027809102
027109801
027004001
027005102
027804902
889855009
849805172
027006401
854505006
027004702
927600018
912706018
912706013
911806013
912706012
893755194
884205076
027049201
027049301
884209041
888327030
888327020
888305017
854255008
734505081
827405020
827405006
843805006
844405020
027094502
734532042
843822005
884009167
888327014
703305124
027072201
854255006
890155145
703305076
944500002
847905077
027071702
027076404
027052002
027076502
027046501
827405012
843805012
027051102
027114901
027098402
754905002
024000904
027804401
027804501
708205049
734505084
027011804
027094702
854305004
027079701
550W 24V
ADC
AC7A
SUS
SCM
SCM
S45C
NBR
SUS
SUS
SUS
SUS
TC-30-45-8 NBR
SUS
S45C
S45C
30SK
20SK
17SUS
SUS
SUS
SUS
SUS
SNB-0.4G-24V
SCM
S45C
SUS
NBR S145
SUS
CE-2
SUS
SUS
SUS
SUS
EPDM
SUS304
PBT
4
× 5.5sq × 1300MM
2
× 8sq × 5000MM
SUS
SUS
SUS
SUS
CR
Motor Assy
Gear Cover
Roller
Roller Shaft
M2-11 Gear Shaf
Gear Shaft
M2-44 Gear
M1.5-21 Gear
M1.25-50 Gear
Change Gear
Gear Cover Packing
O-Ring
Variable Speed Equipment Assy
Change Speed Box
Change Speed Cap
Pin
Gear Change Arm Assy
O-Ring
Spring Pin
35.70 Caution Label
Parker Rivet
Reset Bolt M6×12
Needle Bearing
Bearing
Bearing
Bearing
Bearing
Oil Seal
Parallel Key
Parallel Key
Parallel Key
Parallel Key
Shaft Stop Ring
Shaft Stop Ring
Shaft Stop Ring
Seal Washer Ǿ8
Socket Bolt M8×85
Nut M20
Nut M6
Spring Washer Ǿ6
Washer Ǿ20
Cluch
Socket Bolt M5×32
Spring Washer Ǿ5
Parallel Key
Shaft Stop Ring
Screw
Electric Brake Code
Seal WasherǾ6
O-Ring
Screw
Solderless Connector
Taper Pin
Brake Cover
Motor Case
Case Packing (Under)
Reset Bolt M12×39
Pole For Electric Piercing
Nut M12
Washer Ǿ12
Switch
Switch Plate Packing
Switch Cover
Socket Bolt M4×10
Gland
Power Code Assy A
Power Code Assy B
Screw
Socket Bolt M8X100
Foot Cover Packing
Name Plate
Seal Washer Ǿ4
Cord Bush A
1
2
3
4
5
6
7
8
9
10
11
12
13-18
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
70
71
72
82
86
87
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
4
1
1
1
1
2
1
1
1
1
1
1
1
2
5
4
1
4
4
1
1
3
3
1
2
4
1
4
1
2
2
1
1
1
1
4
1
4
4
1
1
1
6
1
1
1
3
1
1
1
6
2
No Parts No Parts Name QTY MATERIAL
P9
4×22
NO. 2×3
M6×12
6206ZZ
6203ZZ
6003ZZ
6202ZZ
AE1679A0
7×7×50
7×7×14
5×5×35.5
5×5×20
Ǿ8
M8×85
M20
M6
Ǿ6
Ǿ20
M5×32
Ǿ5
5×5×8
M6×60
0.75×2
300MM
Ǿ6
M4×12
5×20
M12×39
M12
Ǿ12
T1.0
T=2.0
M4×10
TERMINAL
TERMINAL
M5×20
M8×100
Ǿ4
SIZE
No Parts No Parts Name QTY MATERIALSIZE
027808602
027099502
027004307
027102701
027102802
884209066
888327030
912706018
027102901
027005703
027049301
888327020
027103201
027001804
027103001
884209039
888305017
027001303
027809102
027109801
027004001
027005102
027804902
889855009
849805172
027075501
027005601
027004702
927600018
912706013
911806013
