kosmek JVA0100 User manual

AutoCoupler
New
ModelJVA0100/JVB0100
▶http://www.kosmek.com/
CAT.NO. SBR-JVA001-01-G1B
PrintedinJapan
1-5,2-chome,Murotani,Nishi-ku,Kobe-city,Hyogo,Japan651-2241
TEL.[phone] FAX.[phone]
■ForFurtherInformationonUnlistedSpecificationsandSizes,Pleasecallus.
■SpecificationsinthisLeafletareSubjecttoChangewithoutNotice.
2021/12 First 0Ry
HEADOFFICE
KOSMEKLTD.
KOSMEK(USA)LTD.
650SpringerDrive,Lombard,IL60148USA
TEL.[phone] FAX.[phone]
FAX.[phone]
UnitedStatesofAmerica
SUBSIDIARY
KOSMEKUSAMexicoOffice
TEL.[phone]
MEXICO
REPRESENTATIVEOFFICE
KOSMEKThailandRepresentationOffice
67Soi58,RAMA9Rd.,Phatthanakan,Suanluang,Bangkok10250,Thailand
THAILAND
REPRESENTATIVEOFFICE
KOSMEKEUROPEGmbH
Schleppeplatz29020KlagenfurtamWörtherseeAustria
TEL.[phone]
EUROPE
SUBSIDIARY
TEL.[phone]
KOSMEKLTD.-INDIAINDIA
BRANCHOFFICE
FAX.[phone]TEL.[phone]
Av.SantaFe103,Int.59,col.SantaFeJuriquilla,Queretaro,
QRO,76230,Mexico
CHINA
SUBSIDIARY
TEL.[phone]
KOSMEK(CHINA)LTD.
Room601,RIVERSIDEPYRAMIDNo.55,Lane21,PusanRd,Pudong
Shanghai200125,China
4A/OldNo:649,GroundFloor,4thDcross,MMLayout,Kavalbyrasandra,
RTNagar,Bangalore-560032India

ModelNo.
Indication
ModelNo.
Indication
Features
Features
modelJVA0100/JVB0100
AutoCoupler
ForAir/Vacuum(OperatingPressureRange：lowerthan1MPa)
Action
Description
Action
Description Specifications
Specifications Exteral
Dimensions
Exteral
Dimensions Cautions
Cautions
1
 Reactionforceisnotgeneratedatthedistanceof1mmor
 furtherthantheconnectionsettingdimensions(24.5mm).
 Reactionforceisgeneratedatthedistanceof1mmor
 lessthantheconnectionsettingdimensions(24.5mm).

 Thereactionforce(springforce)isgeneratedwhensettingup
 thepalletbecausethestrokeof''ScrewLocator''is0.2~0.3mm.
 Ifusingalightpallet,itmaybeliftedupwhentightening.
JVA(FixtureSide)
JVB(PressureSourceSide)
①WhenNotUsingwithScrewLocator
②WhenUsingwithScrewLocator(VXF/VXE)
DisconnectedState IntheProcessofConnecting(PalletSetting)ConnectedState
ScrewLocator
modelVXF/VXE
Examplewhenusingwith
“ScrewLocator(VXF/VXE)”
ActionDescription
AutoCoupler Compact・forAir/Vacuum
modelJVA0100/JVB0100
Thenewautocouplerisdesignedtobeascompactaspossible,
andmaximizespassagearea.Applicabletoair(positivepressure)and
vacuum(negativepressure).Thebodyismadeof100%stainlesssteel,
andthesealsaremadeoffluorinerubber.Connectionstrokeis1mm,
anditiseasilyusedwithScrewLocator(modelVXE/VXF)forquickchange.
※Thisisafull-scalephoto.
10.5 14 2
φ12.5
JVA0100JVB0100
Model 
JVA0100/
JVB0100
Model
JTA/
JTB
1MPa
orless
1MPa
orless
NEW
Conventional
Model JTA0100-HJTB0100-H
φ16
12.59.512.5
JVA0100JVB0100
Incaseofthemin.depth
ofthemountinghole.
10.5
Base Pallet
10.5 2 3.5
φ12.5
Pressure
Range
ModelNo. Usable
Fluid ComparisonofAutoCouplerConnectedDimensions
SecuredPassageArea
EqualtoAirHoseI.D.φ3.2
Min.PassageArea：8mm2
Min.PassageArea：5mm2
MinimumSize
Moreover,softsealisprovided
forthepressuresourceside.
AirLeakPrevention&EnergySaving
Air Vacuum｜Air
LargestMountingHoleDepth
(BaseandPalletaretouching.)
Thereactionforceisgeneratedby
thebuilt-inspringandthepressure
ofprovidedfluid.
ConnectionSettingDimension
24.5+1mmormore
ConnectionSettingDimension
24.5+0.2~0.3
2

4
3
Accessary：MountingJig
DesignNo.
(RevisionNumber)
ZZJ0060
ThisjigisusedtomountandremovetheJVA0100/JVB0100.
TighteningTorque：0.8N・m
Note:
 1. Thismountingjig(ModelZZJ0060)orequivalentisrequiredto
  installandremoveJVA0100/JVB0100.
  Pleasedeterminetherequirednumberofjigswhenordering.
4-φ1.2
HexagonSocket4
1.2 13
φ15.5×Hexagon14 0
- 
0.2
φ8.5
φ12.6
2ormore
30°
P.C.D.11
ZZJ0060
modelJVA0100/JVB0100
AutoCoupler
ForAir/Vacuum(OperatingPressureRange：lowerthan1MPa)
ModelNo.
Indication
ModelNo.
Indication
Features
Features Action
Description
Action
Description Specifications
Specifications Exteral
Dimensions
Exteral
Dimensions Cautions
Cautions
ModelNo.Indication
Specifications CircuitSymbol
SupplyPressure−ReactionForceGraph FlowRate−PressureLossCharacteristicGraph
1
1 2
Style
A ： O-ringsideofConnectionSurface
  (OutgoingSide/FixtureSide)
B ： MetalSideofConnectionSurface
  (IncomingSide/PressureSourceSide)
JV B 010 0 -H
2
DesignNo.
0 ： RevisionNumber
3
Material
H ： StainlessSteel,FluorRubber
Operating
Pressure
MPa
MPa
mm2
mm
DEG.
℃
ModelNo.
Max.OperatingPressure
WithstandingPressure
Min.PassageArea
OffsetDistance(Tolerance)
AngularDeviation(Tolerance)
OperatingTemperature
UsableFluid
Reaction