912706012
893755194
884205076
854255008
734505081
827405020
827405006
843805006
847905077
844405020
734505084
027098602
027052002
027011804
027104201
027087002
027087102
027076502
027046501
827405012
754905002
854305004
843805012
944600102
027090701
027105101
854505006
AC7A
30SK
S45C
S45C
20SK
S45C
17SUS
NBR
SUS
SUS
SUS
TC-30-45-8 NBR
SUS
SUS
SUS
SUS
SUS
SUS
SUS
SUS
SUS
SUS
SUS
SUS
SPCC
SUS
Motor Assy
Gear Cover
Roller
Roller Shaft
M2-44 Gear
Parallel Key
C-Stop Ring
Ball Bearing
M2-11 Gear Shaft
M1.5 Change Gear
Parallel Key
C-Stop Ring
M1.5-17 Gear Shaft
M1.25-50 Gear
M1.5-26 Gear
Parallel Key
C-Stop Ring
Gear Cover Packing
Variable Speed Equipment Assy
Change Speed Box
Change Speed Cap
Pin
Gear Change Arm Assy
O-Ring
Spring Pin
O-Ring
50.100 Change Speed Plate
Reset Bolt M6×12
Needle Bearing
Ball Bearing
Ball Bearing
Ball Bearing
Oil Seal
Parallel Key
Seal Washer Ǿ8
Socket Bolt M8×85
Nut M20
Nut M6
Spring Washer Ǿ6
Taper Pin
Washer Ǿ20
Socket Bolt M8×100
Motor Case
Case Packing (Under)
Case Packing (Upper)
750W Switch
Switch Rubber
Switch Rubber Plate
Reset Bolt M12×39
Joint For Electric Wire
Nut M12
Socket Bolt M4×10
Seal Washer Ǿ4
Washer Ǿ12
Solderless Terminal
Seal Plate
Name Plate
Parker Rivet
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19-24
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
50
51
52
53
54
55
56
67
68
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
2
1
1
5
4
1
4
4
1
1
1
1
1
1
1
1
1
4
1
4
6
6
4
2
1
1
6
No Parts No Parts Name QTY MATERIAL
6206ZZ
5×5×35.5
P9
4×22
M6×12
6203ZZ
6003ZZ
6202ZZ
AE1679A0
7×7×50
Ǿ8
M8×85
M20
M6
Ǿ6
5×20
Ǿ20
M8×100
M12×39
M12
M4×10
Ǿ4
Ǿ12
T3.2
NO. 2×3
SIZE
RES-7524
PARTS LIST

13 14
MODEL LIST AND MOTOR PARTS LIST
027863121
027861123
027874005
027863218
027874602
027875601
027875701
027872113
027875106
027875504
027875801
027872213
027875206
027876001
9P
9P
9P
9P
9P
10P
10P
9P
9P
9P
9P
9P
9P
9P
RES-4024-BAA
RES-2512-BAA
RES-2512L-BAA
REL-2512-BAA
REL-2512L-BAB
RES-5524LB-BAD
RES-7524-BAA-0
RES-2512-BAB
RES-2512-BAC
RES-2512-BAD
RES-2512-BAE
RES-4024-BAB
RES-4024-BAC
RES-4024-BAD
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
GREEN
GREEN
GREEN
GREEN
GREEN
GREEN
GREEN
027106001
027106201
027106301
027115501
027117701
027100701
027807101
027807001
027805002
027045901
030001201
027058111
Carbon Brush B
Carbon Brush Spring
Carbon Brush Holder A
Magnet Amature
Magnet Rear Cover
Magnet Adapter
M2-11 Gear Shaft Assy
M1.5-17 Gear Shaft Assy
Gear Change Unit Assy
Grease
Voltege Name Plate
Operation Manual
NO.9 `NO.12
NO.13 `NO.17
NO.19 `24,26,28
T FILM
1
1
1
15
1
1
027809002
027802903
027802903
027802903
027802903
027808102
027808602
027810002
027810002
027810002
027810002
027809902
027810201
027809902
2WIRE TYPE
5WIRE TYPE
5WIRE TYPE
5WIRE TYPE
5WIRE TYPE
2WIRE TYPE
2WIRE TYPE
5WIRE TYPE
5WIRE TYPE
5WIRE TYPE
5WIRE TYPE
5WIRE TYPE
2WIRE TYPE
5WIRE TYPE
PRODUCT CODE & MODEL NUMBER
SPARE PARTS FOR ELECTRIC MOTOR 2WIRE TYPE
MODEL : 02786312‚ RES-4024-BAA MOTOR : 027809002
027804601
944500008
027077101
027106001
027106201
027106301
027107501
027098701
027100901
027807401
027807301
027805002
027045901
027090701
027058112
Power Code Assy C
Solderless Connecter
Sleeve
Carbon Brush B
Carbon Brush Spring
Carbon Brush Holder A
Amature
End Bracket
Adapter
M2-11 Gear Shaft Assy
M1.5-17 Gear Shaft Assy
Gear Change Unit Assy
Grease
Water Proof Plate
Operation Manual
1X5.5X‚“‚‘X50MM
ADC 0270719
NO.9 `NO.12
NO.13 `NO.17
NO.19 `24,26,28
SPCC
550W 24V
T3.2
1
2
2
2
2
2
1
1
1
1
1
1
15
1
1
027106001
027106201
027106301
027807101
027807001
027805002
027045901
027121301
027121401
027121501
030001201
027058111
Carbon Brush B
Carbon Brush Spring
Carbon Brush Holder A
M2-11 Gear Shaft Assy
M1.5-17 Gear Shaft Assy
Gear Change Unit Assy
Grease
Adapter
Amature
Rear Cover
Voltege Name Plate
Operation Manual
NO.9 `NO.12
NO.13 `NO.17
NO.19 `24,26,28
T FILM
1
1
15
1
1
027106101
027106201
027106401
027107601
027108901
027100701
027808701
027808501
027805002
027045901
027058112
Carbon Brush C
Carbon Brush Spring
Carbon Brush Holder B
Amature
Rear Cover
Magnet Adapter
M2-11 Gear Saft Assy
M1.5-17 Gear Shaft Assy
Gear Change Unit Assy
Grease
Operation Manual
NO.9 `NO.12
NO.13 `NO.17
NO.19 `24,26,28
750W24V
750W24V
2
2
2
1
1
1
1
1
1
15
1
SPARE PARTS FOR ELECTRIC MOTOR 2WIRE TYPE
MODEL : 027875601 RES-5524LB-BAD
MODEL : 027875206 RES-4024-BAC (GREEN MODEL)
MOTOR : 027808102
MOTOR : 027810201
SPARE PARTS FOR ELECTRIC MOTOR 2WIRE TYPE
MODEL : 027875701 RES-7524-BAA-0 MOTOR : 027808602
SPARE PARTS FOR ELECTRIC MOTOR 5WIRE TYPE
MODEL : 027872213 RES-4024-BAB (GREEN MODEL)
027876001 RES-4024-BAD (GREEN MODEL)
MOTOR : 027809902 Green Model
027807101
027807001
027805002
027105901
027106201
027106301
027107201
027108701
027000205
027045901
027058112
M2-11 Gear Shaft Assy
M1.5-17 Gear Shaft Assy
Gear Change Unit Assy
Carbon Brush A
Carbon Brush Spring
Carbon Brush Holder A
Amature
Rear Cover
Adapter
Grease
Operation Manual
NO.9 `NO.12
NO.13 `NO.17
NO.19 `24,26,28
1
1
1
2
2
2
1
1
1
15
1
SPARE PARTS FOR ELECTRIC MOTOR 2WIRE TYPE
MODEL : 027861123 RES-2512-BAA
027861123 RES-2512-BAA
027874005 RES-2512L-BAA
027863218 REL-2512-BAA
027874602 REL-2512L-BAB
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
MODEL : 027872113 RES-2512-BAB (GREEN MODEL)
027875106 RES-2512-BAC (GREEN MODEL)
027875504 RES-2512-BAD (GREEN MODEL)
027875801 RES-2512-BAE (GREEN MODEL)
MOTOR : 027809002
MOTOR : 027810002
CODE NUMBER OF MOTOR