Force
kN
Weightg
FixtureSide
PressureSourceSide
 at0.5MPa
 atPMPa
 JVA0100
 JVB0100
JVA0100-H
JVB0100-H
1.0
1.5
8
±0.5
0.3
0~120
AirorVacuum
0.045
0.050×P＋0.02
8
6
0 - 0.1 0.2 0.4 0.6 1.00.8
SupplyPressure(MPa)
ReactionForce(kN)
0.02
0.04
0.06
0.08
Thegraphshowsthereactionforcewhensupplyingpressure
aftertheconnectionofJVA0100/JVB0100iscompleted.
00 100 200 300 400
FlowRate(ℓ/min[ANR])
PressureLoss(MPa)
0
0.1
0.2
0.3
0.4
0.5
0.6
Thefluidusedonthisdataisair.
3
JVA0100
(OutgoingSide/FixtureSide)
SupplyPressure
(MPa)
- 0.1
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
ReactionForce
(kN)
0.015
0.020
0.025
0.030
0.035
0.040
0.045
0.050
0.055
0.060
0.065
0.070
FlowRate
(ℓ/min[ANR])
0
80
123
160
188
258
320
382
PressureLoss
(MPa)
0
0.05
0.1
0.15
0.2
0.3
0.4
0.5
ExternalDimensions(JVA0100-H/JVB0100-H)
ModelNo.
JVA0100-H
JVB0100-H
TighteningTorque(N･m) ThreadSize
0.8M12×1
Notes:
 1. When※1dimensionis14mm,clearancebetweenbaseplateandpalletis0mm.
  When※1dimensionis10.5mm,clearancebetweenbaseplateandpalletis3.5mm.
 2. Forthetoleranceof※2,whenusingwiththepalletclamp(Lift-UpStroke1mm)anditisrequired
  topreventtheforceofspringinJVAJVB,thetoleranceofeachmachiningdepthshouldbe±0.05mm.
  (ConnectionSettingDimension：24.5±0.10mm)
 3. MountingJig(ModelZZJ0060)orequivalentisrequiredtoinstallandremoveJVA0100/JVB0100.
  MountingJig(ModelZZJ0060)isnotincludedwithJVA0100/JVB0100.Pleaseorderseparately.
8.4
13.5
5.1
1.9~2
φ10.2
φ12.5g7
- 0.00 6
- 0.024
φ8
φ7.6
O-ring：S10
FluorRubber
(Included)
M12×1Thread
JVA0100-H
P.C.D.11
1.3 (Depth 1.2)
1.3 (Depth 1.2)
P.C.D.11
JVB0100-H
(MetalSideof
ConnectionSurface)
φ12.5g7
- 0.00 6
- 0.024
φ8
1.5
2.1
8.4
12
φ10.2
0 -
0.4
ConnectionSettingDimension24.5
(LimitDimensionforSingleUnitConnection
24)
(14)
(10.5)(3.5)
φ12.5H7
φ8
orless
6.7
+0.018
0
3.8
2orless
R0.4orless
45°
30°
0.8
Rz6.3
φ12.5H7
+0.018
0
30°
M12×1Thread
φ8
(3.8~7.3)
10.5 ~14 0
-
0. 2
6.7
4ormore
2or less
R0.4orless
45°
0.8
※2
10.5 0
-
0. 2
※2
※1
※1
(0.2)
± 0.2
0.2~0.4
0.2~0.4
※SinceJVA0100isametalseal,
 therewillbeslightleakagewhen
 pressurizedwhiledisconnected.
JVB0100
(IncomingSide/PressureSourceSide)
MachiningDimensionsfor
MountingHole(JVA0100-H)
(O-ringSideof
ConnectionSurface)
ModelNo.Indication
O-ring：S10
FluorRubber
(Included)
M12×1Thread
M12×1Thread
Rz6.3
MachiningDimensionsfor
MountingHole(JVB0100-H)

6
5
modelJVA0100/JVB0100
NotesforUsage(JVA0100/JVB0100)
CircuitReference
 1.Donotconnectordisconnecttheautocouplerunderpressure.(RefertothefollowingCircuitReference.)
2.Donotconnectthecouplerwhencontaminantsareadheredoneachconnectingsurface.
Whentherearecuttingchipsorcoolant,installacover,orremoveallcontaminantswithairblow.
3.Exceedingallowableoffsetleadstodamageoninternalparts.Itisrecommendedtoinstallaguidepin,etc.
 4.Whenpressinguptotheconnectionlimit,theforceshouldbehigherthanthereactionforceandlowerthan0.25kN.
 5.Formountingandremovingthecoupler,usethemountingjigZZJ0060orequivalent.
Usea3-positionexhaustcentersolenoidvalveforcircuitcontrol,
andstopprovidingairpressurewiththecenterpositionwhen
connecting/disconnectingJVA/JVB.
P
A
B
AirSource
Filter
Recommended
5μm
P
A
B
1) RemovaloftheProductandShut-offofPressureSource
●Beforetheproductisremoved,makesurethatsafetydevices
 andpreventivedevicesareinplace.Shutoffthepressureand
 powersource,andmakesurenopressureexistsintheaircircuit.
●Makesurethereisnotrouble/issueintheboltsandrespective
 partsbeforerestarting.
2) Regularlytightenpipes,mountingboltsandotherstoensure
properuse.
3) Makesurethereisasmoothactionwithoutanirregularnoise.
●Especiallywhenitisrestartedafterleftunusedforalongperiod,
 makesureitcanbeoperatedcorrectly.
4) Theproductshouldbestoredinthecoolanddarkplacewithout
directsunshineormoisture.
5) Pleasecontactusforoverhaulandrepair.
●MaintenanceandInspection
1) WarrantyPeriod
●Theproductwarrantyperiodis18monthsfromshipmentfrom
 ourfactoryor12monthsfrominitialuse,whicheverisearlier.
2) WarrantyScope
●Iftheproductisdamagedormalfunctionsduringthewarranty
 periodduetofaultydesign,materialsorworkmanship,wewill
 replaceorrepairthedefectivepartatourexpense.
 Defectsorfailurescausedbythefollowingarenotcovered.
①Ifthestipulatedmaintenanceandinspectionarenotcarriedout.
②Iftheproductisusedwhileitisnotsuitableforusebasedon
 theoperatorʼsjudgment,resultingindefect.
③Ifitisusedoroperatedinaninappropriatewaybytheoperator.
 (Includingdamagecausedbythemisconductofthethirdparty.)
④Ifthedefectiscausedbyreasonsotherthanourresponsibility.
⑤
IfrepairormodificationsarecarriedoutbyanyoneotherthanKosmek,
 orwithoutourapprovalandconfirmation,itwillvoidwarranty.
⑥Otherscausedbynaturaldisastersorcalamitiesnotattributableto
 ourcompany.
⑦Partsorreplacementexpensesduetopartsconsumptionand
 deterioration.(Suchasrubber,plastic,sealmaterialandsome
 electriccomponents.)
Damagesexcludingfromdirectresultofaproductdefectshallbe
 excludedfromthewarranty.
●Warranty
Cautions
1) Itshouldbeoperatedbyqualifiedpersonnel.
●Thehydraulicmachineandaircompressorshouldbeoperated
andmaintainedbyqualifiedpersonnel.
2) Donotoperateorremovetheproductunlessthesafetyprotocols
 areensured.
①Themachineandequipmentcanonlybeinspectedorprepared
 whenitisconfirmedthatthesafetydevicesareinplace.
②Beforetheproductisremoved,makesurethattheabove-
 mentionedsafetydevicesareinplace.Shutoffthepressure
 andpowersource,andmakesurenopressureexistsintheair
 andhydrauliccircuits.
③Afterstoppingtheproduct,donotremoveuntilthetemperature
 drops.
④Makesurethereisnoabnormalityintheboltsandrespective
 partsbeforerestartingthemachineorequipment.
3) Donotdisassembleormodify.
●Iftheequipmentistakenapartormodified,thewarrantywillbe
 voidedevenwithinthewarrantyperiod.
●NotesonHandling
1) ChecktheUsableFluid
●Pleasesupplyfilteredcleandryair.
●Oilsupplywithalubricator,etc.isunnecessary.
2) PreparationbeforePiping
●Thepipeline,pipingconnectorandfixturefluidpassageshould
 becleanedbythoroughflushing.
 Thedustandcuttingchipsinthecircuitmayleadtoairleakage
 andmalfunction.
●Thereisnofilterprovidedwiththisproductforpreventionof
 contaminantsintheaircircuit.
3) ApplyingSealingTape
●Wrapwithtape1to2timesfollowingthescrewdirection.
●Piecesofsealingtapecanleadtoairleakageandmalfunction.
●Pleaseimplementpipingconstructioninaclearenvironment
 topreventanythinggettinginproducts.
●InstallationNotes
ModelNo.
Indication
ModelNo.
Indication
Features
Features Action
Description
Action
Description Specifications
Specifications Exteral
Dimensions
Exteral
Dimensions Cautions
Cautions
AutoCoupler Cautions
SolenoidValve
forCircuitControl
Donotusea3-positionclosedcenterfor
solenoidvalveforcircuitcontrolbecause
JVA/JVBwillbeconnected/disconnected
underpressure.

AutoCoupler
New
ModelJVA0100/JVB0100
▶http://www.kosmek.com/
CAT.NO. SBR-JVA001-01-G1B
PrintedinJapan
1-5,2-chome,Murotani,Nishi-ku,Kobe-city,Hyogo,Japan651-2241
TEL.[phone] FAX.[phone]
■ForFurtherInformationonUnlistedSpecificationsandSizes,Pleasecallus.
■SpecificationsinthisLeafletareSubjecttoChangewithoutNotice.
2021/12 First 0Ry
HEADOFFICE
KOSMEKLTD.
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TEL.[phone]
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4A/OldNo:649,GroundFloor,4thDcross,MMLayout,Kavalbyrasandra,
RTNagar,Bangalore-560032India